Slag collecting device for casting
By designing a slag collection device for casting, using a filter screen to filter slag inclusions and controlling the amount and flow rate of molten casting, the problem of slag inclusion defects in the casting process was solved, improving the quality of castings and production efficiency, and reducing production costs.
Patent Information
- Application Number
- CN202422998645.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-05
AI Technical Summary
In existing casting systems, slag inclusion defects are difficult to control, affecting the quality and mechanical properties of castings. Furthermore, the slag collection effect is poor, increasing production costs and extending the production cycle.
A slag collection device for casting was designed, including a casting liquid storage tank, a filter hopper and a filter screen. The filter screen filters out slag inclusions, and the casting liquid volume and flow rate are controlled by a control valve and a scale bar. The casting liquid temperature is monitored by a thermometer.
It effectively removes inclusions from the molten casting, improves casting quality, simplifies subsequent processing, reduces production costs, and meets the demand for high-quality castings.
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Figure CN223557246U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a casting slag collecting technology field especially relates to a slag collecting device for casting. BACKGROUND
[0002] With the rapid development of modern industry, casting technology is increasingly widely used in manufacturing, especially in the fields of automobiles, machinery, aerospace, etc. The demand for high-quality castings is increasing. However, during the casting process, the fluidity and solidification characteristics of the metal liquid often lead to defects such as slag inclusion and porosity in the castings, which seriously affect the quality and mechanical properties of the castings. Slag inclusion defects are particularly difficult to control because they not only affect the surface quality of the castings but also can cause the internal structure of the castings to be loose and uneven, thereby affecting their service life and reliability.
[0003] Traditional casting systems usually rely on complex subsequent processing techniques such as grinding and polishing to handle slag inclusion problems, which not only increases production costs but also prolongs the production cycle. In addition, the existing casting systems have poor slag collecting effect and are difficult to effectively remove impurities and oxides from the metal liquid, resulting in unstable casting quality.
[0004] To solve the above problems, it is particularly important to develop an efficient and reliable slag collecting device for casting. This device can effectively collect and remove impurities from the metal liquid during the casting process, reduce slag inclusion defects in the castings, and improve the overall quality and production efficiency of the castings. At the same time, by optimizing the slag collecting structure, the subsequent processing techniques can be simplified, production costs can be reduced, and the urgent demand for high-quality castings in modern industry can be met. SUMMARY
[0005] The main purpose of the utility model is to provide a slag collecting device for casting, which aims to solve the technical problems of slag inclusion in the casting liquid and affecting the quality of the castings.
[0006] To achieve the above-mentioned purpose, the utility model provides a slag collecting device for casting, which comprises a supporting plate, a support is detachably mounted on the supporting plate, a fixed annular bracket is arranged on the top of the support, a casting liquid storage barrel is detachably embedded in the bracket, a filter is communicated with the bottom of the casting liquid storage barrel, a filter screen is detachably mounted in the filter, and the filter is height-adjustably arranged on the support.
[0007] Further, a liquid storage cavity is arranged in the casting liquid storage barrel, a liquid outlet pipe is arranged at the bottom, a control valve is mounted on the liquid outlet pipe, and the control valve is mounted on the cover through a hose at the bottom.
[0008] Further, the top of the casting liquid storage barrel is open, and a barrel cover is rotatably opened and closed at the opening.
[0009] A scale bar is arranged on the side wall of the casting liquid storage barrel.
[0010] Further, the bucket cover is detachably covered on the filter bucket, the filter bucket is provided with an outlet pipe below, the outlet pipe is provided with a metering valve, and the metering valve is provided with a hose below.
[0011] Further, the filter bucket is detachably embedded in an adjustable supporting ring, and the adjustable supporting ring is adjustably installed on the support through an adjusting knob.
[0012] Further, the casting liquid storage barrel is provided with a thermometer, and the thermometer is a digital thermometer.
[0013] Further, the materials of the barrel cover and the bucket cover are high-temperature-resistant transparent glass.
[0014] Further, the bucket cover is provided with a through hole matched with the hose, and the hose is communicated with the inside of the filter bucket through the through hole.
[0015] The beneficial effects of the utility model are as follows:
[0016] In the utility model, the casting liquid storage barrel is arranged, the filter bucket is arranged below the storage barrel, the filter screen is arranged in the filter bucket, and the slag in the casting liquid can be filtered.
[0017] Meanwhile, the casting liquid storage barrel is provided with a scale and a control valve, so that the amount and flow rate of the casting liquid can be controlled. DRAWINGS
[0018] Fig. 1 It is a three-dimensional structure schematic view of the utility model;
[0019] Fig. 2 It is a sectional structure view of the utility model;
[0020] Fig. 3 It is an exploded structure schematic view of the utility model.
[0021] MARKS OF THE DRAWINGS:
[0022] 1, supporting plate, 2, support, 3, casting liquid storage barrel, 4, barrel cover, 5, thermometer, 6, control valve, 7, hose, 8, bucket cover, 9, filter bucket, 10, filter screen, 11, metering valve, 12, adjusting knob, 13, adjustable supporting ring. CONCRETE IMPLEMENTATION
[0023] Clearly and completely describe the technical scheme in the embodiments of the utility model with reference to the drawings in the embodiments of the utility model, obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. In the case of no conflict, the embodiments in the application and the features in the embodiments can be combined with each other. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor belong to the scope of protection of the utility model.
[0024] It should be noted that if the embodiments of the utility model involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative positional relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications will also change accordingly.
[0025] In addition, if the embodiments of the utility model involve descriptions such as "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. For example, "A and / or B" includes A scheme, or B scheme, or A and B simultaneously meet the scheme. In addition, "multiple" means two or more. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the fact that the ordinary skilled in the art can realize it, and when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist.
[0026] Referring to Figs. 1 to 3 The utility model discloses a slag collecting device for casting, including the supporting plate 1, the supporting plate 1 is detachably equipped with the support 2, its characterized in that, the support 2 top is equipped with the fixed ring-shaped bracket, the bracket is detachably embedded with the cast liquid storage bucket 3, the cast liquid storage bucket 3 below is connected with the filter 9, the filter 9 inside is detachably equipped with the filter screen 10, the filter 9 height adjustable setting is in the support 2.
[0027] Working principle
[0028] When using, the bucket cover is turned up, the control valve and the metering valve are closed, the molten cast liquid is poured into the cast liquid storage barrel, and the required amount is poured according to the scale;
[0029] After pouring, the hose is connected to the mold injection port or other cast liquid storage container, and then the metering valve and the control valve are opened, and the cast liquid can be filtered and removed through the filter screen in the filter.
[0030] In some embodiments, referring to Fig. 1 As shown, the molten metal storage bucket 3 is internally provided with a liquid storage cavity, and is provided with a liquid outlet pipe at the bottom, and a control valve 6 is mounted on the liquid outlet pipe, and the bottom of the control valve 6 is mounted on the bucket cover 8 through a hose 7. The cover plate is used to cover the filter bucket to prevent impurities from entering when not in use, thereby avoiding affecting the subsequent casting production.
[0031] In some embodiments, referring to Fig. 1 As shown, the molten metal storage bucket 3 is provided with an opening at the top, and a bucket cover 4 is rotatably mounted on the opening;
[0032] The molten metal storage bucket 3 is provided with a scale on the side wall.
[0033] The bucket cover is used to cover the molten metal storage bucket, and is used to prevent impurities from entering when not in use, thereby avoiding affecting the subsequent casting production;
[0034] The scale is used to measure the capacity of the molten metal, and is poured into the filter as needed, thereby avoiding waste caused by pouring too much;
[0035] The scale is provided on the inside and outside of the molten metal storage bucket.
[0036] In some embodiments, referring to Fig. 2 As shown, the bucket cover 8 is detachably mounted above the filter bucket 9, the filter bucket 9 is provided with an outlet pipe below, the outlet pipe is provided with a metering valve 11, and the metering valve 11 is provided with a hose 7 below.
[0037] In some embodiments, referring to Fig. 3 As shown, the filter bucket 9 is detachably embedded in the adjustable supporting ring 13, and the adjustable supporting ring 13 is adjustably mounted on the support 2 through the adjusting knob 12.
[0038] In some embodiments, referring to Fig. 1 As shown, the molten metal storage bucket 3 is provided with a thermometer 5, and the thermometer 5 is a digital thermometer.
[0039] In some embodiments, referring to Fig. 2 As shown, the materials of the bucket cover 4 and the bucket cover 8 are both high-temperature-resistant transparent glass.
[0040] In some embodiments, referring to Fig. 1 As shown, the bucket cover 8 is provided with a through hole matched with the hose 7, and the hose 7 is in communication with the inside of the filter bucket 9 through the through hole.
[0041] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A slag collecting device for casting, comprising a support plate (1) on which a holder (2) is detachably mounted, characterized in that The support (2) top is provided with a fixed annular bracket, the bracket is detachably embedded with a casting liquid storage barrel (3), the casting liquid storage barrel (3) is communicated with a filter (9) below, the filter (9) is detachably embedded with a filter screen (10), and the filter (9) is adjustably arranged on the support (2).
2. A slag collecting device for casting as claimed in claim 1, characterized in that The casting liquid storage barrel (3) is internally provided with a liquid storage cavity, and the bottom is provided with a liquid outlet pipe, and the liquid outlet pipe is provided with a control valve (6).
3. A slag collecting device for casting as claimed in claim 2, characterized in that The casting liquid storage barrel (3) is provided with a barrel cover (4) on the top opening, and the barrel cover (4) is rotatably opened and closed. The casting liquid storage barrel (3) is provided with a scale bar on the side wall.
4. A slag collecting device for casting as claimed in claim 3, wherein The filter (9) is detachably embedded in the adjustable support ring (13), and the adjustable support ring (13) is adjustably mounted on the support (2) through the adjusting knob (12).
5. A slag collecting device for casting as claimed in claim 4, wherein The casting liquid storage barrel (3) is provided with a thermometer (5), and the thermometer (5) is a digital thermometer.
6. A slag collecting device for casting as claimed in claim 3, wherein The barrel cover (4) and the bucket cover (8) are made of high-temperature-resistant transparent glass.
7. A slag collecting device for casting as claimed in claim 4, wherein The bucket cover (8) is provided with a through hole matched with the soft tube (7), and the soft tube (7) is communicated with the inside of the filter (9) through the through hole.
8. A slag collecting device for casting as claimed in claim 7, characterized in that