Dacron impregnated line drying and winding machine
By designing a polyester dipped yarn drying and winding machine, and using components such as a suction fan, cooling plate, and electric heating tube, the problem of pollutant emissions during the drying process of dipped yarn was solved, achieving full automation and pollutant reduction.
Patent Information
- Application Number
- CN202422873963.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-25
AI Technical Summary
The flammable gases, harmful waste gases, and water vapor generated during the drying process of the dip coating line pose a threat to human health and the environment, and existing technologies are unable to effectively treat them.
A polyester dipped yarn drying and winding machine was designed, comprising a housing, a smoke exhaust mechanism, a drying mechanism, a winding mechanism, and a controller. It uses components such as a suction fan, a cooling plate, a filter plate, and an electric heating tube to achieve gas filtration and temperature control. Combined with an automated control system, it achieves fully automatic control and reduces pollutants.
The fully automated resin impregnation and drying process has been achieved, reducing the emission of harmful gases and water vapor, improving the level of intelligence, and protecting the environment and the health of operators.
Smart Images
Figure CN223561022U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to polyester dipped thread drying winding machine technical field, especially a polyester dipped thread drying winding machine. BACKGROUND
[0002] In the process of drying the dipping liquid, a large amount of gas and steam will be generated. These gases and vapors may cause certain harm to the human body and the environment. The following are some major hazards: Combustible gases and vapors: During the winding dipping and drying process, combustible gases and vapors such as xylene, ethanol and styrene may be generated. If these gases and vapors are mixed with air and reach a certain concentration range, they may form an explosive mixture; harmful waste gases such as formaldehyde and ammonia may also be generated during the drying process of dipped cord fabric and other products. These waste gases not only pollute the atmosphere, but also may affect human health. Long-term exposure to these waste gases may cause chronic respiratory diseases, asthma, allergies and headaches; the dryer also generates water vapor, smoke and bacteria during operation. These gases, if discharged into the room, will affect health, and smoke and bacteria are easily deposited on the surface of clothes, which may cause environmental health problems and respiratory diseases. SUMMARY
[0003] In order to overcome the existing deficiencies, the utility model provides a polyester dipped thread drying winding machine.
[0004] The utility model discloses a technical scheme adopted to solve its technical problems: a polyester dipped thread drying winding machine, including the box, the smoke exhaust mechanism, the drying mechanism, the winding mechanism and the controller, the box outside is equipped with the controller, and the inside bottom is equipped with the drying mechanism, and the middle two sides are equipped with the opening, and the opening is equipped with the winding mechanism and is communicated with the smoke exhaust mechanism on the top, the controller is electrically connected with the smoke exhaust mechanism, the drying mechanism and the winding mechanism, the winding mechanism includes corresponding tightening assembly and winding assembly, the tightening assembly sets up at the opening of the right side of the box, and the winding assembly sets up at the opening of the left side of the box, and the tightening assembly and winding assembly are fixed in the middle of the box through the hollow frame.
[0005] According to another embodiment of the utility model, further including, the smoke exhaust hole on the right side of the smoke exhaust mechanism is communicated with the inside of the box, and the inside of the mechanism includes a smoke exhaust pipe, a cooling plate, a filter plate, a collection tank and a suction fan; the collection tank is arranged at the bottom of the mechanism, and the cooling plate and the filter plate are vertically arranged above; the cooling plate and the filter plate are consistent with the height of the smoke exhaust mechanism, and are clamped between the top of the smoke exhaust mechanism and the collection tank; the left top is provided with a suction fan, which is communicated with the external smoke exhaust pipe; the suction fan is electrically connected with the controller.
[0006] According to another embodiment of the utility model, further include, the drying mechanism includes electric heating pipe, temperature sensor, air blower, the electric heating pipe is arranged neatly in metal openwork casing, is fixed in the inside of box, is equipped with air blower below the top, electric heating pipe, air blower and temperature sensor are electrically connected with controller.
[0007] According to another embodiment of the utility model, further include, the winding assembly includes drive motor, gyro wheel, I beam, the both sides of frame are equipped with positioning plate, drive motor is installed on positioning plate through mounting seat, output shaft is connected guide rod one through coupling, the both ends of guide rod one are installed on positioning plate through bearing, and both sides are equipped with guide rod two and guide rod three respectively, the both ends of guide rod two are also equipped with bearing, and the corresponding auxiliary wheel is equipped on guide rod one and guide rod two, and I beam is equipped in the middle, gyro wheel is equipped on guide rod three, auxiliary wheel is engaged with I beam, drive motor is electrically connected with controller.
[0008] According to another embodiment of the utility model, further include, the tightening assembly includes tightening wheel and connecting plate, the connecting plate is fixed on the frame, and is equipped with tightening wheel at both ends.
[0009] According to another embodiment of the utility model, further include, the inside of box is equipped with heat insulation cotton layer, is supported through positioning pulley at bottom, and is equipped with heat insulation door curtain at both side openings.
[0010] According to another embodiment of the utility model, further include, the controller includes emergency stop button, double-hand starting button, display screen and microprocessor, and microprocessor is electrically connected with emergency stop button, double-hand starting button, display screen and electric heating pipe, air suction fan, air blower, temperature sensor, drive motor.
[0011] The utility model discloses the beneficial effect is, full-automatic control impregnated wire drying and winding, the degree of intellectualization improves, and can reduce the pollution in the air exhaust while drying impregnated wire. ACCURATE DRAWINGS
[0012] The utility model is further explained in connection with the drawings and embodiment.
[0013] Figure 1 It is the structure schematic diagram of the utility model;
[0014] Figure 2 It is the sectional view of the utility model;
[0015] Figure 3 It is the structure schematic diagram of tightening assembly;
[0016] Figure 4 It is the structure schematic diagram of winding assembly;
[0017] Figure 5 The electrical connection diagram of the utility model.
[0018] Fig. 1, box, 2, smoke exhaust mechanism, 3, drying mechanism, 4, winding mechanism, 5, controller, 6, tightening assembly, 7, winding assembly, 8, smoke exhaust pipe, 9, cooling plate, 10, filter plate, 11, collection tank, 12, air suction fan, 13, electric heating pipe, 14, temperature sensor, 15, air blower, 16, driving motor, 17, roller, 18, spool, 19, tightening wheel, 20, connecting plate. DETAILED DESCRIPTION
[0019] As Figure 1 The utility model discloses a structure schematic drawing, a kind of polyester dipped thread drying winding machine, including box 1, smoke exhaust mechanism 2, drying mechanism 3, winding mechanism 4 and controller 5;The box 1 outside is equipped with controller 5, inside bottom is equipped with drying mechanism 3, middle two sides are equipped with opening, and winding mechanism 4 is arranged between opening, and top is communicated smoke exhaust mechanism 2;The controller 5 is electrically connected with smoke exhaust mechanism 2, drying mechanism 3, winding mechanism 4;The winding mechanism 4 includes corresponding tightening assembly 6 and winding assembly 7, the tightening assembly 6 is set at the opening of the right side of box 1, winding assembly 7 is set at the opening of the left side of box 1, and the tightening assembly 6 and winding assembly 7 are fixed in the middle of the inside of box 1 by hollow frame.
[0020] According to another embodiment of the utility model, further include, the smoke exhaust hole of right side of the smoke exhaust mechanism 2 is communicated with the inside of box 1, mechanism inside includes smoke exhaust pipe 8, cooling plate 9, filter plate 10, collection tank 11 and air suction fan 12;The collection tank 11 is set at the bottom of mechanism, and cooling plate 9 and filter plate 10 are vertically arranged above;The cooling plate 9 and filter plate 10 are consistent with the height of smoke exhaust mechanism 2, and are clamped between the top of smoke exhaust mechanism 2 and collection tank 11;Air suction fan 12 is communicated with external smoke exhaust pipe 8 and is arranged at the top of left side;The air suction fan 12 is electrically connected with controller 5.
[0021] Specifically, due to the high temperature of drying in the box 1, the water vapor entrains harmful substances, which are filtered by the filter plate 16 through the smoke exhaust hole by the operation of the air suction fan 12, and the water vapor condenses into water droplets when meeting the cooling plate 9, and the harmful substances and water droplets fall into the collection tank 11 for easy removal and pouring.
[0022] According to another embodiment of the utility model, further include, the drying mechanism 3 includes electric heating pipe 13, temperature sensor 14, air blower 15, electric heating pipe 13 is arranged neatly in metal open shell, is fixed in the inside of box 1, is equipped with air blower 15 under the upper, electric heating pipe 13, air blower 15 and temperature sensor 14 are electrically connected with controller 5.
[0023] According to another embodiment of the utility model, further include, the winding assembly 7 includes drive motor 16, roller 17, spool 18, the both sides of the rack are equipped with positioning plate, drive motor 16 is installed on positioning plate through mounting seat, output shaft is connected guide rod one through shaft coupling, the both ends of guide rod one are installed on positioning plate through bearing, and both sides are equipped with guide rod two and guide rod three respectively, the both ends of guide rod two are also equipped with bearing, corresponding auxiliary wheel is equipped on guide rod one and guide rod two respectively, and spool 18 is equipped in the middle, roller 17 is equipped on guide rod three, auxiliary wheel is engaged with spool 18, drive motor 16 is electrically connected with controller 5.
[0024] Specifically, drive motor 16 drives guide rod one to rotate, and the auxiliary wheel on guide rod one will rotate, drive the auxiliary wheel on guide rod two and spool 18 to rotate, and the wire winding on the surface is sent into roller 17 by tightening wheel 19, so as to drive roller 17, tightening wheel 19 also rotate synchronously, and the winding work is completed.
[0025] According to another embodiment of the utility model, further include, the tightening assembly 6 includes tightening wheel 19 and connecting plate 20, connecting plate 20 is fixed on the rack, and both ends are equipped with tightening wheel 19.
[0026] According to another embodiment of the utility model, further include, the inside of box 1 is equipped with heat insulation cotton layer, is supported through positioning pulley at the bottom, and is equipped with heat insulation door curtain at both side openings.
[0027] According to another embodiment of the utility model, further include, it is characterized in that, controller 5 includes emergency stop button, double-hand starting button, display screen and microprocessor, and the microprocessor is electrically connected with emergency stop button, double-hand starting button, display screen and air suction fan 12, air blower 15, electric heating pipe 13, temperature sensor 14 and drive motor 16.
[0028] Specific operation process, the impregnated wire to be dried is wound on spool 18 through tightening assembly 6, penetrates box 1, starts controller 5, and the impregnated wire is dried through air blower 15 in cooperation with electric heating pipe 13, and the gas after drying is filtered and discharged through exhaust mechanism 2.
[0029] The above description is only illustrative in nature and is not intended to limit the present application, and those skilled in the art can make many modifications, changes or equivalents without departing from the spirit and scope defined by the appended claims.
Claims
1. A polyester dipped thread drying winding machine, comprising a box (1), a smoke exhaust mechanism (2), a drying mechanism (3), a winding mechanism (4) and a controller (5); the box (1) is externally provided with the controller (5), internally provided with the drying mechanism (3) at the bottom, provided with openings at the two sides in the middle, provided with the winding mechanism (4) penetrating between the openings, and communicated with the smoke exhaust mechanism (2) at the top; the controller (5) is electrically connected with the smoke exhaust mechanism (2), the drying mechanism (3) and the winding mechanism (4); characterized in that, The winding mechanism (4) comprises corresponding tightening assembly (6) and winding assembly (7), the tightening assembly (6) is arranged at the opening on the right side of the box (1), the winding assembly (7) is arranged at the opening on the left side of the box (1), the tightening assembly (6) and winding assembly (7) are fixed in the middle of the inside of the box (1) through the hollow frame.
2. The polyester dipped thread drying winder machine as claimed in claim 1, wherein, The right side smoke exhaust hole of the smoke exhaust mechanism (2) is communicated with the inside of the box (1), and the inside of the mechanism comprises a smoke exhaust pipe (8), a cooling plate (9), a filter plate (10), a collecting groove (11) and a suction fan (12); the collecting groove (11) is arranged at the bottom of the mechanism, and the cooling plate (9) and the filter plate (10) are vertically arranged above the collecting groove (11); the cooling plate (9) and the filter plate (10) are consistent with the height of the smoke exhaust mechanism (2), and are clamped between the top of the smoke exhaust mechanism (2) and the collecting groove (11); the suction fan (12) is arranged at the top of the left side and is communicated with the external smoke exhaust pipe (8); the suction fan (12) is electrically connected with the controller (5).
3. The polyester dipped thread drying winder machine as claimed in claim 1, wherein, The drying mechanism (3) comprises an electric heating pipe (13), a temperature sensor (14) and a blower (15); the electric heating pipe (13) is arranged in the metal hollow shell in an orderly manner and is fixed in the inside of the box (1), and the blower (15) is arranged above the electric heating pipe (13); the electric heating pipe (13), the blower (15) and the temperature sensor (14) are electrically connected with the controller (5).
4. The polyester dipped thread drying winder machine as claimed in claim 1, wherein, The winding assembly (7) comprises a driving motor (16), a roller (17) and a spool (18); positioning plates are arranged on both sides of the frame, the driving motor (16) is installed on the positioning plates through a mounting seat, and the output shaft is connected with a guide rod I through a shaft coupling; the guide rod I is installed on the positioning plates through bearings at both ends, and guide rods II and III are arranged on both sides; bearings are also arranged at both ends of the guide rod II; corresponding auxiliary wheels are arranged on the guide rod I and the guide rod II, and a spool (18) is arranged in the middle; the guide rod III is provided with a roller (17); the auxiliary wheels are engaged with the spool (18); the driving motor (16) is electrically connected with the controller (5).
5. The polyester dipped thread drying winder machine as claimed in claim 1, wherein, The tightening assembly (6) comprises a tightening wheel (19) and a connecting plate (20); the connecting plate (20) is fixed on the frame, and the tightening wheel (19) is arranged at both ends of the connecting plate (20).
6. The polyester dipped thread drying winder machine as claimed in claim 1, wherein, The inside of the box (1) is provided with a heat insulation cotton layer, the bottom is supported by a positioning pulley, and heat insulation door curtains are arranged at the openings on both sides.
7. The polyester dipped thread drying winder as claimed in any one of claims 1 to 6, wherein the drying unit comprises a plurality of drying units arranged in parallel. The controller (5) comprises an emergency stop button, a double-hand starting button, a display screen and a microprocessor; the microprocessor is electrically connected with the emergency stop button, the double-hand starting button, the display screen, the suction fan (12), the blower (15), the electric heating pipe (13), the temperature sensor (14) and the driving motor (16).