Full-automatic reel machine for LED (light-emitting diode) lamp strip

Abstract

The utility model relates to the technical field of lamp strip processing equipment, in particular to an LED lamp strip full-automatic reel machine which comprises a reel workbench and a reel, the top of the reel workbench is movably provided with a first movable table, one end of the first movable table is fixedly provided with a connecting frame, and the top of the connecting frame is fixedly connected with a second baffle; the feeding and discharging assembly is movably arranged on the top of the first movable table. The bearing frame moves downwards, a reel clamped by the electric clamping jaw and a reel on the material carrying frame are arranged on the top of the first baffle in parallel, then the movable frame drives the electric clamping jaw to move, and under the blocking effect of the second baffle, the reel can be separated from the electric clamping jaw, and the purpose of automatic discharging is achieved; according to the automatic feeding device, enough feeding space is reserved between the driving plate and the reel, the reel needing to be fed is placed in the material carrying frame, shutdown feeding is not needed, and therefore the purposes that automatic discharging is convenient, and shutdown feeding is not needed are achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of lamp strip processing equipment, in particular to LED lamp strip full -automatic reel machine. BACKGROUND

[0002] Compared with other types of LED lamps, LED soft lamp strip is widely used in the illumination of family's ceiling dark compartment, hotel landscape building contour, advertising light box and automobile decoration due to its simple manufacturing process, economical and practical price, strong plasticity and diversified types. The lamp body of LED soft lamp strip is manufactured by flexible circuit board and can be curled into any radian. Manufacturers generally produce one strip of ten to twenty meters, and one strip of five to ten meters is packaged by plastic reel.

[0003] The soft lamp strip reel machine provided in the announcement No. CN220886300U includes a case, a guide roller assembly, a double-sided adhesive tape placing roller piece, a lighting and winding mechanism, the case is fixedly connected with the double-sided adhesive tape placing roller piece, the case is fixedly connected with the mounting rack of the lighting and winding mechanism inside, the mounting rack is fixedly connected with the current collector ring and the hollow motor, the current collector ring is fixedly connected with the power supply wire harness, the current collector ring is fixedly connected with the lighting wire harness, the mounting rack is rotatably connected with the reel shaft, the reel shaft is provided with a wire channel inside, the reel shaft is provided with a wire hole in communication with the wire channel on the area outside the world, the end of the reel shaft is provided with a wire pressing assembly, the lighting wire harness passes through the hollow motor and is located in the wire channel, the end of the lighting wire harness located in the wire channel is fixedly connected with a pressing table, the hollow motor is power-connected with the reel shaft, and the case is further fixedly connected with the guide roller assembly. The utility model relates to the technical field of soft lamp strip winding device, which can speed up the production efficiency and perform quality inspection on the soft lamp strip during winding.

[0004] However, the above-mentioned technology still needs manual participation during unloading, and the loading needs to be stopped for loading, so that the winding efficiency is low. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing LED lamp strip full -automatic reel machine to solve the problems of still needing manual participation during unloading, and the loading needs to be stopped for loading, so that the winding efficiency is low.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: LED lamp strip full -automatic reel machine, including:

[0007] The top of the reel workbench is movably provided with a first movable table, one end of the first movable table is fixedly provided with a connecting frame, and the top of the connecting frame is fixedly connected with a second baffle;

[0008] The upper and lower feeding assembly is arranged on the top of the first movable table, and is used for automatically feeding the reel, the upper and lower feeding assembly comprises a bearing frame movably connected vertically on the top of the first movable table, a load frame is fixedly connected to the top of the bearing frame, and the reel is movably connected to the inner wall of the load frame, the load frame has an open bottom structure, and the cross section of the load frame has a reverse funnel structure, so that the reel is not easy to fall off the load frame, and a driving plate is movably arranged on the top of the bearing frame and moves along the length direction of the load frame, so that the driving plate drives the reel to move.

[0009] The winding driving assembly is movably arranged on the top of the connecting frame, and is used for driving the reel to rotate and winding the lamp strip, the winding driving assembly comprises a movable frame movably arranged on one end of the connecting frame and moving along the connecting frame, a second lead screw is threadedly connected to the middle part of the movable frame, and a motor clamp for clamping the reel is rotatably connected to the top of the second lead screw through a bearing, and the motor clamp is driven by a servo motor.

[0010] Preferably, a conveyor belt sliding table is fixedly arranged on the top of the bearing frame, and the driving plate is fixedly connected to the top of the sliding seat in the conveyor belt sliding table.

[0011] Preferably, a guide rod is fixedly connected to the bottom of the bearing frame, and the guide rod is movably inserted into the middle part of the first movable table, a first lead screw is fixedly connected to the middle part of the bottom of the bearing frame, the surface of the first lead screw is threadedly connected with a lead screw sleeve, the lead screw sleeve is rotatably connected to the middle part of the first movable table through a bearing, the surface of the lead screw sleeve is provided with teeth, and the lead screw sleeve is driven by a forward and reverse motor in cooperation with a transmission belt.

[0012] Preferably, a through groove is arranged at the bottom of each end of the load frame, and the size of the through groove is matched with the size of the driving plate, so that the driving plate moves into the load frame through the through groove and drives the reel to move, a first baffle is fixedly connected to one end of the load frame corresponding to the position of the winding driving assembly, a protection plate is arranged on the top of the load frame, and the surface of the protection plate is closely attached to the surface of the reel, so that the protection plate plays an auxiliary stabilizing role on the reel.

[0013] Preferably, the second baffle is located between the upper and lower feeding assembly and the winding driving assembly, the top of each of the first baffle and the second baffle is provided with a notch for the movement of the motor clamp, and the width of the notch is smaller than the diameter of the reel.

[0014] Preferably, a driving motor is fixedly connected to one end of the second lead screw, and the driving motor is fixedly connected to the top of the connecting frame, a sliding block is arranged on the bottom of the first movable table and the bottom of the movable frame, a guide sliding rail is slidably connected to the bottom of the sliding block, and the guide sliding rail is fixedly connected to the top of the first movable table.

[0015] Compared with the prior art, the utility model has the advantages of

[0016] 1, the utility model discloses a bearing frame moves down, so that the reel that is clamped by the electric clamp jaw is juxtaposed with the reel on the load frame and is on the top of the first baffle, after that, the movable frame drives the electric clamp jaw to move, under the blocking effect of the second baffle, the reel will be separated from the electric clamp jaw and realizes the purpose of automatic unloading, and when the reel needs to be loaded, enough loading space is left between the drive plate and the reel, and the reel that needs to be loaded is placed in the load frame, so that the reel is extruded the first baffle, and the reel at the abutment position of the first baffle is in the winding station, the second screw rod is driven to rotate by the driving motor at this time, and the second screw rod is screwed with the movable frame, and the electric clamp jaw is driven to the position of the reel by the movable frame, so that the electric clamp jaw moves to the load frame through the gap of the second baffle and the first baffle, and is located at the middle position of the reel that is arranged adjacent to the first baffle, the electric clamp jaw expands in the inner wall of the reel and clamps the reel at this time, and then the servo motor drives the electric clamp jaw to rotate, so that the electric clamp jaw drives the reel to work.

[0017] 2, the utility model discloses still through the transmission belt sliding platform drive plate and in the load frame of the through slot of load frame, so that the drive plate extrudes multiple reels, so that the reel extrudes the first baffle, and the reel at the abutment position of the first baffle is in the winding station, the second screw rod is driven to rotate by the driving motor at this time, and the second screw rod is screwed with the movable frame, and the electric clamp jaw is driven to the position of the reel by the movable frame, so that the electric clamp jaw moves to the load frame through the gap of the second baffle and the first baffle, and is located at the middle position of the reel that is arranged adjacent to the first baffle, the electric clamp jaw expands in the inner wall of the reel and clamps the reel at this time, and then the servo motor drives the electric clamp jaw to rotate, so that the electric clamp jaw drives the reel to work. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is whole structure schematic diagram of the utility model LED lamp area full -automatic reel machine;

[0019] Figure 2 It is upper and lower material loading subassembly structure schematic diagram of the utility model LED lamp area full -automatic reel machine;

[0020] Figure 3 It is upper and lower material loading subassembly structure explosion of the utility model LED lamp area full -automatic reel machine Figure 1 ;

[0021] Figure 4 It is upper and lower material loading subassembly structure explosion of the utility model LED lamp area full -automatic reel machine Figure 2 ;

[0022] Figure 5 It is winding drive subassembly structure schematic diagram of the utility model LED lamp area full -automatic reel machine.

[0023] In the drawing: 1, reel workbench;2, first movable table;

[0024] 301, bearing frame;302, load frame;303, first baffle;304, drive plate;305, transmission belt sliding platform;306, guide rod;307, first screw rod;308, screw rod sleeve;

[0025] 4. reel;

[0026] 5. connecting frame; 6. second baffle;

[0027] 701. movable frame; 702. second screw rod; 703. driving motor; 704. electric clamping jaw;

[0028] 8. guide slide rail. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0030] Please refer to Figures 1-5 The present application provides a technical solution: a full-automatic reel machine for LED lamp strips, comprising:

[0031] A reel workbench 1 and a reel 4, the top of the reel workbench 1 movably provided with a first movable table 2, one end of the first movable table 2 fixedly provided with a connecting frame 5, and the top of the connecting frame 5 fixedly installed with a second baffle 6;

[0032] An upper and lower feeding assembly movably arranged on the top of the first movable table 2, and the upper and lower feeding assembly is used for automatically feeding the reel 4, the upper and lower feeding assembly comprising a bearing frame 301 vertically movably connected to the top of the first movable table 2, the top of the bearing frame 301 fixedly installed with a loading frame 302, and the reel 4 movably connected to the inner wall of the loading frame 302, the loading frame 302 being of an open-bottom structure, and the cross section of the loading frame 302 being of an inverted funnel type structure, so that the reel 4 is not easy to be separated from the loading frame 302, the top of the bearing frame 301 movably provided with a driving plate 304 moving along the length direction of the loading frame 302, so that the driving plate 304 drives the reel 4 to move, and the top of the bearing frame 301 fixedly provided with a conveying belt sliding table 305, and the driving plate 304 fixedly installed on the top of the sliding seat in the conveying belt sliding table 305;

[0033] The above structure, when in use, drives the driving plate 304 to penetrate through the through slot of the loading frame 302 and be in the loading frame 302 by the conveying belt sliding table 305, so that the driving plate 304 extrudes a plurality of reels 4, so that the reel 4 extrudes the first baffle 303, and the reel 4 located at the abutting position of the first baffle 303 is in a winding station.

[0034] The bottom of the bearing frame 301 is fixedly provided with a guide rod 306, the guide rod 306 is movably inserted into the middle part of the first movable table 2, the middle part of the bottom of the bearing frame 301 is fixedly provided with a first lead screw 307, the surface of the first lead screw 307 is threadedly connected with a lead screw sleeve 308, the lead screw sleeve 308 is rotatably connected to the middle part of the first movable table 2 through a bearing, the surface of the lead screw sleeve 308 is provided with a gear, and the lead screw sleeve 308 is driven by a reversible motor in cooperation with a transmission belt;

[0035] The reversible motor drives the lead screw sleeve 308 to rotate in cooperation with the transmission belt, so that the lead screw sleeve 308 is threadedly connected with the first lead screw 307, and then the lead screw sleeve 308 drives the bearing frame 301 to move downward in cooperation with the first lead screw 307, and the guide rod 306 is arranged to enable the bearing frame 301 to stably move downward.

[0036] The winding driving assembly is movably arranged at the top of the connecting frame 5, and is used for driving the reel 4 to rotate and winding the lamp strip, the winding driving assembly comprises a movable frame 701 movably arranged at one end of the connecting frame 5 and moving along the connecting frame 5, a second lead screw 702 threadedly connected to the middle part of the movable frame 701, an electric clamp jaw 704 for clamping the reel 4 rotatably connected to the top of the second lead screw 702 through a bearing, the electric clamp jaw 704 is driven by a servo motor, a driving motor 703 fixedly installed at one end of the second lead screw 702, and the driving motor 703 is fixedly installed at the top of the connecting frame 5, the bottom of the first movable table 2 and the bottom of the movable frame 701 are provided with sliding blocks, and the bottom of the sliding block is slidably connected with a guide rail 8, and the guide rail 8 is fixedly installed at the top of the first movable table 2;

[0037] In use, the driving motor 703 drives the second lead screw 702 to rotate, and the second lead screw 702 is threadedly connected with the movable frame 701, and the electric clamp jaw 704 is driven by the movable frame 701 to move close to the position of the reel 4, so that the electric clamp jaw 704 moves to the load frame 302 through the gap of the second baffle 6 and the first baffle 303, and is located at the middle part of the reel 4 arranged adjacent to the first baffle 303, at this time, the electric clamp jaw 704 expands on the inner wall of the reel 4 and clamps the reel 4, then the servo motor drives the electric clamp jaw 704 to rotate, so that the electric clamp jaw 704 drives the reel 4 to work.

[0038] The two ends of the material loading frame 302 are respectively provided with through grooves, and the size of the through grooves is matched with the size of the driving plate 304, so that the driving plate 304 moves into the material loading frame 302 through the through grooves and drives the winding drum 4 to move, one end of the material loading frame 302 corresponding to the position of the winding driving assembly is fixedly provided with a first baffle 303, the top of the material loading frame 302 is provided with a protective plate, and the surface of the protective plate is closely attached to the surface of the winding drum 4, so that the protective plate assists in stabilizing the winding drum 4, the second baffle 6 is located between the feeding and discharging assembly and the winding driving assembly, and the top of the first baffle 303 and the second baffle 6 is respectively provided with a gap for the movement of the electric clamp jaw 704, and the width of the gap is smaller than the diameter of the winding drum 4.

[0039] In use, the driving motor 703 drives the second screw rod 702 to rotate reversely, so that the movable frame 701 drives the electric clamp jaw 704 to move away from one end of the material loading frame 302, wherein the width of the gap in the top of the second baffle 6 is smaller than the diameter of the winding drum 4, so that the winding drum 4 is separated from the electric clamp jaw 704 under the blocking action of the second baffle 6 and realizes the purpose of automatic discharging.

[0040] Working principle: in use, the utility model is arranged by arranging a plurality of winding drums 4 in the material loading frame 302 in sequence, wherein the cross section of the material loading frame 302 is a reverse funnel type structure, and the abutment between the plurality of winding drums 4 is matched, so that the winding drum 4 can always be vertical in the inside of the material loading frame 302, wherein the material loading frame 302 is also provided with a protective plate, which can prevent the other winding drums 4 from being thrown out of the material loading frame 302 when the winding drum 4 in the winding station rotates and winds the lamp strip;

[0041] In use, the driving plate 304 is driven by the conveying belt sliding table 305 to penetrate through the through grooves of the material loading frame 302 and be in the material loading frame 302, so that the driving plate 304 extrudes a plurality of groups of winding drums 4, so that the winding drum 4 extrudes the first baffle 303, and the winding drum 4 located at the abutment position of the first baffle 303 is in the winding station, at this time, the driving motor 703 drives the second screw rod 702 to rotate, and the second screw rod 702 is threadedly connected with the movable frame 701, and the movable frame 701 drives the electric clamp jaw 704 to move close to the position of the winding drum 4, so that the electric clamp jaw 704 penetrates through the gap of the second baffle 6 and the first baffle 303 and moves to the material loading frame 302 and is located at the middle position of the winding drum 4 abutting the first baffle 303, at this time, the electric clamp jaw 704 expands in the inner wall of the winding drum 4 and clamps the winding drum 4, then the servo motor drives the electric clamp jaw 704 to rotate, so that the electric clamp jaw 704 drives the winding drum 4 to work;

[0042] When the material needs to be discharged, first, the positive and negative motor cooperates with the transmission belt to drive the screw sleeve 308 to rotate, and the screw sleeve 308 is in threaded connection with the first screw rod 307, so that the screw sleeve 308 cooperates with the first screw rod 307 to drive the bearing frame 301 to move downward, the bearing frame 301 can stably move downward by arranging the guide rod 306, and when the bearing frame 301 moves downward, the reel 4 located at the work station and clamped by the electric clamp jaw 704 is separated from the reel 4 on the material carrying frame 302 and placed on the top of the first baffle 303, at the same time, the driving plate 304 continues to press the reel 4 and moves the next reel 4 to the position adjacent to the first baffle 303, that is, places the next reel 4 in the winding work station, and the driving motor 703 drives the second screw rod 702 to rotate reversely, so that the movable frame 701 drives the electric clamp jaw 704 to move away from one end of the material carrying frame 302, wherein due to the fact that the gap width on the top of the second baffle 6 is smaller than the diameter of the reel 4, the reel 4 is separated from the electric clamp jaw 704 under the blocking action of the second baffle 6 and the purpose of automatic discharging is achieved, and when the reel 4 needs to be fed, it is only necessary to move the driving plate 304 first, leave enough feeding space between the driving plate 304 and the reel 4, and place the reel 4 to be fed in the material carrying frame 302, so that the purpose of automatic discharging and feeding without stopping is achieved.

[0043] It should be noted that, in this document, the terms such as first and second are used merely to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0044] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A full-automatic winding machine for LED light strips, characterized in that: Include: The reel workbench (1) and reel (4), the top of the reel workbench (1) is movably provided with a first movable table (2), one end of the first movable table (2) is fixedly provided with a connecting frame (5), and the top of the connecting frame (5) is fixedly connected with a second baffle (6); The upper and lower feeding assembly movably arranged on the top of the first movable table (2) is used for automatically feeding the reel (4), and the upper and lower feeding assembly comprises a carrying frame (301) movably connected vertically on the top of the first movable table (2), the top of the carrying frame (301) is fixedly connected with a loading frame (302), and the reel (4) is movably connected with the inner wall of the loading frame (302), the loading frame (302) is an open bottom structure, and the cross section of the loading frame (302) is a reverse funnel structure, so that the reel (4) is not easy to separate from the loading frame (302), and the top of the carrying frame (301) is movably provided with a driving plate (304) moving along the length direction of the loading frame (302), so that the driving plate (304) drives the reel (4) to move; The winding drive assembly movably arranged on the top of the connecting frame (5) is used for driving the reel (4) to rotate and winding the lamp strip, the winding drive assembly comprises a movable frame (701) movably arranged on one end of the connecting frame (5) and moving along the connecting frame (5), the movable frame (701) is threadedly connected with a second lead screw (702) in the middle, the top of the second lead screw (702) is rotatably connected with an electric clamp jaw (704) for clamping the reel (4) through a bearing, and the electric clamp jaw (704) is driven by a servo motor.

2. The LED lamp strip full-automatic winding machine according to claim 1, characterized in that: The top of the carrying frame (301) is fixedly provided with a conveyor belt sliding table (305), and the driving plate (304) is fixedly connected to the top of the sliding seat in the conveyor belt sliding table (305).

3. The LED lamp strip full-automatic winding machine according to claim 2, characterized in that: The bottom of the carrying frame (301) is fixedly connected with a guide rod (306), and the guide rod (306) is movably inserted into the middle of the first movable table (2), the middle of the bottom of the carrying frame (301) is fixedly connected with a first lead screw (307), the surface of the first lead screw (307) is threadedly connected with a lead screw sleeve (308), and the lead screw sleeve (308) is rotatably connected to the middle of the first movable table (2) through a bearing, the surface of the lead screw sleeve (308) is provided with teeth, and the lead screw sleeve (308) is driven by a forward and reverse motor in cooperation with a transmission belt.

4. The LED lamp strip full-automatic winding machine according to claim 3, characterized in that: The bottom of the two ends of the loading frame (302) is respectively provided with a through groove, and the size of the through groove is matched with the size of the driving plate (304), so that the driving plate (304) moves into the loading frame (302) through the through groove and drives the reel (4) to move, one end of the loading frame (302) corresponding to the position of the winding drive assembly is fixedly connected with a first baffle (303), and the top of the loading frame (302) is provided with a protective plate, and the surface of the protective plate is closely combined with the surface of the reel (4), so that the protective plate plays an auxiliary stabilizing role on the reel (4).

5. The LED lamp strip full-automatic winding machine according to claim 4, characterized in that: The second baffle (6) is located between the feeding and discharging assembly and the winding driving assembly, the top of the first baffle (303) and the second baffle (6) is respectively provided with a gap for the movement of the electric clamping jaw (704), and the width of the gap is smaller than the diameter of the reel (4).

6. The LED lamp strip full-automatic winding machine according to claim 5, characterized in that: One end of the second lead screw (702) is fixedly connected with a driving motor (703), the driving motor (703) is fixedly connected to the top of the connecting frame (5), the bottom of the first movable table (2) and the bottom of the movable frame (701) are provided with sliding blocks, the bottom of the sliding block is slidably connected with a guide sliding rail (8), and the guide sliding rail (8) is fixedly connected to the top of the first movable table (2).

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