Automatic rotary material and empty box recovery system

Abstract

The utility model relates to an automatic rotary material and empty box recovery system, which is characterized by comprising a fixed trolley, a movable trolley and an empty box transfer layer frame, the empty box transfer layer frame is provided with a rotary rack, an upper layer rack of the fixed trolley comprises a fixed rack and a movable rack linked with the rotary rack, a pedal is arranged on the lower portion of the empty box transfer layer frame, and the movable rack is connected with the fixed rack. The pedal is connected with the rotating rack through a pull rope, the moving trolley is in butt joint with the fixed trolley after moving, a material box on an upper layer rack of the moving trolley slides to an upper layer rack of the fixed trolley, material turnover is completed, an empty box is moved to the rotating rack, the pedal is treaded, the rotating rack turns over, and the movable rack is synchronously driven to turn over. And the empty box slides on the lower layer shelf of the movable trolley along the lower layer shelf of the fixed trolley, so that the recovery of the empty box is completed. The device is convenient to use, time-saving and labor-saving, material transportation time of personnel is shortened, automatic rotary transportation, material supplementation and empty box recovery can be achieved, and material transfer efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of material transfer systems, specifically to a kind of automatic rotary material and empty box recycling system. BACKGROUND

[0002] The fairing and headlamp assembly on the existing motorcycle need to be manually transported to the production line for vehicle assembly after assembly. In the prior art, every 6 pieces are transported by manual once, which wastes personnel and transportation time, not only with high labor intensity, time-consuming and labor-consuming, but also with low transportation efficiency, thereby causing low vehicle assembly efficiency, and unable to meet normal production requirements. SUMMARY

[0003] The utility model aims at: provide a kind of not only convenient to use, save time and effort, reduce the time of personnel material transport, and can automatically rotate transport, replenish material and recycle empty box, improve material transfer efficiency, meet the generation demand and be easy to promote the automatic rotary material and empty box recycling system.

[0004] In order to achieve the above purpose, the technical scheme of the utility model is: an automatic rotary material and empty box recycling system, the innovation point of which is that it comprises:

[0005] The fixed trolley is arranged on one side of the assembly production line, and the fixed trolley has two layers of shelves, and the upper layer of the fixed trolley is used to receive the material box containing material, and the lower layer is used to collect the empty box after the material is taken out,

[0006] The moving trolley is arranged on one side of the material rack, and is used to transport material and recycle empty box, the moving trolley is arranged opposite to the fixed trolley, the moving trolley has two layers of shelves, and the upper layer of the moving trolley is used to load the material box containing material, and the lower layer is used to recycle the empty box on the fixed trolley,

[0007] The empty box transfer shelf is arranged outside the fixed trolley, the empty box transfer shelf is provided with a rotating rack connected with it by hinge connection, the upper shelf of the fixed trolley comprises a movable rack and a fixed rack in the same plane, one end of the movable rack is rotatably connected with the vehicle body of the fixed trolley, the rotating rack and the movable rack are connected by a linkage rod assembly, the lower part of the empty box transfer shelf is provided with a pedal, and the pedal is connected with the rotating rack by a pull rope,

[0008] The mobile trolley is connected with the fixed trolley after moving, the material box on the upper layer shelf of the mobile trolley slides to the upper layer shelf of the fixed trolley, the turnover of the material is completed, the empty box after taking out the material moves to the rotating table of the empty box turnover shelf, the pedal is stepped on, the rotating table is turned down, and the other end of the movable shelf is synchronously driven to turn up through the connecting rod assembly, at this time, the rotating table is connected with the lower layer shelf of the fixed trolley and is in the same plane, and the empty box on the rotating table slides along the lower layer shelf of the fixed trolley and falls to the lower layer shelf of the mobile trolley, and the turnover of the empty box is completed.

[0009] In the above technical solution, the upper layer shelf end of the fixed trolley is provided with a fixed trolley push rod, the lower layer shelf end is provided with an empty box stop rod, the upper layer shelf end of the mobile trolley is provided with a material box stop rod, and the lower layer shelf end is provided with an empty box push rod, after the mobile trolley is connected with the fixed trolley, the fixed trolley push rod of the fixed trolley drives the material box stop rod on the mobile trolley to rotate, the stop of the material box on the upper layer shelf of the mobile trolley is released, the material box slides to the fixed trolley, and the empty box push rod on the mobile trolley drives the empty box stop rod on the fixed trolley to rotate, the empty box on the lower layer shelf of the fixed trolley is released, and the empty box slides to the mobile trolley.

[0010] In the above technical solution, the upper and lower layer shelves of the fixed trolley and the upper and lower layer shelves of the mobile trolley are each provided with a first roller set facilitating the sliding of the material box or the empty box, and the rotating table is provided with a second roller set facilitating the sliding of the empty box.

[0011] In the above technical solution, the upper and lower layer shelves of the fixed trolley and the upper and lower layer shelves of the mobile trolley are each provided with a first roller set facilitating the sliding of the material box or the empty box, and the rotating table is provided with a second roller set facilitating the sliding of the empty box.

[0012] In the above technical solution, a guide rail arranged on the ground is further included, and the mobile trolley is in sliding cooperation with the guide rail.

[0013] In the above technical solution, the upper and lower layer shelves of the fixed trolley and the upper and lower layer shelves of the mobile trolley each form an inclined angle with the horizontal direction, so that the layer shelves of each layer are in an inclined state, after the mobile trolley is connected with the fixed trolley, the upper layer shelf of the fixed trolley and the upper layer shelf of the mobile trolley are connected and form an inclined slide way in the same plane and used for realizing the automatic sliding of the material box, and the lower layer shelf of the fixed trolley and the lower layer shelf of the mobile trolley are connected and form an inclined slide way in the same plane and used for realizing the automatic sliding of the empty box.

[0014] In the above technical scheme, the mobile trolley is provided with a trolley control assembly, the trolley control assembly comprises a controller, a power supply and a remote controller, and a driving motor for driving the wheels to travel, the power supply provides power for the driving motor and the controller, the power output shaft of the driving motor is in transmission connection with the wheel shaft of the mobile trolley, and the driving motor is electrically connected with the controller, and the remote controller is in wireless communication connection with the controller.

[0015] The automatic rotary material and empty box recycling system has the following positive effects: the automatic rotary material and empty box recycling system comprises:

[0016] The fixed trolley is arranged on one side of the assembly production line, the fixed trolley has two layers of shelves, the upper layer of the fixed trolley is used for receiving the material box containing materials, and the lower layer is used for collecting the empty box after the materials are taken out,

[0017] The mobile trolley is arranged on one side of the material shelf and is used for transporting materials and recycling empty boxes, the mobile trolley is arranged opposite to the fixed trolley, the mobile trolley has two layers of shelves, the upper layer of the mobile trolley is used for loading the material box containing materials, and the lower layer is used for recycling the empty box on the fixed trolley,

[0018] The empty box rotary shelf is arranged on the outer side of the fixed trolley, the empty box rotary shelf is provided with a rotary shelf connected with the empty box rotary shelf through a hinge, the upper layer of the fixed trolley comprises a movable shelf and a fixed shelf in the same plane, one end of the movable shelf is rotatably connected with the vehicle body of the fixed trolley, the rotary shelf and the movable shelf are connected through a linkage rod assembly, the lower part of the empty box rotary shelf is provided with a pedal, and the pedal is connected with the rotary shelf through a pull rope,

[0019] The material box containing materials is placed on the upper layer of the mobile trolley in advance, then the mobile trolley is moved to be connected with the fixed trolley, the material box on the upper layer of the mobile trolley falls onto the upper layer of the fixed trolley, and the turnover of the materials is completed,

[0020] After the materials are taken out, the empty box is moved to the rotary shelf of the empty box rotary shelf, the pedal is stepped on, the rotary shelf is flipped downward, and the other end of the movable shelf is flipped upward synchronously through the linkage rod assembly, so that the empty box on the rotary shelf slides along the lower layer of the fixed trolley and falls onto the lower layer of the mobile trolley, and the recycling of the empty box is completed.

[0021] The automatic rotary material and empty box recycling system replaces the manual material transfer mode in the prior art, realizes the automatic turnover of the materials and the empty boxes through the back-and-forth transfer of the mobile trolley, is convenient to use, saves time and labor, reduces the time for personnel material transportation, can automatically rotate and transport, replenish materials and recycle empty boxes, improves the material transfer efficiency, meets the generation demand, and is easy to popularize. Attached Figure Description

[0022] Figure 1 This is a structural schematic diagram of one specific embodiment of the present invention;

[0023] Figure 2 This is a schematic diagram of the docking state of this utility model;

[0024] Figure 3 This is a schematic diagram of the empty box transfer rack of this utility model after the rotating platform has been flipped over;

[0025] Figure 4 yes Figure 3 A diagram showing the state of having empty boxes;

[0026] Figure 5 yes Figure 2 A schematic diagram illustrating the state during material rotation and empty container recycling. Detailed Implementation

[0027] The present invention will be further described below with reference to the accompanying drawings and the given embodiments, but it is not limited thereto.

[0028] like Figure 1 , 2 As shown in Figures 3, 4, and 5, an automatic rotary material and empty container recycling system includes:

[0029] A fixed trolley 1 is located on one side of the assembly line. The fixed trolley 1 has upper and lower shelves. The upper shelf is used to receive material boxes containing materials, and the lower shelf is used to collect empty boxes after materials have been removed.

[0030] A mobile trolley 2 is positioned on one side of the material rack and is used to transport materials and collect empty boxes. The mobile trolley 2 is arranged opposite to the fixed trolley 1. The mobile trolley 2 has upper and lower shelves; the upper shelf is used to load material boxes containing materials, and the lower shelf is used to collect empty boxes from the fixed trolley 1.

[0031] An empty container transfer rack 3 is located outside the fixed trolley 1. The empty container transfer rack 3 has a rotating platform 31 hinged to it. The upper shelf of the fixed trolley 1 includes a movable platform 13 and a fixed platform 14 on the same plane. One end of the movable platform 13 is rotatably connected to the body of the fixed trolley 1. The rotating platform 31 and the movable platform 13 are connected by a linkage assembly. The lower part of the empty container transfer rack 3 has a pedal 32, and the pedal 32 is connected to the rotating platform 31 by a pull rope 33.

[0032] The mobile trolley 2 is moved to be connected with the fixed trolley 1, the material box on the upper layer shelf of the mobile trolley 2 slides to the upper layer shelf of the fixed trolley 1, the turnover of material is completed, the empty box after taking out the material is moved to the rotating rack 31 of the empty box turnover shelf 3, the pedal 32 is stepped, the rotating rack 31 is turned down, and the other end of the movable rack 13 is synchronously driven to turn up through the connecting rod assembly 10, at this time, the rotating rack 31 is connected with the lower layer shelf of the fixed trolley 1 and is in the same plane, and the empty box on the rotating rack 31 slides along the lower layer shelf of the fixed trolley 1 and falls on the lower layer shelf of the mobile trolley 2, and the recovery of the empty box is completed.

[0033] Further, as shown in Figure 1 、 2 In order to prevent the material box or the empty box from sliding off the trolley, the upper layer shelf end of the fixed trolley 1 is provided with a fixed trolley push rod 11, the lower layer shelf end is provided with an empty box blocking rod 12, the upper layer shelf end of the mobile trolley 2 is provided with a material box blocking rod 21, and the lower layer shelf end is provided with an empty box push rod 22, after the mobile trolley 2 is connected with the fixed trolley 1, the fixed trolley push rod 11 of the fixed trolley 1 drives the material box blocking rod 21 on the mobile trolley 2 to rotate, the stop of the material box on the upper layer shelf of the mobile trolley 2 is released, the material box slides to the fixed trolley 1, the empty box push rod 22 on the mobile trolley 2 drives the empty box blocking rod 12 on the fixed trolley 1 to rotate, the empty box on the lower layer shelf of the fixed trolley 1 is released, and the empty box slides to the mobile trolley 2. The empty box turnover shelf 3 is provided with a fixed blocking rod 32 for blocking the empty box, and the end of the lower layer shelf of the mobile trolley 2 close to the material shelf is also provided with a fixed blocking rod for blocking the empty box. After the mobile trolley 2 is separated from the fixed trolley 1, the empty box blocking rod 12 and the material box blocking rod 21 are automatically reset and are in a vertical state, which can effectively block the material box or the empty box again.

[0034] Of course, it is not limited to this structure, and a cylinder can also be arranged at the end of each layer shelf of the trolley, and a blocking plate is arranged on the top rod of the cylinder, and the blocking of the material box or the empty box is realized by the top rod of the cylinder. The utility model preferentially selects the cooperation structure mode of the blocking rod and the push rod which has higher cost performance and is more convenient to control.

[0035] Further, as shown in Figure 1 、 2 , 3, 4, 5, in order to facilitate the smooth sliding of the material box or the empty box on the shelf, the upper and lower layer shelves of the fixed trolley 1 and the upper and lower layer shelves of the mobile trolley 2 are all provided with a first roller group 41 for facilitating the sliding of the material box or the empty box, and the rotating rack 31 is provided with a second roller group 42 for facilitating the sliding of the empty box. Of course, a conveying track can also be arranged on the shelf or the rotating rack to convey the material box or the empty box.

[0036] Further, as shown in Figure 1 , 2 , 3, 4, 5, in order to prevent the material box or empty box from deviating during sliding on the shelf, the upper and lower two layers of shelves of the fixed trolley 1 and the upper and lower two layers of shelves of the moving trolley 2 are respectively provided with a guide roller set 5 which plays a guiding role on the material box or empty box.

[0037] Further, as shown in Figure 1 , 2 , 5, in order to ensure that the moving trolley and the fixed trolley are precisely docked and do not deviate, the utility model further comprises a guide rail 6 arranged on the ground, and the moving trolley 2 is in sliding fit with the guide rail 6.

[0038] Further, as shown in Figure 2 , 5 , in order to realize the automatic rotation of the material box and the empty box on the corresponding shelves of the fixed trolley and the moving trolley, the use of a slope realizes automatic sliding and rotation without power driving, the upper and lower two layers of shelves of the fixed trolley 1 and the moving trolley 2 are all arranged to form an inclined angle with the horizontal direction, so that the shelves of each layer are in an inclined state, after the moving trolley 2 is docked with the fixed trolley 1, the upper shelves of the fixed trolley 1 and the moving trolley 2 are docked and form an inclined slide in the same plane and used for realizing the automatic sliding of the material box, and the lower shelves of the fixed trolley 1 and the moving trolley 2 are docked and form an inclined slide in the same plane and used for realizing the automatic sliding of the empty box.

[0039] Further, as shown in Figure 1 , 2 , 5, in order to wirelessly remotely control the moving trolley to move forward, backward and stop, the moving trolley 2 is provided with a trolley control assembly, the trolley control assembly comprises a controller 8, a power supply 9 and a remote controller (not shown in the figure), and a driving motor 7 for driving the wheels to run, the power supply 9 provides power supply for the driving motor 7 and the controller 8, the power output shaft of the driving motor 7 is in transmission connection with the wheel rotating shaft of the moving trolley 2, the driving motor 7 is electrically connected with the controller 8, and the remote controller is wirelessly connected with the controller 8. The trolley control assembly of the utility model is a commercially available product, and the moving trolley 2 is controlled to move forward, backward and stop through the remote controller.

[0040] Further, as shown in Figure 1 , 2, 3, 4, 5, the linkage rod assembly 10 includes multiple linkage group 101 and counterweight 102, the multiple linkage group 101 includes first connecting rod, second connecting rod and linkage crossbar, the both ends of the linkage crossbar are respectively hinged with first connecting rod and second connecting rod, the rotating rack 31 is connected with one end of the first connecting rod in the multiple linkage group 101, the movable rack 13 is hinged with the second connecting rod in the multiple linkage group 101, the end of the linkage crossbar of the multiple linkage group 101 is equipped with the counterweight 102, the pedal 32 is stepped on, the rotating rack 31 is overturned downwards, the first connecting rod, the second connecting rod and the linkage crossbar of the multiple linkage group 101 are linked, the other end of the movable rack 13 is synchronously driven to overturn upwards, the pedal 32 is released, the counterweight 102 applies downward force to the linkage crossbar, the second connecting rod and the movable rack 13 are moved downwards, at the same time, the first connecting rod is upwards, the rotating rack 31 and the movable rack 13 are restored to original state.

[0041] As Figure 5 shown, the utility model uses process:

[0042] ① the material box loaded with material is stacked on the upper layer of the movable trolley 2 in sequence, the material box blocking lever 21 of the movable trolley 2 prevents the material box from sliding along the inclined surface of the upper layer of the movable trolley 2, and effectively blocks the material box,

[0043] ② the movable trolley 2 is controlled to move along the guide rail 6 towards the direction of the fixed trolley 1 by a remote controller,

[0044] ③ after the movable trolley 2 is docked with the fixed trolley 1, the fixed trolley push rod 11 of the fixed trolley 1 pushes the material box blocking lever 21 on the movable trolley 2 to rotate, removes the stop of the material box on the upper layer of the movable trolley 2, constructs the inclined slide way in the same plane and used for realizing automatic sliding of the material box, and makes the material box automatically slide along the roller group 4 to the fixed trolley 1, simultaneously, the empty box push rod 22 on the movable trolley 2 pushes the empty box blocking lever 12 on the fixed trolley 1 to rotate, constructs the inclined slide way in the same plane and used for realizing automatic sliding of the empty box, and facilitates subsequent recycling of the empty box,

[0045] ④ when the upper layer material of the fixed trolley 1 is used up, the empty box is moved to the rotating rack 31 of the empty box rotating layer 3, the pedal 32 is stepped on, the rotating rack 31 is overturned downwards, simultaneously, the other end of the movable rack 13 is synchronously driven to overturn upwards by the linkage rod assembly, the empty box on the rotating rack 31 slides along the inclined slide way for automatic sliding of the empty box, slides from the lower layer of the fixed trolley 1 to the lower layer of the movable trolley 2, and completes recycling of the empty box, the pedal 32 is released, under the action of the counterweight 102 of the linkage rod assembly 10, the rotating rack 31 and the movable rack 13 are restored to original state under the linkage of the multiple linkage 101.

[0046] ⑤When all the materials on the mobile trolley 2 are completed, all the empty boxes on the fixed trolley 1 are recycled, and the mobile trolley 2 is controlled again by the remote controller to move along the guide rail 6 in the opposite direction of the fixed trolley 1, at the moment of separation, the empty box blocking rod 12 and the material box blocking rod 21 are automatically reset to a vertical state, which can effectively block the empty boxes and implement the next material transfer.

[0047] The utility model replaces the manual material transfer mode in the prior art, realizes the automatic circulation of materials and empty boxes through the back-and-forth transfer of the mobile trolley, that is, the utility model is not only convenient, time-saving and labor-saving, reduces the time of personnel material transportation, but also can automatically rotate and transport, supplement materials and recycle empty boxes, improves the material transfer efficiency, meets the generation demand and is easy to popularize.

[0048] Based on the above ideal embodiments of the utility model, through the above description, relevant staff can make various changes and modifications without deviating from the technical idea of the utility model. The technical scope of the utility model is not limited to the content in the specification, and the technical scope must be determined according to the scope of claims.

Claims

1. An automatic rotary material and empty container recovery system characterized by: It includes: The fixed trolley (1) is arranged on one side of the assembly production line, and the fixed trolley (1) has upper and lower shelves. The upper layer of the fixed trolley (1) is used to receive the material box loaded with materials, and the lower layer is used to collect the empty box after the materials are taken out, The moving trolley (2) is arranged on one side of the material rack and is used to transport materials and recycle empty boxes. The moving trolley (2) is arranged opposite to the fixed trolley (1). The moving trolley (2) has upper and lower shelves. The upper layer of the moving trolley (2) is used to load the material box loaded with materials, and the lower layer is used to recycle the empty box on the fixed trolley (1), The empty box transfer shelf (3) is arranged outside the fixed trolley (1). The empty box transfer shelf (3) is provided with a rotating shelf (31) connected with it. The upper shelf of the fixed trolley (1) includes a movable shelf (13) and a fixed shelf (14) in the same plane. One end of the movable shelf (13) is rotatably connected with the body of the fixed trolley (1). The rotating shelf (31) and the movable shelf (13) are connected through a linkage rod assembly (10). The lower part of the empty box transfer shelf (3) is provided with a pedal (32), and the pedal (32) is connected with the rotating shelf (31) through a pull rope (33), After the moving trolley (2) moves and is connected with the fixed trolley (1), the material box on the upper shelf of the moving trolley (2) slides onto the upper shelf of the fixed trolley (1), completing the turnover of the materials. The empty box after the materials are taken out moves to the rotating shelf (31) of the empty box transfer shelf (3). The pedal (32) is stepped on. The rotating shelf (31) is flipped downward, and at the same time, the other end of the movable shelf (13) is flipped upward synchronously through the linkage rod assembly (10). At this time, the rotating shelf (31) is connected with the lower shelf of the fixed trolley (1) and is in the same plane, and at the same time, the empty box on the rotating shelf (31) slides along the lower shelf of the fixed trolley (1) until it falls onto the lower shelf of the moving trolley (2), completing the recycling of the empty box.

2. The automatic rotary material and empty container recovery system according to claim 1, characterized in that: The end of the upper shelf of the fixed trolley (1) is provided with a fixed trolley push rod (11), and the end of the lower shelf is provided with an empty box stop rod (12). The end of the upper shelf of the moving trolley (2) is provided with a material box stop rod (21), and the end of the lower shelf is provided with an empty box push rod (22). After the moving trolley (2) is connected with the fixed trolley (1), the fixed trolley push rod (11) of the fixed trolley (1) pushes the material box stop rod (21) on the moving trolley (2) to rotate, releases the stop of the material box on the upper shelf of the moving trolley (2), and makes the material box slide onto the fixed trolley (1). The empty box push rod (22) on the moving trolley (2) pushes the empty box stop rod (12) on the fixed trolley (1) to rotate, releases the stop of the empty box on the lower shelf of the fixed trolley (1), and makes the empty box slide onto the moving trolley (2).

3. The automatic rotary material and empty container recovery system as claimed in claim 1, characterized in that: The upper and lower shelves of the fixed trolley (1) and the upper and lower shelves of the moving trolley (2) are provided with first roller groups (41) for facilitating the sliding of the material boxes or empty boxes.

4. The automatic rotary material and empty container recovery system according to claim 1 or 3, characterized in that: The upper and lower shelves of the fixed trolley (1) and the upper and lower shelves of the moving trolley (2) are respectively provided with guide roller groups (5) for guiding the material boxes or empty boxes.

5. The automatic rotary material and empty container recovery system as claimed in claim 1, wherein: The moving trolley (2) is in sliding cooperation with the guide rail (6) on the ground.

6. The automatic rotary material and empty container recovery system of claim 1, wherein: The upper and lower shelves of the fixed trolley (1) and the upper and lower shelves of the moving trolley (2) form an inclined angle with the horizontal direction, so that each layer of the shelves is inclined, and after the moving trolley (2) is connected with the fixed trolley (1), the upper shelves of the fixed trolley (1) and the moving trolley (2) are connected and form an inclined slide way in the same plane for realizing the automatic sliding of the material boxes, and the lower shelves of the fixed trolley (1) and the moving trolley (2) are connected and form an inclined slide way in the same plane for realizing the automatic sliding of the empty boxes.

7. The automatic rotary material and empty container recovery system of claim 1, wherein: The moving trolley (2) is provided with a trolley control assembly, which includes a controller (8), a power supply (9) and a remote controller, and a driving motor (7) for driving the wheels to run, the power supply (9) provides power for the driving motor (7) and the controller (8), the power output shaft of the driving motor (7) is in transmission connection with the wheel shaft of the moving trolley (2), and the driving motor (7) is in electrical connection with the controller (8), and the remote controller is in wireless communication connection with the controller (8).

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