Flywheel laser coding and magnetic detection integrated device
By designing an integrated flywheel laser marking and magnetic inspection device, which combines a laser marking machine and a magnetization detection device, rapid positioning and detection of flywheel magnets are achieved, solving the problems of missed magnetization and process separation, thereby improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202422206929.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The existing flywheel magnet pasting process has the risk of missing magnetization, and laser marking and magnetization testing need to be carried out separately, which increases labor and floor space requirements.
Design a flywheel laser marking and magnetic inspection integrated device, which combines a laser marking machine and a magnetization detection device. The flywheel is quickly positioned by a flywheel positioning table and positioning column, and marking and inspection are completed in one station. The detection probe of the magnetization detection device is used to detect the magnetization status of the magnet.
It improved work efficiency, reduced production costs, reduced manpower and floor space, and ensured the consistency of coding positions and the timeliness of detection.
Smart Images
Figure CN223557509U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the flywheel production technical field, concretely relates to a flywheel laser coding, magnetic inspection integrated device. BACKGROUND
[0002] Flywheel is the common part of automobile and engine, is the metal disc with the edge with the tooth fixed in the crankshaft one end, the inner wall of flywheel concave cavity is fixed with the magnetic steel, the magnetic steel is evenly distributed along the circumference of flywheel body. In the processing, flywheel body is integrally processed by casting and other processing methods, and then the magnetic steel is pasted and fixed on the inner wall of flywheel body.
[0003] The operation of pasting and fixing the magnetic steel on the flywheel is usually carried out by workers pasting the magnetic steel on the inner wall of the flywheel concave cavity one by one, and then the magnetic steel adhered on the flywheel needs to be magnetized to generate magnetic force. The conventional operation is to use a magnetizing machine to magnetize the magnetic steel adhered on the flywheel. Since the whole process is operated by workers, there is a risk of missing magnetization, and the risk of missing magnetization process is very high, and it is necessary to detect whether the magnetization is completed. Finally, the qualified flywheel is transmitted to the next coding process for coding marking. The laser coding and magnetization detection device are carried out in two operation steps respectively, and workers are needed for each process, which not only increases the labor force, but also occupies a large area. SUMMARY
[0004] The utility model aims at the shortage of prior art, provides a flywheel laser coding, magnetic inspection integrated device, simple structure, reduce cost, improve work efficiency.
[0005] The utility model discloses the technical scheme that the purpose is adopted:
[0006] A flywheel laser coding, magnetic inspection integrated device, including the workbench and setting on the laser coding machine of workbench, still include magnetization detection device, the upper end surface of workbench is equipped with the reference plate of laser coding machine, be equipped with flywheel positioning table on the reference plate, flywheel positioning table is located the coding head of laser coding machine just below, be equipped with a plurality of adjusting holes on flywheel positioning table, be equipped with at least two positioning columns on adjusting hole.
[0007] Further, the adjusting hole is a threaded hole, and the positioning column is a threaded rod.
[0008] Further, the plurality of adjusting holes are arranged in a matrix.
[0009] Further, the adjusting hole is equipped with two positioning columns.
[0010] Further, the support is in L-shaped structure.
[0011] Further, an alarm is further included, and the magnetization detection device 3 is electrically connected with the alarm.
[0012] The above technical scheme has the following beneficial effects:
[0013] The utility model discloses simple structure, through with laser coding machine and magnetization detection device setting in workstation, and setting flywheel positioning table in the coding head directly below laser coding machine, through at least two positioning columns on flywheel positioning table to the flywheel position limiting, ensure that the flywheel can be placed in the coding position quickly, is favorable to guarantee the consistency of flywheel coding position. Utilize the workstation to carry out whether magnetization detection while flywheel coding, has reduced the manual work, reduced production cost, improved work efficiency.
[0014] The flywheel positioning table is provided with a plurality of adjusting holes, and the positioning columns are arranged in the adjusting holes, so that the flywheel of different sizes and models can be positioned, and the application range is expanded.
[0015] The following further description is made in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a structural schematic view of specific embodiment 1.
[0017] Figure 2 It is Figure 1 It is an enlarged view of A in the middle.
[0018] In the drawings, 1 is a workbench, 2 is a laser coding machine, 3 is a magnetization detection device, 3-1 is a detection probe, 4 is a flywheel positioning table, 5 is an adjusting hole, 6 is a positioning column, and 7 is a support. DETAILED DESCRIPTION SPECIFIC EMBODIMENT
[0020] Referring to Figure 1 and Figure 2As shown, a flywheel laser coding, magnetic detection integrated device, comprising a workbench 1 and a laser coding machine 2 and a magnetizing detection device 3 arranged on the workbench 1, the laser coding machine 1 is an existing laser marking machine, and the laser marking machine comprises a cabinet, a lifting mechanism, a controller, a coding head and the like, and the coding head is arranged on the lifting mechanism, and the lifting mechanism is provided with an adjustment scale line, and in the embodiment, the workbench 1 adopts the cabinet of the existing laser marking machine. The magnetizing detection device 3 adopts an existing magnetizing detection device, and the upper end surface of the workbench 1 is provided with a reference plate of the laser coding machine 2, and the reference plate is provided with a flywheel positioning table 4, and the flywheel positioning table 4 is located directly below the coding head of the laser coding machine 2, and the flywheel positioning table 4 is a rectangular plate, and a plurality of adjustment holes 5 are arranged on the flywheel positioning table 4, and the plurality of adjustment holes 5 are arranged in a matrix, and at least two positioning columns 6 are arranged on the adjustment holes 5, and in the embodiment, two positioning columns 6 are arranged on the adjustment holes 5. By arranging the flywheel positioning table 4 on the reference plate, the flywheel is placed on the flywheel positioning table, the side surface of the flywheel abuts against the side surface of the two positioning columns, the flywheel is positioned by two points, the flywheel marking position is quickly determined, the working efficiency is improved, the code marking position is avoided from being misaligned, and the code marking position is ensured to be uniform. The adjustment hole 5 is a threaded hole, the positioning column 6 adopts a threaded rod, and is fixed by thread cooperation, the operation is simple, and the position of the positioning column can be quickly adjusted according to the size and model of the flywheel to be processed. The detection probe 3-1 of the magnetizing detection device 3 is fixed on the flywheel positioning table 4 through a support 7, the support 7 is in an L-shaped structure, mounting holes are formed in the horizontal section and the vertical section of the support 7, the detection probe 3-1 is horizontally fixed in the mounting hole of the vertical section of the support 7 through bolts, and the horizontal section of the support 7 is fixed on the adjustment hole 5 through bolts, and the detection probe 3-1 of the magnetizing detection device 3 is used to abut against the side surface of the flywheel to detect whether the side surface magnetic steel of the flywheel is magnetized, and in the embodiment, the detection probe 3-1 of the magnetizing detection device 3 is located between the two positioning columns, and the detection probe has a certain spacing with the two positioning columns. While the magnetizing detection device 3 detects whether the flywheel magnetic steel is magnetized, the flywheel is coded by the laser coding machine 2, one station completes two process work, the working efficiency is improved, the labor and the occupied area are reduced, and the cost is saved.
[0021] Possibly, an alarm is further included, the magnetizing detection device 3 is electrically connected with the alarm, if it is detected that the flywheel magnetic steel is not magnetized, the alarm is started, thereby facilitating timely processing.
Claims
1. A flywheel laser marking and magnetic inspection integrated device, comprising a worktable and a laser marking machine disposed on the worktable, characterized in that: It also includes a magnetization detection device. The upper surface of the workbench is provided with a reference plate of the laser marking machine. The reference plate is provided with a flywheel positioning platform. The flywheel positioning platform is located directly below the marking terminal of the laser marking machine. The flywheel positioning platform is provided with several adjustment holes, and at least two positioning posts are provided on the adjustment holes. The magnetization detection device is set on the workbench. The detection probe of the magnetization detection device is fixed on the flywheel positioning platform by a bracket and is used to detect whether the flywheel magnet is magnetized.
2. The flywheel laser marking and magnetic inspection integrated device according to claim 1, characterized in that: The adjustment hole is a threaded hole, and the positioning pin is a threaded rod.
3. The flywheel laser marking and magnetic inspection integrated device according to claim 1 or 2, characterized in that: The plurality of adjustment holes are arranged in a matrix.
4. The flywheel laser marking and magnetic inspection integrated device according to claim 1 or 2, characterized in that: The adjustment hole is equipped with two positioning pins.
5. The flywheel laser marking and magnetic inspection integrated device according to claim 1 or 2, characterized in that: The support has an L-shaped structure.
6. The flywheel laser marking and magnetic inspection integrated device according to claim 1 or 2, characterized in that: It also includes an alarm, and the magnetization detection device is electrically connected to the alarm.