Pressing nail assembling equipment
The automated assembly line equipment, including a stepping material handling mechanism, a rivet feeding mechanism, and a pressing mechanism, solves the problem of low working efficiency of existing rivet pressing equipment and realizes efficient automated assembly of the charging gun housing.
Patent Information
- Application Number
- CN202423120594.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-16
AI Technical Summary
When assembling the charging gun housing, the existing crimping equipment requires operators to manually place the lower housing of the product into the crimping equipment, pre-press the rivets, and then place the upper housing and press it down. This results in low work efficiency and cannot meet the development needs of enterprises.
The product employs a stepping material transfer mechanism, a rivet feeding mechanism, and a pressing mechanism to automatically assemble the lower shell, rivets, and upper shell of the product through an automated production line. This includes a support fixture, Z-axis and X-axis drive components, a Y-axis drive component, a rivet picking and loading component, and a pressing mechanism to achieve automated pressing.
It improved work efficiency, reduced the time wasted by operators, increased production efficiency, and met the development needs of enterprises.
Smart Images

Figure CN223557704U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of a nail pressing device, in particular to a nail pressing and assembling device. BACKGROUND
[0002] New energy vehicles refer to vehicles that meet the requirements of road traffic and safety regulations and are driven by vehicle-mounted power sources and motors. The new energy vehicles have a relatively small impact on the environment compared with traditional vehicles, and thus have a good prospect. Electric vehicles need to be charged by charging equipment to meet the demand for power input, so the charging gun and other charging equipment for charging electric vehicles are very important.
[0003] The shell of the charging gun is composed of an upper shell and a lower shell, and a large number of screws are needed for fixing during assembly. In the prior art, the operator first places the product lower shell into the nail pressing device, the rivet feeding mechanism is used to pre-press the rivet on the product lower shell, and then the product lower shell is placed into the product upper shell after the rivet is pre-pressed, and the nail pressing device is used for pressing and covering. The above-mentioned method wastes a lot of time of the operator, and the work efficiency is difficult to improve, which does not meet the development needs of enterprises.
[0004] In order to solve the above problems, the application provides a nail pressing and assembling device. CONTENT OF THE UTILITY MODEL
[0005] In order to overcome the defects of the prior art, the application discloses a nail pressing and assembling device.
[0006] In order to achieve the above-mentioned purpose, the technical scheme adopted by the application is as follows: a nail pressing and assembling device, comprising a loading table, a step moving mechanism, a rivet feeding mechanism, a pressing and covering mechanism and a plurality of bearing jigs;
[0007] The step moving mechanism comprises a bearing table provided on the loading table along a first direction, two first Z-axis driving assemblies provided on the bottom of the loading table on both sides of a second direction, two first X-axis driving assemblies provided on the upper side of the loading table on both sides of the second direction and connected with the two first Z-axis driving assemblies respectively, and two lifting plates connected to the driving parts of the two first X-axis driving assemblies oppositely.
[0008] The plurality of bearing jigs are provided on the bearing table, and a lower profiling groove for placing the product lower shell is formed in each of the plurality of bearing jigs.
[0009] The rivet feeding mechanism comprises two portal frames arranged above the step-moving mechanism along the second direction, two Y-axis driving assemblies respectively arranged above the two portal frames, a second X-axis driving assembly connected above the two Y-axis driving assemblies, a second Z-axis driving assembly connected on the driving part of the second X-axis driving assembly, a rivet feeding assembly connected on the driving part of the second Z-axis driving assembly for placing two rivets on the product lower shell, three rivet feeders arranged on the carrying table on the side of the step-moving mechanism along the second direction, and rivet taking assemblies arranged between the three rivet feeders and the step-moving mechanism respectively for grabbing the rivets in the three rivet feeders and placing them on the rivet feeding assembly.
[0010] The pressing mechanism comprises an inverted L-shaped support plate arranged above the step-moving mechanism on the carrying table, a third Z-axis driving assembly arranged above the transverse part of the inverted L-shaped support plate, a rivet pressing top plate arranged below the transverse part of the inverted L-shaped support plate and connected with the third Z-axis driving assembly, a profiling pressing block arranged on the bottom of the rivet pressing top plate, and an upper profiling groove arranged on the bottom of the profiling pressing block for pressing the upper shell of the product.
[0011] Further preferably, a plurality of positioning assemblies are arranged in a straight line array above the carrying table, each of the positioning assemblies comprises four positioning columns, and four positioning holes are arranged on the bottom of the carrying fixture corresponding to the four positioning columns.
[0012] Further preferably, a clamping block is arranged on each of the two sides of the carrying fixture along the second direction, and a plurality of clamping grooves corresponding to each other are arranged on the top of each of the two lifting plates.
[0013] Further preferably, the first Z-axis driving assembly comprises two electric cylinders arranged separately on the bottom of the carrying table.
[0014] Further preferably, the first X-axis driving assembly, the second X-axis driving assembly, the Y-axis driving assembly, and the second Z-axis driving assembly are all servo screw modules.
[0015] Further preferably, the rivet taking assembly comprises a cylinder a arranged on the carrying table, a T-shaped plate arranged on the piston rod of the cylinder a, and an electromagnetic suction head arranged on the bottom of the vertical part of the T-shaped plate.
[0016] Further preferably, the rivet feeding assembly comprises a sliding plate connected on the driving part of the second Z-axis driving assembly, a carrying plate arranged vertically on the sliding plate, three cylinders b arranged above the carrying plate, three pressing needles arranged below the carrying plate and connected with the piston rods of the three cylinders b respectively, three pneumatic telescopic slides arranged on the sliding plate below the carrying plate, three pneumatic lifting slides connected with the three pneumatic telescopic slides respectively, and three material receiving beaks arranged on the three pneumatic lifting slides respectively and corresponding to the three pressing needles.
[0017] It is further preferred that the third driving assembly is a hydraulic cylinder.
[0018] It is further preferred that the inside of the L-shaped support plate is provided with guide sleeves, the upper part of the press nail top plate is provided with guide columns which pass through the guide sleeves, the top of the guide columns is provided with limiting nuts, and springs are arranged between the limiting nuts and the press nail top plate.
[0019] The present application has the following beneficial effects:
[0020] The stepping material moving mechanism can drive several bearing jigs to move step by step. In this way, the operator can put the product lower shell on the several bearing jigs in sequence at the product lower shell feeding mechanism, put four rivets on the product lower shell through the rivet feeding mechanism at the product lower shell to rivet feeding mechanism, put the product upper shell on the several bearing jigs in sequence at the product upper shell feeding mechanism, and press the product upper shell and the product lower shell together through the pressing mechanism. Compared with the prior art, the work efficiency is improved, and the present application has high practicability.
[0021] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent from the description, or can be learned by practice of the present application. The objects and other advantages of the present application will be realized and attained by the structure particularly pointed out in the written description and claims hereof. BRIEF DESCRIPTION OF DRAWINGS
[0022] The accompanying drawings incorporated in and forming a part of the specification, illustrate embodiments consistent with the present disclosure and serve to explain the principles of the present disclosure.
[0023] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0024] Figure 2 It is a schematic diagram of the stepping material moving mechanism structure of the present application;
[0025] Figure 3 It is a schematic diagram of the bearing jig structure of the present application;
[0026] Figure 4 It is a schematic diagram of the rivet feeding assembly structure of the present application;
[0027] Figure 5 It is a schematic diagram of the rivet feeding assembly structure of the present application;
[0028] Figure 6 It is a schematic diagram of the pressing mechanism structure of the present application. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments of the present application.
[0030] In the description of the present application, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the components or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0031] Embodiments
[0032] In order to solve the problem that the existing nail pressing equipment for pressing nails on new energy charging guns has low working efficiency and cannot adapt to the needs of enterprise development when in use, with reference to Figures 1-6 The present application discloses a nail pressing and assembling equipment, which comprises a loading table 10, a step-moving material mechanism 20, a rivet feeding mechanism 30, a pressing and covering mechanism 40 and a plurality of bearing jigs 50.
[0033] The step-moving material mechanism comprises a bearing table 21 arranged on the loading table along a first direction, two first Z-axis driving assemblies 22 arranged on the bottom of the loading table on both sides of a second direction, two first X-axis driving assemblies 23 arranged on both sides of the second direction above the loading table and connected with the two first Z-axis driving assemblies respectively, and two lifting plates 24 connected oppositely on the driving parts of the two first X-axis driving assemblies.
[0034] The plurality of bearing jigs are arranged on the bearing table, and a lower profiling groove 51 for placing a product lower shell is arranged on each of the plurality of bearing jigs.
[0035] The rivet feeding mechanism comprises two portal frames 31 arranged above the step-moving material mechanism along a second direction, two Y-axis driving assemblies 32 arranged above the cross beams of the two portal frames respectively, a second X-axis driving assembly 33 connected above the two Y-axis driving assemblies, a second Z-axis driving assembly 34 connected on the driving part of the second X-axis driving assembly, a rivet feeding assembly 35 connected on the driving part of the second Z-axis driving assembly for placing two rivets on the product lower shell, three rivet feeders 36 arranged on the bearing table on one side of the second direction of the step-moving material mechanism (the feeders are known technology, and will not be described in detail herein), and a rivet taking assembly 37 arranged between the three rivet feeders and the step-moving material mechanism for grabbing and placing the rivets in the three rivet feeders to the rivet feeding assembly.
[0036] The pressing mechanism comprises a reverse L-shaped support plate 41 arranged above the stepping material moving mechanism on the carrier table, a third Z-axis driving assembly 42 arranged above the transverse part of the reverse L-shaped support plate, a rivet pressing plate 43 arranged below the transverse part of the reverse L-shaped support plate and connected with the third Z-axis driving assembly, a profiling pressing block 44 arranged at the bottom of the rivet pressing plate, and an upper profiling groove 441 arranged at the bottom of the profiling pressing block and used for pressing the upper shell of the product.
[0037] Based on the above structure, the operator places the lower shell of the product on the carrier jig at the loading station and places the carrier jig on the carrier table. When the two first Z-axis driving assemblies drive the two first X-axis driving assemblies to rise, the carrier jig can be lifted. When the two first X-axis driving assemblies drive the two lifting plates to move backward and the two first Z-axis driving assemblies drive the two first X-axis driving assemblies to reset, the carrier jigs can be shifted backward. When the carrier jigs are located at the rivet loading mechanism, the three rivet taking assemblies first suck three rivets from the three rivet feeders. Then, the two Y-axis driving assemblies drive the second X-axis driving assembly to move so that the rivet loading assembly is located below the three rivet taking assemblies. After that, the three rivet taking assemblies place the sucked rivets in the rivet loading assembly. After the action is completed, the two Y-axis driving assemblies drive the second X-axis driving assembly to move to the upper side of the lower shell of the product. The second X-axis driving assembly continuously adjusts the position of the rivet loading assembly and places three rivets in the lower shell of the product (the rivet loading mechanism needs to load twice, and a total of six rivets need to be sucked). When the six rivets are loaded on the lower shell of the product and located at the pressing mechanism, the operator loads the upper shell of the product on the lower shell. After the action is completed, the third Z-axis driving assembly drives the rivet pressing plate to descend, so that the lower shell of the product and the upper shell of the product are riveted.
[0038] In order to realize the positioning of the carrier table, a plurality of positioning assemblies 25 are arranged in a straight line array above the carrier table. Each positioning assembly comprises four positioning columns 251. Four positioning holes 53 are arranged at the bottom of the carrier jig corresponding to the four positioning columns. In the specific implementation process, after the carrier jig is shifted by the stepping material moving mechanism each time, the four positioning holes of the carrier jig are inserted with the four positioning columns of each positioning assembly.
[0039] In addition to the above structure, the second direction of the carrier jig is provided with a lap block 52 on each side. A plurality of corresponding lap grooves 241 are arranged above the two lifting plates. In this way, the lifting plates can avoid the situation that the carrier jig slips during the shifting of the carrier jig, and have strong practicability in use.
[0040] In some preferred embodiments, the first Z-axis drive assembly of the present application comprises two electric cylinders arranged separately on the bottom of the platform, the first X-axis drive assembly, the second X-axis drive assembly, the Y-axis drive assembly and the second Z-axis drive assembly are all servo-screw modules, and the third drive assembly is a hydraulic cylinder.
[0041] In one specific embodiment, the rivet taking assembly of the present application comprises a cylinder a 371 arranged on the platform, a T-shaped plate 372 arranged on the piston rod of the cylinder a, and an electromagnetic suction head 373 arranged at the bottom end of the vertical part of the T-shaped plate. When taking the rivet from the rivet feeder, the cylinder a drives the T-shaped plate to descend, and the electromagnetic suction head takes a rivet from the rivet feeder.
[0042] In one specific embodiment, the rivet loading assembly of the present application comprises a sliding plate 351 connected to the driving part of the second Z-axis drive assembly, a loading plate 352 vertically arranged on the sliding plate, three cylinders b 353 arranged above the loading plate, three pressing pins 354 arranged below the loading plate and connected to the piston rods of the three cylinders b respectively, three pneumatic telescopic slides 355 arranged on the sliding plate below the loading plate, three pneumatic lifting slides 356 connected to the three pneumatic telescopic slides respectively, and three material receiving duckbills 357 arranged on the three pneumatic lifting slides respectively and corresponding to the three pressing pins. In the specific implementation, the two Y-axis drive assemblies drive the second X-axis drive assembly to move to the designated position. At this time, the three pneumatic lifting slides drive the three material receiving duckbills to descend, and the three pneumatic telescopic slides drive the three pneumatic lifting slides to extend so that the three material receiving duckbills are below the three electromagnetic suction heads. When the three electromagnetic suction heads stop adsorbing the rivets, the three rivets will be lowered into the three material receiving pins. After this step is completed, the two Y-axis drive assemblies drive the second X-axis drive assembly to move until the three material receiving duckbills are above the product lower shell, and the position of the sliding plate is continuously adjusted by the second X-axis drive assembly. In this process, the three cylinders b drive the pressing pins to descend to press the rivets from the material receiving duckbills to the product lower shell.
[0043] In one preferred embodiment, the present application is provided with guide sleeves (not labeled) around the inside of the inverted L-shaped support plate, guide columns 431 are provided around the top of the rivet pressing top plate and pass through the guide sleeves, limit nuts 4311 are arranged at the top of the guide columns, springs 432 are arranged around the guide columns between the limit nuts and the rivet pressing top plate. When the third Z-axis drive assembly drives the rivet pressing top plate to descend, the profiled pressing block can flexibly press and cover the product upper shell and the product lower shell, avoiding damage to them.
[0044] In the description of the specification, reference to terms "one embodiment", "an example", "a specific example" and so on, means that the particular feature, structure, material or characteristic being described is included in at least one embodiment or example of the application. The illustrative appearances of the above-mentioned terms in various places in the specification are not necessarily intended to refer to the same embodiment or example. Moreover, the particular features, structures, materials or characteristics can be combined in any suitable manner in one or more embodiments or examples.
[0045] The above embodiments are only for illustrating the technical concept and characteristics of the application, and the purpose is to enable those skilled in the art to understand the content of the application and implement it, and cannot be used to limit the protection scope of the application. Any equivalent changes or modifications made according to the spirit and principle of the application should be covered within the protection scope of the application.
Claims
1. A nail-pressing assembly device, characterized in that, It includes a platform, a stepping material transfer mechanism, a rivet feeding mechanism, a pressing mechanism, and several load-bearing fixtures; The stepping material transfer mechanism includes a support platform disposed on the platform along a first direction, two first Z-axis drive assemblies disposed on both sides of the bottom of the platform in a second direction, two first X-axis drive assemblies disposed on both sides of the platform in a second direction and respectively connected to the two first Z-axis drive assemblies, and two lifting plates connected to the drive parts of the two first X-axis drive assemblies. Several support fixtures are provided on the support platform, and each of the support fixtures is provided with a lower contour groove for placing the lower shell of the product. The rivet feeding mechanism includes two masts spanning above the stepping material transfer mechanism along the second direction, two Y-axis drive assemblies respectively located above the crossbeams of the two masts, a second X-axis drive assembly connected above the two Y-axis drive assemblies, a second Z-axis drive assembly connected to the drive unit of the second X-axis drive assembly, a rivet loading assembly connected to the drive unit of the second Z-axis drive assembly for placing two rivets on the lower housing of the product, three rivet feeders located on the support platform on one side of the stepping material transfer mechanism in the second direction, and rivet picking assemblies located between the three rivet feeders and the stepping material transfer mechanism for grabbing rivets from the three rivet feeders and placing them into the rivet loading assembly. The pressing mechanism includes an inverted L-shaped support plate mounted on the platform above the stepping material transfer mechanism, a third Z-axis drive assembly located above the transverse portion of the inverted L-shaped support plate, a pressing nail top plate located below the transverse portion of the inverted L-shaped support plate and connected to the third Z-axis drive assembly, a contouring pressing block located at the bottom of the pressing nail top plate, and an upper contouring groove formed at the bottom of the contouring pressing block for pressing the upper shell of the product.
2. The nail assembly equipment according to claim 1, characterized in that, Several positioning components are arranged in a linear array above the support platform. Each positioning component includes four positioning posts, and four positioning holes are opened at the bottom of the support fixture corresponding to the four positioning posts.
3. The nail assembly equipment according to claim 1, characterized in that, The bearing fixture has overlapping blocks on both sides in the second direction, and several corresponding overlapping grooves are opened above the two lifting plates.
4. The nail assembly equipment according to claim 1, characterized in that, The first Z-axis drive assembly includes two spaced-apart electric cylinders located at the bottom of the stage.
5. The nail assembly equipment according to claim 1, characterized in that, The first X-axis drive component, the second X-axis drive component, the Y-axis drive component, and the second Z-axis drive component are all servo screw modules.
6. The nail assembly equipment according to claim 1, characterized in that, The rivet material handling assembly includes a cylinder a mounted on a platform, a T-shaped plate mounted on the piston rod of cylinder a, and an electromagnetic suction head located at the bottom of the vertical end of the T-shaped plate.
7. The nail assembly equipment according to claim 1, characterized in that, The rivet loading assembly includes a slide plate connected to the drive unit of the second Z-axis drive assembly, a carrier plate vertically mounted on the slide plate, three cylinders b mounted above the carrier plate, three pressure pins mounted below the carrier plate and connected to the piston rods of the three cylinders b respectively, three pneumatic telescopic slides mounted below the carrier plate on the slide plate, three pneumatic lifting slides respectively connected to the three pneumatic telescopic slides, and a receiving duckbill respectively mounted on the three pneumatic lifting slides and corresponding to the three pressure pins.
8. The nail assembly equipment according to claim 1, characterized in that, The third Z-axis drive component is a hydraulic cylinder.
9. The nail assembly equipment according to claim 1, characterized in that, The inverted L-shaped support plate has guide sleeves on its inner perimeter, and the top of the pressure nail plate has guide posts passing through the guide sleeves on its upper perimeter. The top of the guide posts has a limiting nut, and a spring is sleeved between the limiting nut and the pressure nail plate.