Electric vehicle frame polishing and welding machine
By using the synchronous electric slide rail and grinding belt driven by the grinding motor of the electric vehicle frame polishing and welding machine, the problems of welding blind spots and surface roughness are solved, realizing all-round welding and polishing integration, improving processing efficiency and environmental cleanliness.
Patent Information
- Application Number
- CN202423107787.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing frame welding equipment has blind spots during welding, making it impossible to weld in all directions. Furthermore, the surface of the frame is rough after welding and requires further grinding, resulting in low processing efficiency.
An electric vehicle frame polishing and welding machine was designed. It uses a synchronous electric slide rail and an adjustable motor to achieve all-round welding of the welding head. The grinding motor drives the grinding belt to polish the frame surface. A miniature vacuum cleaner is integrated to collect grinding debris.
It achieves all-around welding, improves welding efficiency, and allows for direct polishing after welding, reducing subsequent grinding work and improving processing efficiency and environmental cleanliness.
Smart Images

Figure CN223557785U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of frame machining equipment, and particularly relates to a polishing and welding machine for electric vehicle frames. BACKGROUND
[0002] The existing frame welding needs to adjust the position of the frame to turn over the frame after welding one side each time, complete the welding of the frame, and the welding efficiency is slow. The disclosed "welding jig for moped frame" with the application number "CN202323643317.0" is a mature technology. The position of the mounting frame can be adjusted up and down under the action of the adjusting groove and the adjusting block. After adjustment, the adjusting block can be locked by the screw rod. The two second electric push rods in the mounting frame can push the anti-skid blocks to move relatively, so that the two moped frame metal pieces to be welded can be spliced and fixed together. The upper and lower welding heads can weld and fix the metal pieces without turning over the workpiece, thereby improving the welding efficiency. However, the device still has the following defects: in actual use, it is inconvenient to weld all aspects of the welding position, there is a blind area in the welding point, and after welding, the surface of the frame is rough, so the frame needs to be disassembled for further polishing and processing, and the processing efficiency is low. CONTENT OF THE UTILITY MODEL
[0003] The utility model aims at providing a polishing and welding machine for electric vehicle frames, which aims to solve the problem that in the prior art, in actual use, it is inconvenient to weld all aspects of the welding position, there is a blind area in the welding point, and after welding, the surface of the frame is rough, so the frame needs to be disassembled for further polishing and processing, and the processing efficiency is low.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: including the processing table, the both sides of processing table top are equipped with the moving frame, the inside of moving frame is equipped with the first synchronous electric slide rail, one side of first synchronous electric slide rail is connected with the support beam of sliding, the bottom of support beam is embedded with the processing electric slide rail, the bottom of processing electric slide rail is connected with the support seat of sliding, the bottom of support seat is embedded with the adjusting motor, the welding seat is fixedly connected with the output of adjusting motor, the both sides of welding seat bottom are equipped with the guide rail, the both sides of guide rail inner wall are connected with the welding frame of sliding, the bottom of welding frame is equipped with the welding head, the middle part of guide rail is equipped with the partition, the both sides of guide rail are equipped with the synchronous motor, the output of synchronous motor is fixedly connected with the screw rod of penetrating the both sides of guide rail, the one end of screw rod is rotatably connected on the both sides of partition, the screw rod is connected with the top of welding frame.
[0005] In the polishing and welding machine for electric vehicle frames, the guide rail is fixedly installed with a polishing frame on one side, rotating wheels are rotatably connected to the top and bottom of the inner wall of the polishing frame, and a polishing belt is sleeved on the outer wall of the rotating wheel.
[0006] In the scheme, after welding, the polishing belt is driven to polish the surface of the frame by rotating the runner, the surface of the polishing belt is soft, the polishing belt is convenient to adhere to the surface of the frame for polishing, the adhesion of the polishing belt and the surface of the frame is changed by moving the supporting seat of the processing electric sliding rail, after one side is polished, the position of the first synchronous electric sliding rail and the supporting seat of the processing electric sliding rail is moved, the polishing direction of the polishing belt is adjusted by adjusting the motor rotating the welding seat, and the inner side of the frame is polished.
[0007] In the electric vehicle frame polishing and welding machine embodiment of the utility model, the polishing motor output end penetrates one side of polishing frame top and is fixedly connected with one end of runner on the inner wall top of polishing frame.
[0008] In the scheme, the polishing belt is rotated by rotating the runner of the polishing motor, the top runner rotates to drive the polishing belt to rotate, the polishing belt can be replaced according to the polishing effect, and the polishing degree is adjusted.
[0009] In the electric vehicle frame polishing and welding machine embodiment of the utility model, the other side of the guide rail is provided with a micro dust collector, one side of the micro dust collector is provided with a dust collecting box, and the bottom of the micro dust collector is provided with a dust collecting hopper.
[0010] In the scheme, the dust collecting hopper is aligned with the polishing position, and the metal polishing debris sucked in is collected in the dust collecting box during the polishing process, and the processing environment is improved.
[0011] In the electric vehicle frame polishing and welding machine embodiment of the utility model, second synchronous electric sliding rails are embedded on both sides of the top of the processing table, and a frame shaping fixing table is slidably connected to the top of the second synchronous electric sliding rails.
[0012] In the scheme, during the processing of the frame, the frame to be welded is placed on the frame shaping fixing table, when welding points at different positions are needed, the frame shaping fixing table is moved through the second synchronous electric sliding rails, the position of the frame is adjusted, and the welding head is convenient for welding different position welding positions.
[0013] In the electric vehicle frame polishing and welding machine embodiment of the utility model, frame fixing clamps are arranged at the top of the frame shaping fixing table.
[0014] In the scheme, the surface of the frame is fixed by the frame fixing clamp, and the stability of the frame during movement is improved.
[0015] Compared with the prior art, the utility model has the advantages of:
[0016] 1) The support beam is moved by the first synchronous electric slide rail and the support seat is lowered so that the welding head is near the welding point. The welding frame inside the guide rail is moved by the synchronous motor rotating the screw, so that the welding head moves inward and welds on both sides of the welding point. The welding head position is adjusted by the cooperation of the first synchronous electric slide rail and the synchronous motor. The top, sides and bottom of the welding point can be welded in all directions. After one side is welded, the welding head moves away from the welding point. The welding head orientation is adjusted by adjusting the welding seat of the motor. The other side of the frame can be welded. The frame shaping and fixing table can be moved by the second synchronous electric slide rail to adjust the frame position and weld different welding points, thereby improving the welding effect and welding efficiency.
[0017] 2) The grinding motor rotates the wheel, and the top wheel rotates to drive the grinding belt to rotate, so that the grinding belt is in a rotating state. The fit between the grinding belt and the frame surface is changed by the machining electric slide rail moving support seat. After one side is ground, the first synchronous electric slide rail and the machining electric slide rail moving support seat are positioned, and the grinding direction of the grinding belt is adjusted by adjusting the motor rotating welding seat to grind the inner side of the frame. Attached Figure Description
[0018] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the guide rail structure of this utility model;
[0021] Figure 3 This is one of the schematic diagrams of the guide rail structure of this utility model;
[0022] Figure 4 This is a schematic diagram of the grinding frame structure of this utility model.
[0023] In the diagram: 1. Processing table; 2. Moving frame; 3. First synchronous electric slide rail; 4. Support beam; 5. Processing electric slide rail; 6. Support base; 7. Adjusting motor; 8. Welding base; 9. Guide rail; 10. Welding frame; 11. Welding head; 12. Divider plate; 13. Synchronous motor; 14. Screw; 15. Grinding frame; 16. Rotary wheel; 17. Grinding belt; 18. Grinding motor; 19. Mini vacuum cleaner; 20. Dust collection box; 21. Dust collection funnel; 22. Second synchronous electric slide rail; 23. Frame shaping and fixing platform; 24. Frame fixing clamp. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-4 This utility model provides the following technical solution: an electric vehicle frame polishing and welding machine, including a processing table 1, with movable frames 2 on both sides of the top of the processing table 1, a first synchronous electric slide rail 3 on the inner side of the movable frame 2, a support beam 4 slidably connected to one side of the first synchronous electric slide rail 3, a processing electric slide rail 5 embedded at the bottom of the support beam 4, a support seat 6 slidably connected to the bottom of the processing electric slide rail 5, an adjusting motor 7 embedded at the bottom of the support seat 6, a welding seat 8 fixedly connected to the output end of the adjusting motor 7, guide rails 9 on both sides of the bottom of the welding seat 8, a welding frame 10 slidably connected to both sides of the inner wall of the guide rail 9, a welding head 11 at the bottom of the welding frame 10, a partition plate 12 in the middle of the guide rail 9, synchronous motors 13 on both sides of the guide rail 9, a screw 14 fixedly connected to the output end of the synchronous motor 13 through both sides of the guide rail 9, one end of the screw 14 rotatably connected to both sides of the partition plate 12, and the screw 14 threadedly connected to the top of the welding frame 10.
[0026] In a specific embodiment of an electric vehicle frame polishing and welding machine, please refer to Figure 4 A grinding frame 15 is fixedly installed on one side of the guide rail 9. A rotating wheel 16 is rotatably connected to the top and bottom of the inner wall of the grinding frame 15. A grinding belt 17 is sleeved on the outer wall of the rotating wheel 16.
[0027] Please see Figure 4 After welding is completed, the rotating wheel 16 drives the grinding belt 17 to polish the surface of the frame. The grinding belt 17 has a soft surface, which makes it easy to fit the frame surface for grinding. The fit between the grinding belt 17 and the frame surface is changed by the moving support seat 6 of the machining electric slide rail 5. After one side is ground, the position of the first synchronous electric slide rail 3 and the moving support seat 6 of the machining electric slide rail 5 are adjusted. Then, the motor 7 rotates the welding seat 8 to adjust the grinding direction of the grinding belt 17 and grind the inner side of the frame.
[0028] In a specific embodiment of an electric vehicle frame polishing and welding machine, please refer to Figure 4 A grinding motor 18 is provided on one side of the top of the grinding frame 15. The output end of the grinding motor 18 passes through one side of the top of the grinding frame 15 and is fixedly connected to one end of the rotating wheel 16 at the top of the inner wall of the grinding frame 15.
[0029] Please see Figure 4The grinding motor 18 rotates the rotating wheel 16, and the top rotating wheel 16 rotates, which drives the grinding belt 17 to rotate, so that the grinding belt 17 is in a rotating state. The grinding belt 17 can change the grit number and adjust the polishing degree according to the polishing effect.
[0030] In a specific embodiment of an electric vehicle frame polishing and welding machine, please refer to Figure 2 A miniature vacuum cleaner 19 is provided on the other side of the guide rail 9. A dust collection box 20 is provided on one side of the miniature vacuum cleaner 19. A dust collection funnel 21 is provided at the bottom of the miniature vacuum cleaner 19.
[0031] Please see Figure 2 The dust collection funnel 21 is aligned with the grinding area. During the grinding process, the mini vacuum cleaner 19 extracts air and collects the metal grinding debris in the dust collection box 20, improving the processing environment.
[0032] In a specific embodiment of an electric vehicle frame polishing and welding machine, please refer to Figure 1 The processing table 1 is equipped with second synchronous electric slide rails 22 on both sides of the top, and the top of the second synchronous electric slide rails 22 is slidably connected to the frame shaping fixing table 23.
[0033] Please see Figure 1 During the processing of the frame, the frame to be welded is placed on the frame shaping and fixing platform 23. When welding points at different positions are required, the frame shaping and fixing platform 23 is moved by the second synchronous electric slide rail 22 to adjust the position of the frame, so that the welding head 11 can weld at different positions.
[0034] In a specific embodiment of an electric vehicle frame polishing and welding machine, please refer to Figure 1 The frame shaping and fixing platform 23 has frame fixing clips 24 at the four corners of its top.
[0035] Please see Figure 1 The frame surface is secured by the frame retaining clip 24, which improves the stability of the frame during movement.
[0036] This utility model provides an electric vehicle frame polishing and welding machine. The specific usage is as follows: The frame is placed on top of the frame shaping and fixing platform 23 and the frame surface is fixed with the frame fixing clamp 24. At this time, the first synchronous electric slide rail 3 moves the support beam 4 and lowers the support seat 6, so that the welding head 11 covers the vicinity of the welding area. The synchronous motor 13 rotates the screw 14 to move the welding frame 10 inside the guide rail 9, causing the welding head 11 to move inward and weld on both sides of the welding area. By coordinating the first synchronous electric slide rail 3 and the synchronous motor 13 to adjust the welding head position, all-around welding can be performed on the top, sides, and bottom of the welding area. After one side is welded, the welding head 11 is moved away from the welding point. The welding head 11 is adjusted by rotating the welding seat 8 with the motor 7. Welding can then be performed on the other side of the frame. The grinding motor 18 rotates the wheel 16. The top wheel 16 rotates, which drives the grinding belt 17 to rotate, so that the grinding belt 17 is in a rotating state. The fit between the grinding belt 17 and the frame surface is changed by moving the support seat 6 with the processing electric slide rail 5. After one side is polished, the position of the support seat 6 is adjusted by moving the first synchronous electric slide rail 3 and the processing electric slide rail 5. The grinding direction of the grinding belt 17 is then adjusted by rotating the welding seat 8 with the motor 7 to polish the inner side of the frame.
[0037] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An electric vehicle frame polishing and welding machine, comprising a processing table (1), characterized in that: The processing table (1) has movable frames (2) on both sides of its top. The movable frames (2) have a first synchronous electric slide rail (3) on their inner side. A support beam (4) is slidably connected to one side of the first synchronous electric slide rail (3). A processing electric slide rail (5) is embedded at the bottom of the support beam (4). A support seat (6) is slidably connected to the bottom of the processing electric slide rail (5). An adjusting motor (7) is embedded at the bottom of the support seat (6). A welding seat (8) is fixedly connected to the output end of the adjusting motor (7). The welding seat (8) has two sides at its bottom. A guide rail (9) is provided, and welding frames (10) are slidably connected to both sides of the inner wall of the guide rail (9). Welding heads (11) are provided at the bottom of the welding frames (10). A partition plate (12) is provided in the middle of the guide rail (9). Synchronous motors (13) are provided on both sides of the guide rail (9). The output end of the synchronous motor (13) passes through both sides of the guide rail (9) and is fixedly connected to a screw (14). One end of the screw (14) is rotatably connected to both sides of the partition plate (12), and the screw (14) is threadedly connected to the top of the welding frame (10).
2. The electric vehicle frame polishing and welding machine according to claim 1, characterized in that: A grinding frame (15) is fixedly installed on one side of the guide rail (9). A rotating wheel (16) is rotatably connected to the top and bottom of the inner wall of the grinding frame (15). A grinding belt (17) is sleeved on the outer wall of the rotating wheel (16).
3. The electric vehicle frame polishing and welding machine according to claim 2, characterized in that: A grinding motor (18) is provided on one side of the top of the grinding frame (15). The output end of the grinding motor (18) passes through one side of the top of the grinding frame (15) and is fixedly connected to one end of the rotating wheel (16) at the top of the inner wall of the grinding frame (15).
4. The electric vehicle frame polishing and welding machine according to claim 1, characterized in that: A miniature vacuum cleaner (19) is provided on the other side of the guide rail (9), a dust collection box (20) is provided on one side of the miniature vacuum cleaner (19), and a dust collection funnel (21) is provided at the bottom of the miniature vacuum cleaner (19).
5. The electric vehicle frame polishing and welding machine according to claim 1, characterized in that: The processing table (1) is equipped with second synchronous electric slide rails (22) on both sides of the top, and the top of the second synchronous electric slide rails (22) is slidably connected to a frame shaping fixing table (23).
6. The electric vehicle frame polishing and welding machine according to claim 5, characterized in that: The frame shaping and fixing platform (23) has frame fixing clips (24) at the four corners of its top.
Citation Information
Patent Citations
Welding jig for moped frame
CN221891181U