Bidirectional stacking machine
By using the pushing and lifting mechanism of the bidirectional stacking palletizer, the problems of low stacking efficiency and difficulty in stacking after cleaning of plastic frames are solved, achieving efficient and safe frame stacking and post-cleaning processing.
Patent Information
- Application Number
- CN202423192570.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-23
AI Technical Summary
In existing technologies, the stacking efficiency of plastic frames is low, the labor intensity is high, there are safety hazards, and the frames are slippery after cleaning, making them difficult to stack, which increases labor costs and expenses.
The bidirectional stacking palletizer includes a bidirectional pushing mechanism, a conveying mechanism, a chain lifting mechanism, and a gantry stacking frame. The bidirectional pushing of the frame and the chain lifting are achieved through pushing hydraulic cylinders or air cylinders. Combined with a buffer frame, the stacking process is uninterrupted.
It improves stacking efficiency, reduces labor requirements, simplifies the stacking process of cleaned frames, avoids safety hazards of high-altitude operations, and enables continuous operation.
Smart Images

Figure CN223560770U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a stacking machine, especially a bidirectional stacking and stacking machine. BACKGROUND
[0002] Plastic frame bodies are usually formed by hot plastic extrusion, and are generally used for transporting vegetables, poultry, fruits, canned food and other food because of their large volume and low cost; in order to facilitate storage or transportation, most manufacturers currently stack plastic frame bodies in a stacking manner, and then store or transport the stacked frame bodies as a whole.
[0003] Most manufacturers currently stack plastic frame bodies in a manual stacking manner, which requires manual repeated lifting of the plastic frame bodies for stacking; since the plastic frame bodies are generally large in volume and heavy, manual stacking is labor-consuming and low in efficiency; the higher the plastic frame bodies are stacked, the higher the workers need to lift the plastic frame bodies, and the more labor they need; moreover, the maximum height of manual stacking is related to the maximum height of the plastic frame bodies that the workers can lift, and if the height of the stacking is too high, a staircase or other height-increasing tool needs to be used for assistance, and the workers also have a safety risk when carrying heavy objects at a high altitude.
[0004] In addition, plastic frame bodies are usually cleaned after transporting goods for repeated use; since the frame bodies are stacked during transportation, in order to ensure the cleaning method and enable each frame body to be cleaned well, the plastic frame bodies need to be first unpacked, cleaned individually, and then stacked after cleaning; the completely cleaned plastic frame bodies are wet and slippery, and manual stacking is more troublesome; some factories also set up cleaning lines at a high altitude in order to save floor space, and the plastic frame bodies cleaned at a high altitude need to be transported to the ground for stacking, which increases labor and cost. SUMMARY
[0005] The utility model provides a bidirectional stacking and stacking machine according to the deficiencies of the prior art, which can be used for automatically stacking plastic frame bodies or some box structures, improves stacking efficiency, and reduces labor.
[0006] In order to achieve the above technical purpose, the utility model provides a kind of bidirectional stacking stacker, the stacker includes bidirectional pushing mechanism, conveying mechanism, chain lifting mechanism and two groups of door type stacking frames symmetrically arranged in the two sides of bidirectional pushing mechanism, the conveying mechanism is located in the hollow area bottom of two groups of door type stacking frames, the bidirectional pushing mechanism is erected in the top of two groups of door type stacking frames, and push platform is equipped below bidirectional pushing mechanism, the push platform is erected between two groups of door type stacking frames, and two ends are communicated with the hollow area of two groups of door type stacking frames respectively;The chain lifting mechanism is equipped with two groups, and load carrier is installed on each group of chain lifting mechanism, and two groups of chain lifting mechanism are installed on two groups of door type stacking frames respectively, and the load carrier horizontally extends into the hollow area of corresponding door type stacking frame;The highest end of each group of chain lifting mechanism is matched with the height of push platform, and the lowest end is matched with the height of conveying mechanism.
[0007] The utility model more preferably technical scheme: the bidirectional pushing mechanism includes push frame and push cylinder or cylinder, the push frame fixedly connected between the top of two groups of door type stacking frames, push cylinder cylinder is installed in the side of push frame, and push cylinder or cylinder push direction is identical with the conveying direction of conveying mechanism;The piston rod of push cylinder or cylinder horizontally extends into push frame, and push plate is equipped in the end of piston rod, and push plate vertically extends above push platform, and slide bar is equipped on push frame, and push plate is slidably connected with slide bar by sliding block.
[0008] The utility model more preferably technical scheme: buffer frame is further equipped on each group of door type stacking frame upper portion, and buffer frame is arranged at the position of equal height with push platform on the upper portion of hollow area of door type stacking frame.
[0009] The utility model more preferably technical scheme: the chain lifting mechanism includes two groups of lifting chains symmetrically arranged on door type stacking frame, and each group of lifting chain includes motor, upper rotary rod, lower rotary rod and two chains, the upper rotary rod is rotatably installed at the position of equal to or higher than push platform, and the lower rotary rod is rotatably installed at the position of equal to or lower than conveying mechanism, the motor is installed at the end of one of rotary rod, and is fixed on door type stacking frame;Load carrier is equipped on each group of lifting chain, and load carrier on two groups of lifting chains is symmetrically arranged on chain.
[0010] The utility model more preferably technical scheme: the push platform is the support platform that a plurality of parallel arrangements of roller shafts are composed, and the rotation direction of roller shaft of push platform is perpendicular to the push direction of bidirectional pushing mechanism.
[0011] The utility model more preferably technical scheme: the conveying mechanism is chain conveying mechanism or belt conveying mechanism.
[0012] The utility model discloses a better technical scheme: the moving stroke of push oil cylinder or cylinder is matched with the distance between two groups of door type stacking frames, and a limiting hole matched with the end of piston rod is arranged on the installation end of push oil cylinder or cylinder away from the push frame, two slide rods are arranged on the both sides of the piston moving path of push oil cylinder or cylinder in parallel and symmetry, and the push plate is provided with two.
[0013] The utility model discloses a better technical scheme: the buffer frame on every group of door type stacking frames includes two groups of buffer support, and every group of buffer support includes control cylinder, hinge rod and buffer plate, and the control cylinder is fixed vertically on the door type stacking frame, and one end of hinge rod is rotatably connected with the piston end of control cylinder, and the other end is rotatably connected with buffer plate, and the connecting pivot of hinge rod and buffer plate is fixed on the door type stacking frame through support frame, and the buffer plate extends to the hollow region of door type stacking frame horizontally, and is matched with the height of push platform.
[0014] The utility model discloses a better technical scheme: the carrier is L type support plate, and two carriers are arranged on every group of lifting chains, and the distance between two carriers is matched with the stacking height of the hollow region of door type stacking frame, and the vertical plate of every L type support frame is fixed on two chains of a group of lifting chains.
[0015] The utility model discloses a better technical scheme: the carrier is L type support plate, and two carriers are arranged on every group of lifting chains, and the distance between two carriers is matched with the stacking height of the hollow region of door type stacking frame, and the vertical plate of every L type support frame is fixed on two chains of a group of lifting chains.
[0016] (1) the stacking device of the utility model includes bidirectional push cylinder, can realize the purpose of the simultaneous stacking of frame body or box on both sides through bidirectional push, realizes the uninterrupted stacking process, and improves the stacking efficiency.
[0017] (2) the utility model sets up support frame and chain lifting mechanism, sets up carrier on chain lifting mechanism, and sets up bidirectional push cylinder on the top of support frame, can realize the process of the stacking of frame body or box from top, is convenient and high-altitude cleaning device cooperation uses, avoids the process that the frame is transported to the ground to stack after washing, can directly lower the frame body and box that stack to the bottom of support frame through chain lifting mechanism in the stacking process, and the whole is transported through the conveying mechanism, and the whole stacking process only needs one worker to assist to complete on one side, greatly reduces the labor, and improves the stacking efficiency.
[0018] (3) the chain lifting mechanism of the utility model is equipped with two groups of carriers, can continuously carry out the second group of stacking after one group of stacking is completed, realizes the purpose of continuous operation.
[0019] The drawings show.
[0020] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;
[0021] Figure 2 It is the front schematic diagram of the utility model;
[0022] Figure 3 This is a top view of the present invention;
[0023] Figure 4 This is a side view of the present invention;
[0024] Figure 5 yes Figure 4 Enlarged diagram of section A in the middle;
[0025] Figure 6 This is a schematic diagram of the bidirectional pushing mechanism in this utility model;
[0026] Figure 7 This is a front view of the bidirectional pushing mechanism in this utility model;
[0027] Figure 8 This is a schematic diagram of the slider movement state of the bidirectional pushing mechanism in this utility model.
[0028] In the diagram: 300—bidirectional pushing mechanism, 3001—pushing frame, 3002—pushing hydraulic cylinder or pneumatic cylinder, 3003—pushing plate, 3004—sliding rod, 3005—sliding block, 3006—limiting hole, 3007—piston rod; 301—conveying mechanism; 302—gantry stacking rack, 303—chain lifting mechanism, 3031—motor, 3032—upper rotating rod, 3033—lower rotating rod, 3034—chain, 304—pushing platform; 305—carrying rack; 306—buffer rack, 3061—control cylinder, 3062—hinge rod, 3063—buffer plate. Detailed Implementation
[0029] The present invention will be further described below with reference to the accompanying drawings and embodiments. Figures 1 to 8 All accompanying drawings are simplified versions of embodiments and are intended solely for the purpose of clearly and concisely illustrating the embodiments of this utility model. The technical solutions shown in the drawings below are specific solutions of embodiments of this utility model and are not intended to limit the scope of the claimed utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.
[0030] In the description of this utility model, it should be understood that the terms "upper," "lower," "inner," "outer," "left," and "right," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0031] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, terms such as "set" and "connection" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0032] An embodiment provides a bidirectional stacking palletizer, such as Figures 1 to 4 As shown, the palletizer includes a bidirectional pushing mechanism 300, a conveying mechanism 301, a chain lifting mechanism 303, and two sets of gantry-type stacking frames 302 symmetrically arranged on both sides of the bidirectional pushing mechanism. The gantry-type stacking frames 302 are frame structures welded from square steel, serving as the main support frame. The hollow area of the gantry-type stacking frames 302 forms a stacking space, which can be used for stacking plastic frames or boxes. To ensure the integrated design of the device, the two sets of gantry-type stacking frames 302 can be welded together using square steel. The conveying mechanism... 301 is an existing conventional conveyor, which can be a chain conveyor or a belt conveyor. The frame of the conveyor 301 is also welded from square metal steel and can be welded to the two sets of gantry stacking racks 302 as one unit. The conveyor is controlled by a motor. The conveyor 301 is located at the bottom of the hollow area of the two sets of gantry stacking racks 302. The conveying direction of the conveyor 301 is consistent with the pushing direction of the bidirectional pushing mechanism 300. The conveyor 301 is used to transport the stacked whole frame or box to the next process.
[0033] An embodiment provides a bidirectional stacking palletizer, such as Figures 1 to 4As shown, the bidirectional pushing mechanism 300 is arranged on the top of the two groups of door type stacking racks 302, and a pushing platform 304 is arranged below the bidirectional pushing mechanism 300, the pushing platform 304 is arranged between the two groups of door type stacking racks 302 and communicates with the hollow regions of the two groups of door type stacking racks 302 at both ends; the function of the bidirectional pushing mechanism 300 is to push the frame or box on the pushing platform 304 into the hollow stacking region of the door type stacking rack 302 on both sides. The chain lifting mechanism 303 is provided with two groups, each group of chain lifting mechanism 303 is provided with a carrier 305, and the two groups of chain lifting mechanism 303 are respectively arranged on the two groups of door type stacking racks 302, and the carrier 305 horizontally extends into the hollow region of the corresponding door type stacking rack 302; the highest end of each group of chain lifting mechanism 303 matches the height of the pushing platform 304, and the lowest end matches the height of the conveying mechanism 301. The pushing platform 304 is a supporting platform composed of a plurality of parallel arranged roller shafts, and the rotating direction of the roller shaft of the pushing platform 304 is perpendicular to the pushing direction of the bidirectional pushing mechanism 300, the pushing platform 304 can be connected with the external frame or box conveying mechanism, and is used for receiving the frame or box conveyed from the outside, and then pushing the frame or box into the door type stacking rack 302 on both sides through the bidirectional pushing mechanism 300, the frame in the door type stacking rack 302 is supported by the carrier 305 on the chain lifting mechanism 303, and is lowered to the position of the conveying mechanism 301 in the stacking process through the chain lifting mechanism 303, and is conveyed away through the conveying mechanism 301.
[0034] As Figures 6 to 8As shown, the bidirectional pushing mechanism 300 in the embodiment includes a pushing frame 3001 and a pushing hydraulic cylinder or air cylinder 3002. The pushing hydraulic cylinder or air cylinder 3002 can also be replaced by an electric cylinder or a motor, as long as it can realize the pushing function. The pusher frame 3001 is fixedly connected between the tops of the two sets of portal stacking racks 302. The pusher cylinder 3002 is installed on one side of the pusher frame 3001, and the pushing direction of the pusher cylinder 3002 is consistent with the conveying direction of the conveying mechanism 301. The piston rod 3007 of the pusher cylinder 3002 extends horizontally into the pusher frame 3001. A pusher plate 3003 is provided at the end of the piston rod 3007. The pusher plate 3003 extends vertically above the pusher platform 304. Two slide rods 3004 are correspondingly provided on the pusher frame 3001. The two slide rods 3004 are arranged parallel and symmetrically on both sides of the piston movement path of the pusher cylinder 3002. There are two pusher plates 3003. The two pusher plates 3003 are slidably connected to the slide rods 3004 through sliders 3005 respectively. The travel distance of the pushing cylinder or pneumatic cylinder 3002 is matched with the distance between the two sets of portal stacking racks 302. A limiting hole 3006 matching the end of the piston rod 3007 is provided at the mounting end of the pushing rack 3001 away from the pushing cylinder or pneumatic cylinder 3002. During the extension and retraction of the piston rod 3007 of the pushing cylinder or pneumatic cylinder 3002, the pushing plate 3003 will slide left and right along the slide rod 3004. When sliding to the left, it pushes the frame or box on the pushing platform 304 onto the load rack 305 in the hollow area of the left portal stacking rack 302; when sliding to the right, it pushes the frame or box on the pushing platform 304 onto the load rack 305 in the hollow area of the right portal stacking rack 302. The bidirectional pushing mechanism 300 can achieve uninterrupted left and right pushing, thus realizing an uninterrupted left and right stacking process.
[0035] The chain lifting mechanism 303 in the embodiment, such as Figures 1 to 4 As shown, the system includes two sets of lifting chains symmetrically arranged on a portal stacking rack 302. Each set of lifting chains includes a motor 3031, an upper rotating rod 3032, a lower rotating rod 3033, and two chains 3034. The upper rotating rod 3032 is rotatably mounted at a position equal to or higher than the pushing platform 304, and the lower rotating rod 3033 is rotatably mounted at a position equal to or lower than the conveying mechanism 301. The motor 3031 is mounted at the end of one of the rotating rods and fixed to the portal stacking rack 302. Each set of lifting chains is equipped with a carrying rack 305, and the carrying racks 305 on the two sets of lifting chains are symmetrically arranged on the chains 3034. The carrying rack 305 is an L-shaped support plate. Each set of lifting chains has two carrying racks 305, and the distance between the two carrying racks 305 matches the stacking height of the hollow area of the portal stacking rack 302. The vertical plate of each L-shaped support rack is fixed to the two chains 3034 of one set of lifting chains.
[0036] The two groups of lifting chains on each group of door-shaped stacking racks 302 can be used to support the frame or box entering the door-shaped stacking rack 302. The motor 3031 is a stepping motor, and the height of the chain 3034 moving under the control of the motor 3031 is matched with the height of a single frame or box to be stacked. When a frame or box enters on each side, the motor 3031 drives the chain 3034 and the carrier 305 to lower by the height of a frame or box, so that the next frame or box entering the door-shaped stacking rack 302 has enough height to be stacked. Two groups of carriers 305 are arranged on each side of the two chains 3034, which can realize continuous stacking work without interruption after a group of frames or boxes are stacked.
[0037] In order to ensure that each frame or box can stably fall into the carrier 305 when pushed into the door-shaped stacking rack 302, as shown in Figures 1 to 4 A buffer rack 306 is arranged on the upper part of each group of door-shaped stacking racks 302, and the buffer rack 306 is arranged at a position with the same height as the pushing platform 304 on the upper part of the hollow area of the door-shaped stacking rack 302. The buffer rack 306 on each group of door-shaped stacking racks 302 includes two groups of buffer supports, each group of buffer supports includes a control cylinder 3061, a hinge rod 3062 and a buffer plate 3063. The control cylinder 3061 is vertically fixed on the door-shaped stacking rack 302, one end of the hinge rod 3061 is rotationally connected with the piston end of the control cylinder 3061, and the other end is rotationally connected with the buffer plate 3063. The connection shaft of the hinge rod 3061 and the buffer plate 3063 is fixed on the door-shaped stacking rack 302 through a support frame. The buffer plate 3063 extends horizontally to the hollow area of the door-shaped stacking rack 302, and the height thereof is matched with the pushing platform 304. The frame or box entering the door-shaped stacking rack 302 first falls into the buffer plate 3063, and then under the action of the control cylinder 3061, the buffer plate 3063 is controlled to flip downward, so that the frame or box falls into the carrier 305 directly below the buffer plate 3063, thereby achieving the purpose of buffering.
[0038] The utility model discloses a whole process can only need a worker control, still can set up automatic control to whole device, through setting up sensor on push platform 304, buffer plate 3063 and load carrier 305, when inductive position, then, automatically control the next step is carried out.
[0039] The utility model discloses a whole process can only need a worker control, still can set up automatic control to whole device, through setting up sensor on push platform 304, buffer plate 3063 and load carrier 305, when inductive position, then, automatically control the next step is carried out.
[0040] The above-mentioned is only one embodiment of the utility model, and the description is more specific and detailed, but can not be understood as the limitation of the scope of the utility model. It should be pointed out that for ordinary skilled person in the art, on the premise of not departing from the utility model concept, can make a number of deformation and improvement, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model should be the appended claims.
Claims
1. A bi-directional stacker crane, characterized by: The palletizer comprises a bidirectional pushing mechanism (300), a conveying mechanism (301), a chain lifting mechanism (303), and two groups of door-shaped stacking frames (302) symmetrically arranged on both sides of the bidirectional pushing mechanism (300), the conveying mechanism (301) is located at the bottom of the hollow area of the two groups of door-shaped stacking frames (302), the bidirectional pushing mechanism (300) is arranged on the top of the two groups of door-shaped stacking frames (302), a pushing platform (304) is arranged below the bidirectional pushing mechanism (300), the pushing platform (304) is arranged between the two groups of door-shaped stacking frames (302) and communicates with the hollow areas of the two groups of door-shaped stacking frames (302) at both ends, the chain lifting mechanism (303) is provided in two groups, a carrying frame (305) is arranged on each group of chain lifting mechanisms (303), and the two groups of chain lifting mechanisms (303) are arranged on the two groups of door-shaped stacking frames (302), respectively, and the carrying frame (305) horizontally extends into the hollow area of the corresponding door-shaped stacking frame (302); the highest end of each group of chain lifting mechanisms (303) matches the height of the pushing platform (304), and the lowest end matches the height of the conveying mechanism (301).
2. A bidirectional stacker as claimed in claim 1, characterized in that: The bidirectional pushing mechanism (300) comprises a pushing frame (3001) and a pushing oil cylinder or gas cylinder (3002), the pushing frame (3001) is fixedly connected between the tops of the two groups of door-shaped stacking frames (302), the pushing oil cylinder or gas cylinder (3002) is installed on one side of the pushing frame (3001), and the pushing direction of the pushing oil cylinder or gas cylinder (3002) is consistent with the conveying direction of the conveying mechanism (301); the piston rod (3007) of the pushing oil cylinder or gas cylinder (3002) horizontally extends into the pushing frame (3001), a pushing plate (3003) is arranged at the end of the piston rod (3007), the pushing plate (3003) vertically extends above the pushing platform (304), a sliding rod (3004) is correspondingly arranged on the pushing frame (3001), and the pushing plate (3003) is slidably connected with the sliding rod (3004) through a sliding block (3005).
3. A bi-directional stacking crane according to claim 1 or 2, characterized in that: A buffer frame (306) is further arranged on each group of door-shaped stacking frames (302), and the buffer frame (306) is arranged at a position, which is equal in height to the pushing platform (304), on the upper portion of the hollow area of the door-shaped stacking frame (302).
4. A bi-directional stacking crane according to claim 1 or 2, characterized in that: The chain lifting mechanism (303) comprises two groups of lifting chains symmetrically arranged on the door-shaped stacking frame (302), each group of lifting chain comprises a motor (3031), an upper rotating rod (3032), a lower rotating rod (3033), and two chains (3034), the upper rotating rod (3032) is rotatably arranged at a position equal to or higher than the pushing platform (304), the lower rotating rod (3033) is rotatably arranged at a position equal to or lower than the conveying mechanism (301), the motor (3031) is arranged at the end of one of the rotating rods and is fixed on the door-shaped stacking frame (302), and a carrying frame (305) is arranged on each group of lifting chains, and the carrying frames (305) on the two groups of lifting chains are symmetrically arranged on the chains (3034).
5. A bi-directional stacking crane according to claim 1 or 2, characterized in that: The pushing platform (304) is a supporting platform composed of a plurality of parallel arranged roller shafts, and the rotating direction of the roller shafts of the pushing platform (304) is perpendicular to the pushing direction of the bidirectional pushing mechanism (300).
6. A bi-directional stacking crane according to claim 1 or 2, characterized in that: The conveying mechanism (301) is a chain conveying mechanism or a belt conveying mechanism.
7. A bi-directional stacker crane according to claim 2, characterized in that: The moving stroke of the pushing cylinder or the pushing air cylinder (3002) matches the distance between the two groups of door type stacking racks (302), and a limiting hole (3006) matched with the end of the piston rod (3007) is arranged on the pushing rack (3001) away from the mounting end of the pushing cylinder or the pushing air cylinder (3002); the slide rod (3004) is provided with two rods which are symmetrically arranged on the two sides of the piston moving path of the pushing cylinder or the pushing air cylinder (3002); and the pushing plate (3003) is provided with two plates.
8. A bi-directional stacking crane according to claim 3, characterized in that: The buffer rack (306) on each group of door type stacking racks (302) includes two groups of buffer supports, each group of buffer supports includes a control cylinder (3061), a hinge rod (3062) and a buffer plate (3063), the control cylinder (3061) is vertically fixed on the door type stacking rack (302), one end of the hinge rod (3062) is rotationally connected with the piston end of the control cylinder (3061), the other end is rotationally connected with the buffer plate (3063), and the connecting rotation shaft of the hinge rod (3062) and the buffer plate (3063) is fixed on the door type stacking rack (302) through a support frame, the buffer plate (3063) extends horizontally to the hollow area of the door type stacking rack (302), and the height thereof matches the pushing platform (304).
9. A bi-directional stacking crane according to claim 4, characterized in that: The object carrier (305) is an L-shaped supporting plate, two object carriers (305) are arranged on each group of lifting chains, the distance between the two object carriers (305) matches the stacking height of the hollow area of the door type stacking rack (302), and the vertical plate of each L-shaped support is fixed on the two chains (3034) of one group of lifting chains.