Shearing, sampling, guiding and collecting device for steel coil production line
By designing a shearing sampling guide and collection device for a steel coil production line, the problem of sample slippage was solved, enabling smooth sample collection and normal operation of the production line. This reduced the labor intensity and safety risks for workers and improved production efficiency.
Patent Information
- Application Number
- CN202422901168.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-27
AI Technical Summary
During the steel coil production process, when cutting samples, the samples may bend and fold, making it difficult for them to fall smoothly into the waste hopper. This causes the samples to accumulate in the gaps between the machine frames, increasing the labor intensity of workers and posing safety hazards, and affecting production efficiency.
Design a shearing sampling guide and collection device for a steel coil production line, including a worktable, a cylinder, an upper cutter, a guide plate, and a material guiding assembly. The guide plate receives and guides the cut steel coil sample, causing it to slide into the hopper. The material guiding assembly adopts a curved rectangular structure and a buffer design to prevent the sample from entering the gaps in the frame.
This method enables the smooth sliding and collection of steel coil samples, avoiding sample accumulation and frame scratches, reducing labor intensity and safety risks for workers, and improving production efficiency.
Smart Images
Figure CN223557378U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of steel coil production, especially a kind of steel coil production line shearing sampling guiding collection device. BACKGROUND
[0002] In the steel coil production process, sample sampling work needs to be completed before finished product curling, so as to detect whether the organization performance of finished product steel coil meets technical requirements, taking hot galvanized steel coil production sampling as an example, before curling, galvanized steel coil needs to be cut to a certain size of sample by double cutting shear, and the cut sample is guided downward to the waste hopper for collecting sample by guide plate, in existing production line, when cutting longer sample, sample will be folded and bent, the head of cut sample cannot smoothly slide downward to waste hopper along guide plate, but the head will be raised upward, enter the gap of production line rack, even be blocked by rack, causing sample accumulation, which causes certain scratch to rack, at this time, sample needs to be pulled out manually, which not only increases the labor intensity of workers, causes safety hazard, but also delays sample detection progress, affects production efficiency. SUMMARY
[0003] Therefore, the utility model aims at providing a kind of steel coil production line shearing sampling guiding collection device to solve the problems in prior art.
[0004] To achieve the above-mentioned purpose, the technical scheme of the utility model is as follows:
[0005] The utility model provides a kind of steel coil production line shearing sampling guiding collection device, including workbench, fixedly arranged in the door-shaped fixed frame of workbench top surface, fixedly arranged in the fixed frame on air cylinder, fixedly arranged in the upper cutter of air cylinder end part, the slot of being opened in the workbench top surface and being located below the upper cutter, the lower cutter being arranged in the slot, the inner groove being opened in the workbench top surface for the slot side, the guide plate being hinged in the inner groove by pivot, the vertical plate being fixedly arranged in the symmetry of workbench bottom surface, and the material guiding assembly being arranged between the vertical plate, the workbench bottom is equipped with the hopper corresponding with the material guiding assembly;
[0006] The material guiding assembly is bent rectangle, including conveying groove and bottom plate, the bottom plate is profiled on the top surface contour of conveying groove and is slidably connected with the inner side wall of conveying groove, and the outer side wall of conveying groove is fixedly connected with the vertical plate on both sides respectively.
[0007] Further, the bottom plate is detachably connected with the conveying groove by limiting sheet, multiple limiting sheets are arranged at intervals in the bottom of conveying groove, the limiting sheet is fixedly connected with the conveying groove, and the bottom plate is screwed with the limiting sheet.
[0008] Further, a horizontal plate is fixed between the vertical plates, the horizontal plate is at the bottom of the bottom plate, a plurality of first springs are arranged between the horizontal plate and the bottom plate, one end of the first spring is fixedly connected with the bottom of the bottom plate, and the other end is fixedly connected with the top surface of the horizontal plate.
[0009] Further, one end of the rotating shaft extends to the outside of the workbench and is connected with a power assembly, the power assembly comprises a motor, a first gear and a second gear, the motor is fixedly arranged on the side wall of the workbench, the first gear is fixedly arranged at the end of the motor, the second gear is fixedly arranged at the end of the rotating shaft, the first gear is engaged with the second gear, and the inner diameter of the first gear is smaller than that of the second gear.
[0010] Further, a buffer assembly is fixedly arranged on the side wall of the conveying groove, the buffer assembly comprises a fixed sheet fixedly arranged on both sides of the conveying groove, a guide column in sliding connection with the fixed sheet, a second spring sleeved on the guide column and a buffer plate fixedly arranged at the end of the guide column, one end of the second spring is fixedly connected with the fixed sheet, and the other end is fixedly connected with the end of the guide column.
[0011] Further, the lower cutter is fixedly arranged on the top surface of the adjusting plate, the adjusting plate is in sliding connection in the slot, the bottom of the adjusting plate is rotationally connected with the end of the screw rod, and the bottom end of the screw rod extends to the bottom of the workbench and is screwed with the workbench.
[0012] Further, a plurality of conveying rollers are rotationally arranged on the top surface of the guide plate at intervals.
[0013] Further, baffle plates are fixedly arranged on the top surface of the guide plate at both sides in a symmetrical mode.
[0014] Further, a plurality of supporting legs are fixedly arranged on the bottom surface of the workbench at intervals.
[0015] Compared with the prior art, the utility model has the following advantages:
[0016] In the utility model, the sampling of the steel coil is carried out on the workbench, the cylinder can mobilize the upper cutter to downwardly operate to cut the steel coil, the cut-off part is regarded as the sample for detection, the guide plate can play the role of receiving and guiding the sampled steel coil, is downwardly rotated in the inner groove, the cut-off steel coil falls to the material guiding assembly, the material guiding assembly can guide the cut-off part of the steel coil into the hopper, prevents the cut-off part from entering the gap of the production line rack, and ensures the normal operation of the production line.
[0017] The steel coil entering the material guiding assembly will slide along the first end slope of the bottom plate, and hit the second slope of the bottom plate, the second slope is gentler than the first slope, which plays a certain buffering role on the steel coil, and reduces the speed of the steel coil when entering the hopper, so as to scratch the inner wall of the hopper. BRIEF DESCRIPTION OF DRAWINGS
[0018] The accompanying drawings, which form a part of this application, are included to provide a further understanding of the application and are incorporated herein in their entirety. The embodiments illustrated in the drawings are provided to explain the present application and are not intended to limit the present application. In the drawings:
[0019] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0020] Figure 2 It is a schematic diagram of the inner groove and the slotting position of the present application;
[0021] Figure 3 It is a schematic diagram of the lower cutter structure of the present application;
[0022] Figure 4 It is a schematic diagram of the power assembly structure of the present application;
[0023] Figure 5 It is a schematic diagram of the material guiding assembly structure of the present application;
[0024] Figure 6 It is a schematic diagram of the bottom plate structure of the present application;
[0025] Figure 7 It is a schematic diagram of the buffering assembly structure of the present application.
[0026] BRIEF DESCRIPTION OF DRAWINGS
[0027] 1, workbench; 101, inner groove; 102, slot; 103, supporting leg; 2, fixed frame; 201, air cylinder; 202, upper cutter; 203, lower cutter; 204, adjusting plate; 205, screw rod; 3, guide plate; 301, rotating shaft; 302, conveying roller; 303, baffle; 4, motor; 401, first gear; 402, second gear; 5, conveying groove; 501, bottom plate; 502, limiting piece; 6, vertical plate; 601, horizontal plate; 602, first spring; 7, fixed piece; 701, guide column; 702, second spring; 703, buffering plate; 8, hopper. DETAILED DESCRIPTION
[0028] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0029] In the description of the utility model, it is necessary to explain that the terms "upper", "lower", "inner", "back" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0030] In addition, in the description of the utility model, unless otherwise explicitly limited, the terms "mounting", "connection", "connection", "connector" should be broadly understood. For example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, and it can be the communication inside two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood in combination with the specific circumstances.
[0031] The utility model will be described below with reference to the accompanying Figures 1 to 7 The utility model will be described below with reference to the accompanying
[0032] Overall, the utility model relates to a kind of steel coil production line shearing sampling guide collection device, including workbench 1, fixedly arranged in the top surface of workbench 1 and presents the fixed frame 2 of door shape, fixedly arranged on fixed frame 2 air cylinder 201, fixedly arranged on the end of air cylinder 201 upper cutter 202, be arranged in the top surface of workbench 1 and located below upper cutter 202 slot 102, be arranged in slot 102 lower cutter 203, be arranged in the top surface of workbench 1 and be the inner groove 101 of slot 102 side, guide plate 3 is hinged in inner groove 101 by pivot 301, symmetrically fixedly arranged in the bottom surface of workbench 1 vertical plate 6, and guide material assembly is arranged between vertical plate 6, workbench 1 bottom is equipped with the hopper 8 corresponding with guide material assembly.
[0033] In the embodiment, the sampling of the steel coil is carried out on the workbench 1, the air cylinder 201 can mobilize the upper cutter 202 to operate downward to cut off the steel coil, and the cut-off part is used as the sample for detection. The guide plate 3 can play a role in receiving and guiding the sampled steel coil. By rotating downward in the inner groove 101, the cut-off steel coil falls to the guide material assembly. The guide material assembly can guide the cut-off part of the steel coil into the hopper 8, preventing it from entering the gap of the production line rack, and ensuring the normal operation of the production line.
[0034] In actual implementation, the length of the cut-off steel coil sample is less than the length of the guide plate 3, and such arrangement prevents the sample from being too long to slide into the guide assembly through the guide plate 3. The guide assembly is in the shape of a curved rectangle and is fixedly arranged between the vertical plates 6. The steel coil material entering the guide assembly will enter the hopper 8 along the inclination of the guide assembly. The entire sliding process is performed in the guide assembly, thereby avoiding scratching of other components at the bottom of the production line by the steel coil. The hopper 8 is used to collect the cut-off steel coil and can be placed on the ground or mounted on other equipment according to actual application conditions.
[0035] As shown in Figure 1 , Figure 5 and Figure 6 , the guide assembly described above includes the conveying groove 5 and the bottom plate 501. The bottom plate 501 is shaped according to the top surface profile of the conveying groove 5 and is in sliding connection with the inner side wall of the conveying groove 5. The outer side wall of the conveying groove 5 is fixedly connected with the two vertical plates 6 on the sides.
[0036] It should be noted that the conveying groove 5 and the bottom plate 501 form the guide assembly with an inner cavity. The bottom plate 501 has friction with the conveying groove 5, and therefore the bottom plate 501 will not fall off. In actual implementation, the steel coil entering the guide assembly will slide along the first end inclination of the bottom plate 501 and hit the second end inclination of the bottom plate 501. The second end inclination has a gentler slope than the first end inclination. This process plays a certain buffering role on the steel coil, thereby reducing the speed of the steel coil when entering the hopper 8 and preventing scratching of the inner side wall of the hopper 8.
[0037] Based on the above arrangement, in order to prevent the bottom plate 501 from falling off the conveying groove 5 and facilitate replacement and disassembly of the bottom plate 501, in the embodiment, the bottom plate 501 is detachably connected with the conveying groove 5 through the limiting pieces 502. The limiting pieces 502 are arranged at intervals at the bottom of the conveying groove 5. The limiting pieces 502 are fixedly connected with the conveying groove 5, and the bottom plate 501 is screwed with the limiting pieces 502.
[0038] As a preferred structure of the embodiment, in order to prevent the impact force of the steel coil on the bottom plate 501 from being too large and reducing the service life of the bottom plate 501, as shown in Figure 5 and Figure 6 , a horizontal plate 601 is fixedly arranged between the vertical plates 6. The horizontal plate 601 is at the bottom of the bottom plate 501. A plurality of first springs 602 are arranged at intervals between the horizontal plate 601 and the bottom plate 501. One end of each first spring 602 is fixedly connected with the bottom of the bottom plate 501, and the other end is fixedly connected with the top surface of the horizontal plate 601.
[0039] In actual implementation, when the steel coil hits the bottom plate 501, the first springs 602 will be compressed, thereby playing a certain buffering effect. Spring return drives the bottom plate 501 to return to the original position.
[0040] It should be understood that, as Figure 1 andFigure 4 As shown, the rotation of the guide plate 3 can be manually rotated or driven by an external device. In this embodiment, one end of the rotating shaft 301 extends to the outside of the workbench 1 and is connected to a power assembly. The power assembly includes a motor 4, a first gear 401, and a second gear 402. The motor 4 is fixedly arranged on the side wall of the workbench 1. The first gear 401 is fixedly arranged at the end of the motor 4. The second gear 402 is fixedly arranged at the end of the rotating shaft 301. The first gear 401 is engaged with the second gear 402. The inner diameter of the first gear 401 is smaller than that of the second gear 402.
[0041] In specific implementation, the motor 4 transmits power to the rotating shaft 301 through the first gear 401 and the second gear 402 to drive the guide plate 3 to overturn. In addition, the first gear 401 with a smaller inner diameter has a higher rotating speed or a lower torque at the same rotating speed, while the second gear 402 with a larger inner diameter is opposite, preventing the motor 4 from rotating too fast to affect the overturning effect of the guide plate 3.
[0042] In order to further reduce the speed of the steel coil entering the hopper 8, reduce the damage to the hopper 8, and improve the safety of the production line, in this embodiment, as shown in Figure 5 and Figure 6 shown, a buffer assembly is fixedly arranged on the side wall of the conveying groove 5. The buffer assembly includes a fixed sheet 7 fixedly arranged on both sides of the conveying groove 5, a guide column 701 in sliding connection with the fixed sheet 7, a second spring 702 sleeved on the guide column 701, and a buffer plate 703 fixedly arranged at the end of the guide column 701. One end of the second spring 702 is fixedly connected with the fixed sheet 7, and the other end is fixedly connected with the end of the guide column 701.
[0043] In specific implementation, after the steel coil slides out of the guide assembly, it will collide with the buffer plate 703, and the steel coil will be blocked, thereby reducing its speed. In addition, the side of the buffer plate 703 in contact with the steel coil is made of soft material, reducing damage to the steel coil when colliding. Furthermore, when the steel coil collides with the buffer plate 703, the second spring 702 will also be compressed, driving the guide column 701 to slide on the fixed sheet 7, thereby achieving a certain buffering effect, preventing the steel coil with excessive weight from deforming when colliding with the buffer plate 703.
[0044] It needs to be further explained that the upper cutter 202 cooperates with the lower cutter 203 to cut off the steel coil. In order to facilitate the adjustment of the distance between the upper cutter 202 and the lower cutter 203 to achieve the best cutting effect, in this embodiment, as shown in Figures 1 to 3 the lower cutter 203 is fixedly arranged on the top surface of the adjusting plate 204. The adjusting plate 204 is in sliding connection in the slot 102. The bottom of the adjusting plate 204 is in rotating connection with the end of the screw 205. The bottom end of the screw 205 extends to the bottom of the workbench 1 and is screwed with the workbench 1.
[0045] In the embodiment, the screw rod 205 is rotated to drive the adjusting plate 204 to slide up and down in the slot 102, so as to adjust the position of the lower cutter 203, and the screw connection between the screw rod 205 and the workbench 1 also has a limiting effect.
[0046] As shown in Figure 1 and Figure 4 In the embodiment, a plurality of conveying rollers 302 are preferably arranged on the top surface of the guide plate 3, so that the steel coil can slide to the material guide assembly. In addition, a baffle 303 is symmetrically arranged on both sides of the top surface of the guide plate 3, and the baffle 303 can limit the steel coil on the guide plate 3, so that the steel coil does not fall off the guide plate 3 when entering the material guide assembly.
[0047] In addition, in the actual generation process, in order to facilitate the placement of the entire device, a plurality of supporting legs 103 are fixedly arranged on the bottom surface of the workbench 1.
[0048] The above merely describes the preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A steel coil production line shearing sampling guide collecting device, characterized in that: it comprises a workbench (1), a fixed frame (2) fixedly arranged on the top surface of the workbench (1) in a door shape, a pneumatic cylinder (201) fixedly arranged on the fixed frame (2), an upper cutter (202) fixedly arranged at the end of the pneumatic cylinder (201), a slot (102) opened on the top surface of the workbench (1) and located below the upper cutter (202), a lower cutter (203) arranged in the slot (102), an inner groove (101) opened on one side of the slot (102) on the top surface of the workbench (1), a guide plate (3) hinged in the inner groove (101) through a rotating shaft (301), vertical plates (6) fixedly arranged on the bottom surface of the workbench (1) in a symmetrical manner, and a material guiding assembly arranged between the vertical plates (6), and the bottom of the workbench (1) is provided with a hopper (8) corresponding to the material guiding assembly. The material guiding assembly is in a curved rectangular shape and comprises a conveying groove (5) and a bottom plate (501), the bottom plate (501) is shaped according to the top surface profile of the conveying groove (5) and is slidably connected with the inner side wall of the conveying groove (5), and the outer side wall of the conveying groove (5) is fixedly connected with the vertical plates (6) on both sides, respectively.
2. The steel coil production line shearing sampling guide collecting device according to claim 1, characterized in that: The bottom plate (501) is detachably connected with the conveying groove (5) through a limiting piece (502), a plurality of limiting pieces (502) are arranged at intervals at the bottom of the conveying groove (5), the limiting piece (502) is fixedly connected with the conveying groove (5), and the bottom plate (501) is screwed with the limiting piece (502).
3. The steel coil production line shearing sampling guide collecting device according to claim 1, characterized in that: The vertical plates (6) are fixedly provided with a horizontal plate (601) therebetween, the horizontal plate (601) is located at the bottom of the bottom plate (501), a plurality of first springs (602) are arranged at intervals between the horizontal plate (601) and the bottom plate (501), one end of the first spring (602) is fixedly connected with the bottom of the bottom plate (501), and the other end is fixedly connected with the top surface of the horizontal plate (601).
4. The steel coil production line shearing sampling guide collecting device according to claim 1, characterized in that: One end of the rotating shaft (301) extends to the outside of the workbench (1) and is connected with a power assembly, the power assembly comprises a motor (4), a first gear (401) and a second gear (402), the motor (4) is fixedly arranged on the side wall of the workbench (1), the first gear (401) is fixedly arranged at the end of the motor (4), the second gear (402) is fixedly arranged at the end of the rotating shaft (301), the first gear (401) is engaged with the second gear (402), and the inner diameter of the first gear (401) is smaller than that of the second gear (402).
5. The steel coil production line shearing sampling guide collecting device according to claim 1, characterized in that: The buffer assembly is fixed on the side wall of the conveying groove (5), and comprises a fixed sheet (7) fixed on both sides of the conveying groove (5), a guide column (701) in sliding connection with the fixed sheet (7), a second spring (702) sleeved on the guide column (701), and a buffer plate (703) fixed on the end of the guide column (701), one end of the second spring (702) is fixedly connected with the fixed sheet (7), and the other end is fixedly connected with the end of the guide column (701).
6. The steel coil production line shearing sampling guide collecting device according to claim 1, characterized in that: The lower cutter (203) is fixedly arranged on the top surface of the adjusting plate (204), the adjusting plate (204) is in sliding connection in the slot (102), the bottom of the adjusting plate (204) is in rotary connection with the end of the screw rod (205), and the bottom end of the screw rod (205) extends to the bottom of the workbench (1) and is in screw connection with the workbench (1).
7. The steel coil production line shearing sampling guide collecting device according to claim 1, characterized in that: A plurality of conveying rollers (302) are rotatably arranged on the top surface of the guide plate (3) at intervals.
8. The steel coil production line shearing sampling guide collecting device according to claim 1, characterized in that: The guide plate (3) is fixedly provided with a baffle (303) on both sides of the top surface.
9. The steel coil production line shearing sampling guide collecting device according to claim 1, characterized in that: A plurality of supporting legs (103) are fixedly arranged on the bottom surface of the workbench (1) at intervals.