Testing and braiding all-in-one machine

Abstract

The utility model is suitable for the technical field of resistor production, and provides a testing and braiding all-in-one machine, which realizes the automatic feeding of resistors and reduces the requirements of manual operation through an automatic feeding module of a vibration disc and a linear feeder. The detection module is combined with a resistance tester and an image recognition technology to comprehensively detect the electrical performance and the appearance of the resistor. And according to the detection result, the classification and collection module can quickly classify and collect different resistors, so that the production efficiency is improved, and subsequent treatment on unqualified products is facilitated. And the packaging module adopts an automatic packaging machine to fill and package the qualified resistors, so that the packaging process is simplified, the packaging speed and the packaging quality are improved, and human errors are reduced. According to the design of the all-in-one machine, the four key steps of feeding, detecting, classifying and packaging are integrated, so that the whole production process is smoother, intermediate links are reduced, and the overall production efficiency is greatly improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to resistance production technical field, and specifically relates to a test and braiding integrated machine. BACKGROUND

[0002] The test and braiding integrated machine is an automatic equipment, which is mainly used in the industry of semiconductor, electronic component and the like, and is used for automatically completing the braiding and slitting process.

[0003] Therefore, the prior art has defects. UTILITY MODEL CONTENTS

[0004] The utility model aims at overcoming the defects of the prior art, and provides a test and braiding integrated machine.

[0005] The utility model is realized in the following manner: a test and braiding integrated machine sequentially comprises:

[0006] The feeding module realizes the automatic feeding of the resistance through the vibration disc and the linear feeder;

[0007] The detection module adopts the resistance tester to test the electrical performance of the resistance, and simultaneously detects the appearance of the resistance in combination with the image recognition technology;

[0008] The classification and collection module classifies and collects different resistances according to the detection result of the detection module;

[0009] The packaging module adopts the automatic packaging machine to pack the qualified resistances.

[0010] Further, the test and braiding integrated machine further comprises a turntable, a plurality of grabbing assemblies for grabbing the resistance products are arranged on the turntable, and the feeding module, the detection module, the classification and collection module and the packaging module are sequentially arranged around the turntable.

[0011] Further, the grabbing assembly is a liftable vacuum suction nozzle.

[0012] Further, at least four detection probes connected with weak current are arranged on the resistance tester.

[0013] Further, the classification and collection module comprises an upper limit product collection assembly, a lower limit product collection assembly and an NG product collection assembly.

[0014] Further, the positioning module comprises a cam, a claw body and a spring, the claw body is opened by driving the outer diameter of the cam to change the diameter by the motor, and the claw body is closed by the spring tension, the opening of the claw body can put the resistance, and the closing of the claw body can position the resistance.

[0015] Further, the packaging module comprises a film disc, a film feeding mechanism and a tape heating body fixing plate, after the qualified products are filled into the tape, the tape is placed in the tape heating body fixing plate, the film feeding mechanism sends the tape from the film disc to the position of the tape heating body fixing plate, and the heat fixation of the tape and the tape is completed.

[0016] Further, the excess material cleaning module is further included, and the excess material of the resistance which is not correctly filled into the tape is cleaned.

[0017] The test and braiding all-in-one machine provided by the utility model realizes the automatic feeding of the resistance, significantly improves the feeding efficiency, reduces the demand for manual operation and reduces the labor intensity. The detection module combines the resistance tester and the image recognition technology, can comprehensively detect the electrical performance and appearance of the resistance, improves the accuracy and reliability of the detection and ensures the product quality. According to the detection result, the classification collecting module can quickly classify and collect different resistances, optimizes the production process, improves the production efficiency and is convenient for subsequent processing of unqualified products. The packaging module adopts the automatic packaging machine to fill and package the qualified resistances, simplifies the packaging process, improves the packaging speed and packaging quality and reduces human errors. The design of the all-in-one machine integrates the four key steps of feeding, detection, classification and packaging, makes the whole production process more smooth, reduces the intermediate links and greatly improves the overall production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0019] The following drawings only aim at illustrating and explaining the utility model and do not limit the scope of the utility model.

[0020] Figure 1 It is the structural schematic diagram provided by the utility model.

[0021] Figure 2 It is Figure 1 the plan view of the utility model.

[0022] Figure 3 is the structure schematic view of the turntable in the utility model.

[0023] Figure 4 is the structure schematic view of the resistance tester in the utility model.

[0024] Figure 5 is the structure schematic view of the packaging module in the utility model.

[0025] Figure 6 is the structure schematic view of the positioning module in the utility model.

[0026] Explanation of reference numerals: 1, feeding module; 11, vibration disc; 12, linear feeder; 2, detection module; 21, resistance tester; 22, detection probe; 3, classified collection module; 31, upper limit product collection assembly; 32, lower limit product collection assembly; 33, NG product collection assembly; 4, packaging module; 41, adhesive film disc; 42, film feeding mechanism; 43, sealing tape heating body fixing plate; 5, turntable; 51, vacuum suction nozzle; 6, positioning module; 61, cam; 62, claw body; 63, spring; 7, excess material cleaning module. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical scheme and advantages of the utility model more clearly, the following will be further described in detail in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model, and are not used to limit the utility model.

[0028] Please refer to Figures 1-6 The utility model discloses a kind of test ribbon integrated machine, and it is integrated with feeding, detection, classified collection and packaging function, machine body includes feeding module 1, detection module 2, classified collection module 3 and packaging module 4 in sequence. And the feeding module 1, the detection module 2, the classified collection module 3 and the packaging module 4 are sequentially arranged around a turntable 5, the turntable 5 is equipped with several gripping assemblies for grabbing resistance product, the gripping assembly is preferably but not limited to liftable vacuum suction nozzle 51, the function of the turntable 5 is to move resistance product from the feeding module 1 to the detection module 2, then to the classified collection module 3 and the packaging module 4, the effect of the turntable 5 is to provide a continuous, automated product flow path, ensure the smoothness of production process.

[0029] The feeding module 1 realizes the automatic feeding of resistors through a vibrating disc 11 and a linear feeder 12. The vibrating disc 11 is designed to automatically arrange the disordered resistor products in order and deliver them to the linear feeder 12, and the linear feeder 12 further delivers the resistor products to the next workstation, i.e. the rotating disc 5. The need for manual feeding is reduced, and the feeding speed and accuracy are improved.

[0030] The detection module 2 includes a resistor tester 21 and image recognition technology. The resistor tester 21 is equipped with at least four weak-current detection probes 22 for accurately measuring the electrical performance of the resistor. The image recognition technology is used to detect the appearance defects of the resistor, such as cracks and deformation. Only products that meet the electrical performance and appearance standards will enter the next step of classification collection and packaging process

[0031] The classification collection module 3 divides the resistors into upper limit products, lower limit products and NG products according to the detection results of the detection module 2, and collects them respectively. The upper limit products are those products whose measured values are higher than the preset upper limit value in the resistance value or other electrical parameter test. In the quality control process, these products may not meet the specific specification requirements, so they need to be collected separately for further evaluation or processing, such as rework, scrap or degraded use. The lower limit products are those products whose measured values are lower than the preset lower limit value in the test. Similar to the upper limit products, the lower limit products are also considered to be out of specification, so they also need to be collected and processed separately. This module includes three independent collection components, namely the upper limit product collection component 31, the lower limit product collection component 32 and the NG product collection component 33. Each component is connected to the detection module 2 and can automatically guide the resistors to the corresponding collection area according to the test results. The identification and processing efficiency of unqualified products is improved, and the consistency of product quality is ensured.

[0032] The packaging module 4 uses an automatic packaging machine to pack the qualified resistors. The packaging module 4 specifically includes a film disc 41, a film feeding mechanism 42 and a tape heating body fixing plate 43. After the qualified products are filled into the tape, the tape is placed in the tape heating body fixing plate 43, and the film feeding mechanism 42 sends the tape from the film disc 41 to the position of the tape heating body fixing plate 43, completing the hot fixing of the tape and the tape. The packaging process is automated, the packaging speed and quality are improved, and human errors are reduced. Preferably, to avoid filling errors, the packaging module 4 and the classification collection module 3 can be further provided with a detection module 2.

[0033] Further, it also includes a positioning module 6, which includes a cam 61, a claw body 62 and a spring 63. The outer diameter of the cam 61 is driven by the motor to control the opening of the claw body 62, and then the claw body 62 is closed by the pulling force of the spring 63. The opening of the claw body 62 can put the resistor, and the closing of the claw body 62 can position the resistor. It ensures the accurate position of the resistor during the filling process, reduces the filling error and product damage. The positioning module 6 can be arranged between the feeding module 1 and the detection module 2, and between the classification and collection module 3 and the packaging module 4.

[0034] Further, it also includes a positioning module 6, which includes a cam 61, a claw body 62 and a spring 63. The outer diameter of the cam 61 is driven by the motor to control the opening of the claw body 62, and then the claw body 62 is closed by the pulling force of the spring 63. The opening of the claw body 62 can put the resistor, and the closing of the claw body 62 can position the resistor. It ensures the accurate position of the resistor during the filling process, reduces the filling error and product damage. The positioning module 6 can be arranged between the feeding module 1 and the detection module 2, and between the classification and collection module 3 and the packaging module 4.

[0035] In summary, the test banding all-in-one machine realizes efficient, accurate and clean production of resistor products through integrated module design and automated process. The design of each module and mechanism aims to improve the production efficiency and product quality of specific links, and realizes the automation and intelligentization of the resistor banding process as a whole, reduces manual intervention, reduces cost, and improves production efficiency and product consistency.

[0036] The above is only a preferred embodiment of the present application, and is not intended to limit the present application. Any modification, equivalent replacement or improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A test tape-and-reel integrated machine, characterized in that: In order, they include: The feeding module (1) automatically feeds resistors through a vibratory feeder (11) and a linear feeder (12); The detection module (2) uses a resistance tester (21) to test the electrical performance of the resistor, and at the same time combines image recognition technology to detect the appearance of the resistor; The classification and collection module (3) classifies and collects different resistors according to the detection results of the detection module (2); The packaging module (4) uses automatic packaging machinery to fill and package the qualified resistors.

2. The integrated testing and tape-and-reel machine according to claim 1, characterized in that: It includes a turntable (5), on which a plurality of gripping components for gripping resistor products are provided. The feeding module (1), the detection module (2), the sorting and collection module (3) and the packaging module (4) are arranged around the turntable (5) in sequence.

3. A test tape-and-reel integrated machine according to claim 2, characterized in that: The gripping component is a liftable vacuum nozzle (51).

4. A test tape-and-reel integrated machine according to claim 1, characterized in that: The resistance tester (21) is equipped with at least four detection probes (22) connected to low-voltage circuits.

5. A test tape-and-reel integrated machine according to claim 1, characterized in that: The classification and collection module (3) includes an upper limit product collection component (31), a lower limit product collection component (32), and an NG product collection component (33).

6. A test tape-and-reel integrated machine according to claim 1, characterized in that: It also includes a positioning module (6), which includes a cam (61), a claw (62) and a spring (63). The outer diameter of the cam (61) is changed by the motor to control the opening of the claw (62), and the claw (62) is closed by the pulling force of the spring (63). The opening of the claw (62) allows a resistor to be placed, and the closing of the claw (62) allows the resistor to be positioned.

7. A test tape-and-reel integrated machine according to claim 1, characterized in that: The packaging module (4) includes a film tray (41), a film feeding mechanism (42), and a sealing tape heating element fixing plate (43). After the qualified products are loaded into the carrier tape, the carrier tape is placed in the sealing tape heating element fixing plate (43). The film feeding mechanism (42) feeds the sealing tape from the film tray (41) to the position of the sealing tape heating element fixing plate (43) to complete the heat fixation of the sealing tape and the carrier tape.

8. A test tape-and-reel integrated machine according to claim 7, characterized in that: It also includes a residual material cleaning module (7) to clean up residual resistor material that was not correctly loaded into the carrier tape.

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