Multi-station synchronous metal processing device

Abstract

The utility model relates to the technical field of metal processing, in particular to a multi-station synchronous metal processing device which comprises a base, a workbench, a product fixing assembly, a gantry transmission assembly and a processing spindle, and supporting tables are arranged on the two sides of the base; the product fixing assembly comprises multiple sets of fixing jigs, the multiple sets of fixing jigs are arranged on the fixing jigs in a linear array, the gantry transmission assembly is arranged on the supporting table, and the machining main shafts are all arranged on the gantry transmission assembly; the number of the fixing jigs is a multiple of the number of the machining spindles. The fixing jig comprises a jig bottom plate, a jig connecting seat, a jig panel and an electromagnetic valve, the jig bottom plate is arranged on the workbench, and the jig connecting seat is used for connecting the jig panel with the jig bottom plate. Efficient, stable and high-precision metal machining is achieved through multi-station synchronous machining, the production efficiency is improved, the rejection rate is reduced, and remarkable economic benefits and technical progress are brought to the metal machining industry.

Description

TECHNICAL FIELD

[0001] The utility model relates to metal processing technical field especially is related to a kind of multi-station synchronous metal processing device. BACKGROUND

[0002] Metal machining is a kind of manufacturing process that removes excess material from bulk, bar, tubular, plate or other shaped metal raw materials to obtain parts or components of desired size, shape and surface quality through cutting, grinding, forming, welding or other related processes. This process covers a wide range of processing techniques and equipment, including but not limited to lathe machining, milling, drilling, grinding, stamping, casting, forging and welding.

[0003] During metal machining, operators or automated equipment use various precision tools and tooling fixtures to accurately adjust the shape and size of metal raw materials according to pre-designed drawings and technical requirements. At the same time, to ensure processing quality and efficiency, cutting parameters, tool wear, workpiece positioning and clamping methods, and the use of cooling liquid during processing must be strictly controlled. In some batch processing, multi-station synchronous processing is required. The existing synchronous processing method has poor stability and precision is difficult to control, so new improvements need to be made to the existing processing mechanism. SUMMARY

[0004] To solve the above problems, the utility model realizes efficient, stable and high-precision metal processing through multi-station synchronous processing, not only improves production efficiency, but also reduces waste rate, brings significant economic benefits and technical progress to metal processing industry.

[0005] The technical scheme adopted by the utility model is: a kind of multi-station synchronous metal processing device, including base, workbench, product fixed component, gantry transmission component and processing spindle, the both sides of base are provided with support table, and processing area is formed between two side support tables, and workbench is arranged on processing area;The product fixed component includes multiple fixed jigs, and multiple fixed jigs are arranged in linear array on fixed jig, the gantry transmission component is arranged on support table, and the processing spindle is provided with multiple, and multiple processing spindles are all arranged on gantry transmission component;The number of fixed jigs is multiple of the number of processing spindles;The fixed jig includes jig bottom plate, jig connecting seat, jig faceplate and electromagnetic valve, the jig bottom plate is arranged on workbench, and the jig connecting seat is used to connect jig faceplate with jig bottom plate;Vacuum suction hole is arranged on the jig faceplate, and the electromagnetic valve is provided with pipeline connected with vacuum suction hole to adsorb metal processing piece.

[0006] Further improvement of the above scheme is that the base comprises a support frame and a support panel, the support panel is arranged on the upper surface of the support frame, and the support table is arranged on both sides of the support frame; the workbench is arranged on the support panel.

[0007] Further improvement of the above scheme is that the support panel is provided with a waste collection frame, and the workbench is arranged in the waste collection frame.

[0008] Further improvement of the above scheme is that the workbench is provided with a plurality of mounting holes for mounting the jig bottom plate.

[0009] Further improvement of the above scheme is that the fixed jig is a cuboid.

[0010] Further improvement of the above scheme is that the vacuum adsorption hole is provided with a plurality of vacuum adsorption holes for adsorbing metal workpieces, and the plurality of vacuum adsorption holes are evenly distributed in a linear array on the jig panel.

[0011] Further improvement of the above scheme is that the gantry transmission assembly comprises a Y-axis transmission module, an X-axis transmission module and a Z-axis transmission module, the Y-axis transmission module is arranged on the support table, the X-axis transmission module is arranged on the Y-axis transmission module, and the Z-axis transmission module is arranged on the X-axis transmission module.

[0012] Further improvement of the above scheme is that the Z-axis transmission module is provided with a spindle platform, and the machining spindle is arranged on the spindle platform.

[0013] Further improvement of the above scheme is that the machining spindle comprises a machining driving module and a spindle tool holder, the machining driving module is arranged on the spindle platform, the spindle tool holder is arranged on the machining driving module, and one end of the spindle tool holder faces the fixed jig.

[0014] Further improvement of the above scheme is that the spacing between the adjacent two machining spindles is the same as the spacing between the adjacent two fixed jigs.

[0015] The utility model has the advantages of:

[0016] Compared with the existing metal processing, the utility model discloses a high -efficient, compact processing environment is built through the integrated base, workstation, product fixed assembly, gantry transmission subassembly and a plurality of processing main shafts. The processing area formed by the both sides support platform not only steady support workstation, still optimized the space layout, the synchronous operation of multiple stations is convenient, and the processing cycle is greatly shortened. Secondly, the product fixed assembly adopts the fixed jig design of multiple linear arrays, and the stability and consistency of the metal processing piece in the processing process are ensured. The number of fixed jigs is flexibly configured as the multiple of the number of processing main shafts, and this design not only improves the space utilization, but also realizes the possibility of batch processing, and further improves the production efficiency. The setting of gantry transmission subassembly provides stable and accurate moving path for multiple processing main shafts. Through the rigid support of gantry structure, the processing main shaft can execute complex processing task under high precision, and good motion stability is maintained. The combined structure of jig base plate, jig connecting seat and jig panel not only ensures the steady installation of processing piece, but also is convenient for quick replacement and adjustment. Especially, the vacuum adsorption hole and the solenoid valve connected with it arranged on the jig panel effectively fix the metal processing piece by using the vacuum adsorption principle, avoid the deformation problem that the traditional clamping mode can bring, and ensure the original size and shape precision of the processing piece. The utility model realizes the high -efficient, stable, high -precision metal processing, not only improves the production efficiency, but also reduces the scrap rate, and brings remarkable economic benefits and technical progress for the metal processing industry. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the three -dimensional schematic view of the multiple stations synchronous metal processing device of the utility model;

[0018] Figure 2 It is Figure 1 It is the three -dimensional schematic view of another view of the multiple stations synchronous metal processing device in the middle;

[0019] Figure 3 It is Figure 1 It is the main view schematic view of the multiple stations synchronous metal processing device in the middle;

[0020] Figure 4 It is Figure 2 It is the enlarged schematic view in the middle A.

[0021] Explanation of the drawings: base 1, support platform 11, support frame 12, support panel 13, waste collection frame 14, workstation 2, mounting hole 21, product fixed assembly 3, gantry transmission subassembly 4, Y axis transmission module 41, X axis transmission module 42, Z axis transmission module 43, main shaft platform 431, processing main shaft 5, processing drive module 51, main shaft cutter chuck 52, fixed jig 6, jig base plate 61, jig connecting seat 62, jig panel 63, vacuum adsorption hole 631, solenoid valve 64. DETAILED DESCRIPTION

[0022] For the purpose of facilitating the understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings. In the drawings, preferred embodiments of the present application are shown. However, the present application can be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and fully convey the scope of the present application to those skilled in the art.

[0023] It should be noted that when an element is referred to as being "on" another element, it can be directly on the other element or intervening elements can also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements can also be present.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terminology used in the description of the present application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present application.

[0025] As Figures 1-4The utility model discloses a kind of multi-station synchronous metal processing devices, including base 1, workstation 2, product fixed assembly 3, gantry transmission assembly 4 and processing spindle 5, the both sides of base 1 are provided with support table 11, and processing area is formed between two sides support table 11, and workstation 2 is arranged on processing area;Product fixed assembly 3 includes multiple fixed jigs 6, and multiple fixed jigs 6 are arranged in linear array on fixed jig 6, and gantry transmission assembly 4 is arranged on support table 11, and processing spindle 5 is provided with multiple, and multiple processing spindles 5 are all arranged on gantry transmission assembly 4;The number of fixed jig 6 is multiple of the number of processing spindle 5;Fixed jig 6 includes jig base plate 61, jig connecting seat 62, jig faceplate 63 and solenoid valve 64, and jig base plate 61 is arranged on workstation 2, and jig connecting seat 62 is used for connecting jig faceplate 63 with jig base plate 61;Vacuum suction hole 631 is provided on jig faceplate 63, and solenoid valve 64 is provided with pipeline and is connected with vacuum suction hole 631 to absorb metal processing piece.This embodiment is integrated by base 1, workstation 2, product fixed assembly 3, gantry transmission assembly 4 and multiple processing spindles 5, and constructs an efficient, compact processing environment.Processing area formed by two sides support table 11 not only stably supports workstation 2, but also optimizes space layout, and it is convenient for multi-station synchronous operation, and processing cycle is greatly shortened.Secondly, product fixed assembly 3 adopts multiple linear array fixed jig 6 design, and the stability and consistency of metal processing piece in processing process are ensured.The number of fixed jig 6 is flexibly configured as multiple of the number of processing spindle 5, and this design not only improves space utilization, but also realizes the possibility of batch processing, and further improves production efficiency.The setting of gantry transmission assembly 4 provides stable and accurate moving path for multiple processing spindles 5.Through the rigid support of gantry structure, processing spindle 5 can execute complex processing task under high precision, while maintaining good motion stability.The combination structure of jig base plate 61, jig connecting seat 62 and jig faceplate 63 not only ensures the stable installation of processing piece, but also facilitates quick replacement and adjustment.Especially, vacuum suction hole 631 provided on jig faceplate 63 and solenoid valve 64 connected therewith effectively fix metal processing piece using vacuum adsorption principle, avoid the deformation problem that may be caused by traditional clamping mode, and ensure the original size and shape precision of processing piece.This embodiment realizes efficient, stable and high-precision metal processing, not only improves production efficiency, but also reduces scrap rate, and brings significant economic benefits and technological progress for metal processing industry.

[0026] The base 1 comprises a support frame 12 and a support panel 13 arranged on the upper surface of the support frame 12, and a support table 11 arranged on both sides of the support frame 12; the workbench 2 is arranged on the support panel 13. Specifically, the support panel 13 is provided with a waste collecting frame 14, and the workbench 2 is arranged inside the waste collecting frame 14. In this embodiment, the stable combination of the support frame 12 and the support panel 13 provides a solid installation foundation for the workbench 2, ensuring stability and precision during metal processing. In particular, the waste collecting frame 14 arranged on the support panel 13 not only effectively prevents metal debris generated during processing from scattering everywhere, reducing the burden of cleaning work, but also greatly reduces the safety hazards that may be caused by waste accumulation. In addition, the design of embedding the workbench 2 inside the waste collecting frame 14 allows the waste generated during processing to fall into the collecting frame immediately, facilitating subsequent unified processing and recycling, embodying the concept of green production. This compact structure layout is highly functional, not only optimizing the overall performance of the multi-station synchronous metal processing device, but also improving work efficiency and the quality of the working environment, providing strong technical support for the automation and intelligent development of the metal processing industry.

[0027] A plurality of mounting holes 21 are arranged on the workbench 2, which are used to mount the jig bottom plate 61. In this embodiment, the diversified layout of the mounting holes 21 enables the jig bottom plate 61 to flexibly adapt to the processing needs of different specifications and types of workpieces. This flexibility not only enhances the versatility of the device, but also effectively reduces production costs, as there is no need to design tooling for each type of workpiece.

[0028] The fixed jig 6 is in the shape of a cuboid. A plurality of vacuum suction holes 631 are arranged for suction of metal processing pieces, and the plurality of vacuum suction holes 631 are evenly distributed in a linear array on the jig panel 63. In this embodiment, the plurality of vacuum suction holes 631 evenly distributed on the jig panel 63 are arranged in a linear array, which not only increases the suction area but also enhances the uniformity of suction force. This design enables the metal processing pieces to be firmly suctioned during processing, avoiding displacement or falling due to vibration or external force interference, thereby effectively improving processing precision and yield. The large number of vacuum suction holes 631 of the fixed jig 6 ensures stable suction effect even in a high-intensity operation environment of multi-station synchronous processing. This not only improves processing efficiency, but also reduces operation difficulty and labor cost,

[0029] The gantry transmission assembly 4 comprises a Y-axis transmission module 41, an X-axis transmission module 42 and a Z-axis transmission module 43, the Y-axis transmission module 41 is arranged on the support table 11, the X-axis transmission module 42 is arranged on the Y-axis transmission module 41, and the Z-axis transmission module 43 is arranged on the X-axis transmission module 42. Specifically, the Z-axis transmission module 43 is provided with a spindle platform 431, and the machining spindle 5 is arranged on the spindle platform 431. The machining spindle 5 comprises a machining driving module 51 and a spindle tool holder 52, the machining driving module 51 is arranged on the spindle platform 431, and the spindle tool holder 52 is arranged on the machining driving module 51, and one end of the spindle tool holder 52 faces the fixed jig 6. In the embodiment, through the precise cooperation of the Y-axis, the X-axis and the Z-axis transmission module 43, the flexible positioning and high-speed movement of the machining spindle 5 in the three-dimensional space are realized, and the machining precision and efficiency are significantly improved. Specifically, the spindle platform 431 on the Z-axis transmission module 43 stably supports the machining spindle 5, and the stability of the machining process is ensured. The machining spindle 5 integrates the machining driving module 51 and the spindle tool holder 52, through the precise control of the machining driving module 51, the spindle tool holder 52 can quickly respond to the instruction, realize the quick replacement and accurate positioning of the tool, and meet the multi-process machining demand of complex workpieces.

[0030] The interval between the adjacent two machining spindles 5 is the same as the interval between the adjacent two fixed jigs 6. In the embodiment, since the interval of the spindle and the jig is matched, the synchronous machining of multiple stations can be realized, and the machining efficiency is greatly improved.

[0031] The above embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as the limitation of the patent scope of the present application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application. Therefore, the protection scope of the present application patent should be subject to the appended claims.

Claims

1. A multi-station simultaneous metal working apparatus, characterized by: Including base, workstation, product fixed assembly, gantry transmission assembly and machining spindle, both sides of the base are provided with support table, and the machining area is formed between the two support tables, and the workstation is arranged on the machining area; The product fixed assembly includes a plurality of fixed jigs, and the plurality of fixed jigs are arranged in linear array on the fixed jig, the gantry transmission assembly is arranged on the support table, and a plurality of machining spindles are arranged on the gantry transmission assembly; The number of fixed jigs is multiple of the number of machining spindles; The fixed jig includes jig bottom plate, jig connecting seat, jig faceplate and electromagnetic valve, the jig bottom plate is arranged on the workstation, the jig connecting seat is used for connecting the jig faceplate and the jig bottom plate; The jig faceplate is provided with a vacuum adsorption hole, and the electromagnetic valve is provided with a pipeline connected with the vacuum adsorption hole to adsorb the metal workpiece.

2. The multi-station simultaneous metal processing apparatus of claim 1, wherein: The base includes a support frame and a support panel, the support panel is arranged on the upper surface of the support frame, and the support tables are arranged on both sides of the support frame; The workstation is arranged on the support panel.

3. The multi-station simultaneous metal processing apparatus of claim 2, wherein: The support panel is provided with a waste collecting frame, and the workstation is arranged in the waste collecting frame.

4. The multi-station simultaneous metal processing apparatus of claim 3, wherein: A plurality of mounting holes are arranged on the workstation, and the mounting holes are used for mounting the jig bottom plate.

5. The multi-station simultaneous metal processing apparatus of claim 1, wherein: The fixed jig is a cuboid.

6. The multi-station simultaneous metal processing apparatus of claim 5, wherein: The vacuum adsorption hole is provided with a plurality of vacuum adsorption holes for adsorbing the metal workpiece, and the plurality of vacuum adsorption holes are arranged in linear array on the jig faceplate.

7. The multi-station simultaneous metal processing apparatus of claim 1, wherein: The gantry transmission assembly includes Y-axis transmission module, X-axis transmission module and Z-axis transmission module, the Y-axis transmission module is arranged on the support table, the X-axis transmission module is arranged on the Y-axis transmission module, and the Z-axis transmission module is arranged on the X-axis transmission module.

8. The multi-station simultaneous metal processing apparatus of claim 7, wherein: The Z-axis transmission module is provided with a spindle platform, and the machining spindle is arranged on the spindle platform.

9. The multi-station simultaneous metal processing apparatus of claim 8, wherein: The machining spindle includes a machining drive module and a spindle tool holder, the machining drive module is arranged on the spindle platform, the spindle tool holder is arranged on the machining drive module, and one end of the spindle tool holder faces the fixed jig.

10. The multi-station simultaneous metal processing apparatus of claim 1, wherein: The spacing between the adjacent two machining spindles is the same as the spacing between the adjacent two fixed jigs.

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