Warping machine for polyester filament cloth production

By designing a warping machine with a multi-angle adjustable yarn guide tube and a nozzle spraying water antistatic component, the problems of yarn static electricity and inconsistent angles in the production of polyester filament fabric were solved, achieving uniform yarn winding and static electricity elimination, thus improving production efficiency and product quality.

CN223561797UActive Publication Date: 2025-11-18SUQIAN GUANGYU TEXTILE CO LTD
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Patent Information

Application Number
CN202423141002.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-18
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

During the production of polyester filament fabric, static electricity in the yarn causes entanglement, repulsion, fly waste, and breakage. Furthermore, the different angles of the yarn at different locations lead to severe wear, affecting production efficiency and product quality.

Method used

A warping machine was designed, comprising a multi-angle adjustable yarn feeding tube, a nozzle water spraying antistatic component, and a motor-driven winding system. The multi-angle adjustment reduces yarn wear, and the nozzle sprays water from all directions to eliminate static electricity.

Benefits of technology

It effectively reduces yarn breakage and wear, improves production efficiency and product quality, and ensures uniform yarn winding and static electricity elimination.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of polyester filament cloth production, in particular to a warping machine for polyester filament cloth production, which comprises a worktable and a winding drum detachably and rotatably mounted on the worktable, and an angle adjusting component comprises a plurality of threading tubes which are arranged on one side of the winding drum and can be adjusted at multiple angles. The warping assembly comprises a warping head which is arranged between the winding drum and the yarn penetrating pipes and can do linear reciprocating motion in the axial direction of the winding drum, a warping hole is formed in the warping head in a penetrating mode, a plurality of nozzles are installed on the inner hole wall of the warping hole in an embedded mode, and the yarn penetrating pipes can be adjusted up, down, left and right in a multi-angle mode. The yarn penetrating holes are formed in the working table, so that yarns guided by spindles at different positions can penetrate out of the corresponding yarn penetrating holes conveniently, serious abrasion is avoided, yarn breakage is not prone to being caused, the output end of a water pump in the working table is communicated with a plurality of nozzles through related pipelines, all-directional water spraying and wetting treatment is conducted on the yarns penetrating through the warping holes through the nozzles, and therefore the yarn penetrating efficiency is improved. Therefore, the static phenomenon of the yarn is eliminated.
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Description

Technical Field

[0001] This utility model relates to the field of polyester filament fabric production technology, specifically to a warping machine for polyester filament fabric production. Background Technology

[0002] The production process of polyester filament fabric involves many steps, including the warping of the polyester filament fabric, which requires the use of a warping machine.

[0003] Warping machines for polyester filament fabric production are specialized machines used in the textile industry to neatly guide polyester filaments from the spindles onto the loom, ensuring consistent yarn tension and density.

[0004] Static electricity on yarn is a common problem during the warping process. It can cause yarn entanglement, repulsion, fly waste, breakage, etc., which seriously affect production efficiency and product quality. In addition, the yarn can be guided from spindles at different positions at different angles, which can cause serious wear with the corresponding threading holes. Over time, this can easily lead to yarn breakage. Utility Model Content

[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a warping machine for the production of polyester filament fabric, which can effectively solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] This utility model provides a warping machine for producing polyester filament fabric, including a worktable and a take-up drum detachably and rotatably mounted on the worktable. The angle adjustment component includes multiple threading tubes disposed on one side of the take-up drum and adjustable at multiple angles. The warping component includes a warping head disposed between the take-up drum and the multiple threading tubes and capable of linear reciprocating along the axial direction of the take-up drum. The warping head has a warping hole through it, and a multiple nozzles are embedded in the inner wall of the warping hole. The antistatic component includes a water pump disposed in the worktable, and the output end of the water pump is connected to the multiple nozzles.

[0008] Furthermore, a winding cavity is provided on the top of the workbench, and connectors are rotatably installed on the two opposite inner walls of the winding cavity. Each end of the winding drum is equipped with a clip that is respectively inserted into the corresponding connector. Each of the two connectors is threaded with a screw that passes through the corresponding clip. A first motor with an output end fixedly connected to one of the connectors is installed at one end of the workbench.

[0009] Further, the angle adjusting assembly further comprises a mounting frame fixedly installed on one side of the workbench, a plurality of equidistantly distributed ball mounting seats are fixedly installed on the bottom of the mounting frame, and balls are rotatably installed on the lower bottom of the ball mounting seats.

[0010] Further, the warping assembly further comprises two mounting plates vertically fixedly installed on the bottom of the winding cavity, and a lead screw and a guide rod are rotatably installed between the two mounting plates.

[0011] Further, a nut seat is threadedly sleeved on the outer rod wall of the lead screw, a guide head is slidably sleeved on the outer rod wall of the guide rod, and the outer side wall of one of the mounting plates is vertically fixedly installed with a second motor, the output end of which is connected with the end of the lead screw.

[0012] Further, the top end of the nut seat is vertically fixedly installed with two symmetrically distributed fixing blocks, the warping head is rotatably installed between the two fixing blocks, the output end of the water pump is communicated with a drain pipe fixedly connected on the surface of the nut seat, and the drain pipe is communicated with the plurality of warping holes through the nut seat, the two fixing blocks and the plurality of warping holes.

[0013] Compared with the prior art, the technical scheme of the utility model has the following beneficial effects:

[0014] The plurality of threading pipes can be adjusted in multiple angles up and down and left and right, so that the yarn guided by the spindles at different positions can be conveniently threaded through the corresponding threading holes, without causing serious wear and tear, and thus yarn breakage is not easily caused.

[0015] 2. The warping head is provided with a warping hole penetratingly arranged on the upper portion, a plurality of nozzles are embeddedly installed on the inner hole wall of the warping hole, the output end of the water pump in the workbench is communicated with the plurality of nozzles through a related pipeline, the yarn passing through the warping hole is subjected to omnibearing water spraying and wetting treatment through the nozzles, and thus the static electricity of the yarn is eliminated. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description. Obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained from these drawings without creating labor.

[0017] Figure 1 It is the overall structure schematic diagram of the utility model;

[0018] Figure 2 It is the detachable installation structure schematic diagram of the winding drum of the utility model;

[0019] Figure 3 The angle adjusting assembly structure schematic view of the utility model;

[0020] Figure 4 The whole even assembly structure schematic view of the utility model;

[0021] Figure 5 The whole even head and fixed block installation structure schematic view of the utility model.

[0022] The figure's sign respectively represents:

[0023] 1, workbench;11, winding cavity;12, connecting head;13, winding drum;14, clamp;15, first motor;

[0024] 2, mounting frame;21, ball mounting seat;22, ball;23, threading pipe;

[0025] 31, mounting plate;32, screw rod;33, guide rod;34, nut seat;35, guide head;36, second motor;37, fixed block;38, whole even head;39, whole even hole;310, drain pipe. Specific implementation

[0026] To make the purpose, technical scheme and advantage of the utility model embodiment clearer, the technical scheme in the utility model embodiment will be described clearly and completely below by combining with the drawings in the utility model embodiment. Obviously, the described embodiment is a part of the embodiment of the utility model, rather than all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the ordinary skill in the art without making creative labor belong to the scope of the utility model protection.

[0027] The utility model will be further described below by combining with the embodiment.

[0028] Embodiment 1:

[0029] Refer to Figures 1-5For the first embodiment of the utility model discloses a kind of warping machines for polyester filament cloth production, including workbench 1 and the winding drum 13 of detachable rotation installation on workbench 1, angle adjusting assembly includes being arranged in winding drum 13 one side, and multiple threading tubes 23 of multiple-angle adjustable, warping assembly includes being arranged between winding drum 13 and several threading tubes 23, and can be along the axial linear reciprocating movement of winding drum 13, warping head 38 is penetrated in warping head 38, and warping hole 39 is embedded with several nozzles in the inner hole wall of warping hole 39, several nozzles are flush with the inner hole wall height of warping hole 39, so it will not affect the yarn from warping hole 39, and several nozzles are evenly distributed in the inner hole wall of warping hole 39, so that water is simultaneously sprayed to the surface of yarn all-round humidification treatment, to eliminate static on yarn, and destatic component includes water pump arranged in workbench 1, and water pump is micro water pump, and water pump output end is communicated with several nozzles.

[0030] Example 2:

[0031] Refer to Figures 1-5 , for the second embodiment of the utility model, which is different from the first embodiment is: the top of workbench 1 is provided with winding cavity 11, two opposite inner cavity walls of winding cavity 11 are rotatably installed with connecting head 12, winding drum 13 both ends are installed with clamping head 14 respectively clamped into corresponding connecting head 12, two connecting heads 12 are all threaded with screw penetrating corresponding clamping head 14, through hole is penetrated in clamping head 14, to facilitate screw penetration, the detachable installation of clamping head 14 and connecting head 12 is completed, when winding drum 13 is wound on yarn, it can be taken out by loosening the screw, the clamping head 14 of winding drum 13 both ends is taken out from corresponding connecting head 12, and new winding drum 13 is replaced, one end of workbench 1 is installed with first motor 15, and the fixed connection of one of connecting heads 12, angle adjusting assembly further includes mounting bracket 2 fixedly installed on one side of workbench 1, the bottom of mounting bracket 2 is fixedly installed with several equidistantly distributed ball mounting seat 21, the lower bottom of several ball mounting seat 21 is embedded with rolling ball 22, the outer tube wall of several threading tubes 23 is respectively fixedly connected with the outer spherical wall of corresponding ball 22;

[0032] The whole-warping assembly further comprises mounting plates 31 fixedly installed vertically on the cavity bottom of the winding cavity 11, screw rods 32 and guide rods 33 rotatably installed between the two mounting plates 31 and parallel to each other, a nut seat 34 threadedly sleeved on the outer rod wall of the screw rod 32, a guide head 35 fixedly installed on the bottom of the nut seat 34 and slidably sleeved on the outer rod wall of the guide rod 33, a second motor 36 fixedly installed on the outer sidewall of one of the mounting plates 31 and having an output end connected with the end of the screw rod 32, two symmetrically distributed fixing blocks 37 fixedly installed on the top of the nut seat 34, a warping head 38 rotatably installed between the two fixing blocks 37, a water pump having an input end communicated with an external water channel and an output end communicated with a drain pipe 310 fixedly connected on the surface of the nut seat 34, the drain pipe 310 being communicated with the nut seat 34, the two fixing blocks 37 and a plurality of warping holes 39 through the nut seat 34, the nut seat 34 being provided with a first cavity, the two fixing blocks 37 being provided with rotating holes on the facing side, the warping head 38 being fixedly installed with rotating pipes rotatably arranged in the corresponding rotating holes on the two sides, the bottom of each of the two fixing blocks 37 being provided with a second cavity communicated with the first cavity and the rotating hole, and the warping head 38 being provided with a third cavity communicated with the two rotating pipes and a plurality of nozzles, so that the water in the drain pipe 310 first enters the first cavity, then passes through the second cavity, the rotating pipe and the third cavity and finally is sprayed out from the nozzles.

[0033] The rest of the structure is the same as that of example 1.

[0034] The working process of the utility model is as follows:

[0035] Firstly, the yarn heads on the plurality of spindles are respectively threaded through the corresponding threading pipes 23 and uniformly threaded out of the warping holes 39, in the process, the plurality of threading pipes 23 can automatically tilt the angle through the relative rolling of the top ball 22 and the corresponding ball mounting seat 21, the yarn is conveniently threaded out, the relative inclination angle between the yarn and the threading pipe 23 is reduced, the abrasion of the yarn is reduced, the yarn breakage is avoided, and finally the yarn is uniformly bonded and fixed on the outer cylinder wall of the winding drum 13, the corresponding connecting head 12 is driven to rotate through the driving of the first motor 15, the winding drum 13 is further driven to rotate, and the warping winding operation is started;

[0036] Secondly, in the process, the second motor 36 is started to drive the screw rod 32 to rotate, so that the nut seat 34 is synchronously rotated, but the guide head 35 fixedly installed on the bottom of the nut seat 34 is slidably sleeved on the guide rod 33, so that the nut seat 34 cannot be synchronously rotated, but can only move linearly along the axial direction of the screw rod 32, that is, the warping head 38 is linearly reciprocated, so that the warping yarn is conveniently and uniformly wound on the outer cylinder wall of the winding drum 13;

[0037] Finally, in this process, the water pump in the workbench 1 is started, the water is discharged into the cavity of the nut seat 34 through the drain pipe 310, and the several nozzles are supplied with water through the two fixing blocks 37 and the beaming head 38, the yarns passing through the beaming holes 39 are subjected to all-around water spraying and humidifying treatment through the nozzles, so that the static electricity on the yarns is eliminated.

[0038] The above examples are only used to illustrate the technical solutions of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can still be modified, or some technical features can be replaced equivalently; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the protection scope of the technical solutions of the embodiments of the present application.

Claims

1. A beaming machine for polyester filament cloth production, comprising a workbench (1) and a winding drum (13) detachably rotatably mounted on the workbench (1), characterized in that, Also include: Angle adjustment assembly, including a plurality of threading tubes (23) set on one side of the winding drum (13) and can be multi-angle adjustment; Warping assembly, including a warping head (38) set between the winding drum (13) and a plurality of threading tubes (23) and can be linearly reciprocated along the axial direction of the winding drum (13), a plurality of nozzles are embedded on the inner hole wall of the warping hole (39) through the warping head (38); The electrostatic assembly includes a water pump arranged in the workbench (1), and the output end of the water pump is communicated with a plurality of nozzles.

2. The beaming machine for polyester filament cloth production according to claim 1, characterized in that, The top of the workbench (1) is provided with a winding cavity (11), and the two opposite inner cavity walls of the winding cavity (11) are rotatably connected with connecting heads (12), and the two ends of the winding drum (13) are provided with clamping heads (14) respectively clamped into the corresponding connecting heads (12), and the connecting heads (12) are rotatably connected with the clamping heads (14).

3. The beaming machine for polyester filament cloth production according to claim 1, characterized in that, The angle adjustment assembly further comprises a mounting bracket (2) fixedly installed on one side of the workbench (1), and a plurality of equally spaced ball mounting seats (21) are fixedly installed on the bottom of the mounting bracket (2), and a plurality of balls (22) are rotatably installed on the lower bottom of the ball mounting seat (21), and the outer tube wall of the threading tube (23) is fixedly connected with the outer spherical wall of the corresponding ball (22).

4. The beaming machine for polyester filament cloth production according to claim 1, characterized in that, The warping assembly further comprises a mounting plate (31) fixedly installed vertically in the cavity bottom of the winding cavity (11), and a plurality of parallelly distributed guide rods (33) and lead screws (32) are rotatably installed between the two mounting plates (31).

5. The beaming machine for polyester filament cloth production according to claim 4, characterized in that, The outer rod wall of the lead screw (32) is threadedly sleeved with a nut seat (34), and the bottom of the nut seat (34) is fixedly installed with a guide head (35) which is slidably sleeved on the outer rod wall of the guide rod (33), and the outer side wall of one of the mounting plates (31) is fixedly installed with a second motor (36) whose output end is connected with the end of the lead screw (32).

6. A beaming machine for polyester filament cloth production according to claim 5, characterized in that, The top of the nut seat (34) is fixedly installed with two symmetrically distributed fixed blocks (37), and the warping head (38) is rotatably installed between the two fixed blocks (37), and the output end of the water pump is communicated with a drain pipe (310) fixedly connected on the surface of the nut seat (34), and the drain pipe (310) is communicated with the plurality of warping holes (39) through the nut seat (34), the two fixed blocks (37).