Anti-winding warping machine

Abstract

The utility model relates to the technical field of warping machines, and discloses an anti-winding warping machine which comprises a rack, a tension adjusting device is arranged in the rack and comprises a transverse plate, sliding rods arranged at equal intervals are slidably inserted in the transverse plate, and a base is fixedly connected to the top end of each sliding rod. According to the anti-winding warping machine, the sliding rod and the spring are arranged at the bottom of the tension adjusting wheel, the position can be automatically adjusted according to the actual tension of yarn, the yarn guide ring and the yarn guide hole which can rotate are arranged, and friction of the yarn can be effectively reduced while the yarn is limited; the yarn guiding device ensures that the yarn always keeps stable tension and path in the whole conveying process, effectively avoids the phenomena of yarn winding and end breaking, solves the problems that a single tension adjusting system cannot cope with complex yarn materials and environment changes and is prone to lagging or excessive adjustment, and the yarn guiding device can reduce friction and cannot adjust the yarn. However, during high-speed operation, the problem of winding is still easily generated.

Description

Technical Field

[0001] This application relates to the field of warping machine technology, specifically an anti-winding warping machine. Background Technology

[0002] A warping machine is a machine used to arrange warp yarns onto a warp beam according to production process requirements. It is widely used in the finishing and processing of various yarns. Traditional warping machines control the tension and path of the yarn through tension adjustment devices and yarn guides to ensure that the yarns are neatly arranged.

[0003] To solve the problem of fiber entanglement, a reasonable tension adjustment system is often used. By setting multiple tension adjustment wheels, the tension of the yarn during the movement is adjusted to avoid entanglement caused by uneven tension. However, a single tension adjustment system cannot cope with complex yarn materials and environmental changes, and is prone to adjustment lag or over-adjustment. Secondly, although yarn guides can reduce friction, entanglement is still easy to occur when running at high speed. Utility Model Content

[0004] To address the shortcomings of existing technologies, this application provides an anti-tangle warping machine that ensures the yarn maintains stable tension and path throughout the entire transmission process, effectively avoiding tangling and breakage. It solves the problems of single tension adjustment systems being unable to cope with complex yarn materials and environmental changes, and being prone to adjustment lag or over-adjustment. Although yarn guides can reduce friction, they are still prone to tangling at high speeds.

[0005] To achieve the above objectives, this application provides the following technical solution: an anti-tangle warping machine, comprising a frame, wherein a tension adjusting device is provided inside the frame, the tension adjusting device comprising a horizontal plate, wherein equidistantly arranged sliding rods are slidably inserted inside the horizontal plate, and a base is fixedly connected to the top of each sliding rod, wherein a tension adjusting wheel is rotatably connected inside the base, wherein equidistantly arranged springs are fixedly connected to the upper surface of the horizontal plate, and the tops of the springs are respectively fixedly connected to the bottom surface of the base, wherein a yarn guide is provided inside the frame, the yarn guide comprising an outer frame, wherein equidistantly arranged yarn guide rings are rotatably connected to the top of the outer frame, wherein yarn guide holes are provided inside the yarn guide rings, wherein equidistantly arranged steering rollers are rotatably connected to the frame, and a take-up roller is rotatably connected inside the frame.

[0006] The above solution addresses the issue that a single tension adjustment system cannot cope with complex yarn materials and environmental changes, and is prone to lag or over-adjustment. Although the yarn guide can reduce friction, it is still prone to tangling at high speeds. By setting a slide bar and spring at the bottom of the tension adjustment wheel, the position can be automatically adjusted according to the actual tension of the yarn. By setting a rotatable yarn guide ring and yarn guide hole, the yarn can be limited while effectively reducing yarn friction, ensuring that the yarn maintains a stable tension and path throughout the entire transmission process, effectively avoiding yarn tangling and breakage.

[0007] Furthermore, a limiting plate is fixedly connected to the outer circumferential surface of each slide rod, and the outer surface of the limiting plate is slidably connected to the inside of the cross plate.

[0008] The above solution ensures the stable sliding of the slide bar inside the cross plate, preventing the slide bar from shifting or wobbling when under force, thus guaranteeing the accuracy and stability of tension adjustment.

[0009] Furthermore, a limit ring is fixedly fitted to the bottom of each slide bar.

[0010] The above solution restricts the slide bar, preventing it from easily detaching from the inside of the cross plate, which could damage the tension adjustment device and affect the normal operation of yarn winding.

[0011] Furthermore, each of the tension adjusting wheels has an internal mounting groove.

[0012] The above solution allows the mounting groove to restrict the yarn, preventing it from easily slipping out of the tension adjusting wheel and improving the stability of the yarn transport process.

[0013] Furthermore, the position of the yarn guide hole corresponds to the position of the tension adjusting wheel.

[0014] The above solution ensures that the yarn can pass smoothly through the tension adjusting wheel and the yarn guide hole, avoiding yarn misalignment and effectively preventing yarn tangling during the yarn conveying process, thereby improving the stability of yarn conveying.

[0015] Furthermore, the end faces of the yarn guide holes are all curved.

[0016] The above solution reduces friction and wear between the yarn and the guide hole, thereby reducing the yarn breakage rate. The arc design also makes the yarn pass through the guide hole more smoothly, improving the operational stability of the warping machine.

[0017] Furthermore, the tension adjusting device and the yarn guide are respectively located between the steering rollers, with the tension adjusting device positioned above the steering rollers, the yarn guide positioned below the steering rollers, and the take-up roller positioned below the steering rollers.

[0018] With the above scheme, this layout allows the yarn to pass through tension adjustment, guidance and turning in sequence, and finally be wound up by the take-up roller. This not only improves the structural compactness of the warping machine, but also ensures stable yarn transmission and tension control.

[0019] Furthermore, both ends of the steering roller and the take-up roller are fixedly fitted with annular baffles.

[0020] The above solution effectively prevents the yarn from falling off from both ends of the guide roller and take-up roller or getting tangled on the roller shaft during transmission, improving the safety and stability of the warping machine and ensuring the continuous transmission and winding quality of the yarn.

[0021] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0022] This anti-tangle warping machine, by setting a slide bar and spring at the bottom of the tension adjusting wheel, can automatically adjust its position according to the actual tension of the yarn. By setting a rotatable yarn guide ring and yarn guide hole, it can limit the yarn while effectively reducing yarn friction, ensuring that the yarn maintains a stable tension and path throughout the entire transmission process. This effectively avoids yarn tangling and breakage, solving the problem that a single tension adjustment system cannot cope with complex yarn materials and environmental changes, and is prone to adjustment lag or over-adjustment. Although the yarn guide can reduce friction, it is still prone to tangling at high speeds. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of the entire application;

[0024] Figure 2 This is a cross-sectional side view of the structure of this application;

[0025] Figure 3 This is a structural diagram of the tension adjustment device of this application;

[0026] Figure 4 This is a structural diagram of the yarn guide in this application;

[0027] Figure 5 This is a structural diagram of the tension adjusting wheel in this application;

[0028] Figure 6 For this application Figure 4 Enlarged structural diagram at point A.

[0029] In the picture:

[0030] 1. Frame; 2. Tension adjustment device; 201. Horizontal plate; 202. Slide bar; 203. Base; 204. Tension adjustment wheel; 205. Spring; 206. Limiting plate; 207. Limiting ring; 208. Mounting groove; 3. Yarn guide; 301. Outer frame; 302. Yarn guide ring; 303. Yarn guide hole; 4. Turning roller; 5. Taking-up roller; 6. Annular baffle. Detailed Implementation

[0031] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0032] Please see Figure 1 , Figure 3 and Figure 4 This embodiment of an anti-tangle warping machine includes a frame 1. The frame 1 has a tension adjusting device 2 inside, which includes a horizontal plate 201. Equally spaced sliding rods 202 are slidably inserted into the horizontal plate 201. A base 203 is fixedly connected to the top of each sliding rod 202. A tension adjusting wheel 204 is rotatably connected inside the base 203. Equally spaced springs 205 are fixedly connected to the upper surface of the horizontal plate 201, with the tops of the springs 205 fixedly connected to the bottom surface of the base 203. A yarn guide 3 is provided inside the frame 1. The yarn guide 3 includes an outer frame 301. Equally spaced yarn guide rings 302 are rotatably connected to the top of the outer frame 301. Yarn guide holes 303 are opened inside the yarn guide rings 302. Equally spaced steering rollers 4 are rotatably connected to the frame 1. A take-up roller 5 is rotatably connected inside the frame 1.

[0033] Please see Figure 3 and Figure 5 Each slide bar 202 has a fixed limit plate 206 on its outer circumferential surface. The outer surface of the limit plate 206 is slidably connected to the inside of the horizontal plate 201, which ensures the stable sliding of the slide bar 202 inside the horizontal plate 201 and prevents the slide bar 202 from deviating or shaking when subjected to force, thereby ensuring the accuracy and stability of tension adjustment.

[0034] Please see Figure 3 and Figure 5 Each slide bar 202 has a fixed limit ring 207 at its bottom to restrict the slide bar 202 and prevent it from easily falling out of the horizontal plate 201, which would damage the tension adjustment device 2 and affect the normal operation of yarn winding.

[0035] Please see Figure 3 and Figure 5Each tension adjusting wheel 204 has an installation groove 208 inside. The installation groove 208 can restrict the yarn and prevent the yarn from easily falling out of the tension adjusting wheel 204, thereby improving the stability of the yarn conveying process.

[0036] Please see Figure 1 The position of the yarn guide hole 303 corresponds to the position of the tension adjusting wheel 204, ensuring that the yarn can pass smoothly through the tension adjusting wheel 204 and the yarn guide hole 303, avoiding yarn misalignment, and thus effectively preventing the yarn from becoming tangled during the yarn conveying process, thereby improving the stability of the yarn conveying.

[0037] Please see 4 and Figure 6 The end faces of the yarn guide holes 303 are all arc-shaped. The arc-shaped yarn guide holes 303 can reduce the friction and wear between the yarn and the yarn guide holes 303, thereby reducing the yarn breakage rate. The arc-shaped design also makes the yarn pass through the yarn guide holes 303 more smoothly, improving the operating stability of the warping machine.

[0038] Please see Figure 1 and Figure 2 The tension adjusting device 2 and the yarn guide 3 are located between the guide rollers 4. The tension adjusting device 2 is located above the guide rollers 4, the yarn guide 3 is located below the guide rollers 4, and the take-up roller 5 is located below the guide rollers 4. This layout allows the yarn to pass through tension adjustment, guidance and turning in sequence, and finally be taken up by the take-up roller 5. This not only improves the structural compactness of the warping machine, but also ensures stable yarn transmission and tension control.

[0039] Please see Figure 1 and Figure 2 Both ends of the guide roller 4 and the take-up roller 5 are fixedly fitted with annular baffles 6, which effectively prevents the yarn from falling off from the two ends of the guide roller 4 and the take-up roller 5 or from getting tangled on the roller shaft during the transmission process. This improves the safety and stability of the warping machine and ensures the continuous transmission and winding quality of the yarn.

[0040] This embodiment of an anti-tangle warping machine, by setting a slide bar 202 and a spring 205 at the bottom of the tension adjusting wheel 204, can automatically adjust its position according to the actual tension of the yarn. By setting a rotatable yarn guide ring 302 and a yarn guide hole 303, the yarn can be limited while effectively reducing yarn friction, ensuring that the yarn maintains a stable tension and path throughout the entire transmission process, effectively avoiding yarn tangling and breakage. It solves the problem that a single tension adjustment system cannot cope with complex yarn materials and environmental changes, and is prone to adjustment lag or over-adjustment. Although the yarn guide 3 can reduce friction, it is still prone to tangling when running at high speed.

[0041] It should be noted that a motor is provided at one end of the take-up roller 5, which can provide power to the take-up roller 5 and cause the take-up roller 5 to rotate.

[0042] The working principle of the above embodiments is as follows:

[0043] The yarn passes under the leftmost guide roller 4, then over the tension adjusting device 2, then under the middle guide roller 4, then through the yarn guide hole 303, and finally over the rightmost guide roller 4. It is then wound onto the take-up roller 5 and positioned within the mounting groove 208 inside the tension adjusting wheel 204. The mounting groove 208 restricts the yarn, preventing it from easily slipping out of the tension adjusting wheel 204 and improving stability during yarn transport. The tension generated during yarn transport acts on the tension adjusting wheel 204. The tension adjusting wheel 204 transmits force to the spring 205 through the base 203. The spring 205 can automatically adjust the position of the base 203 and the tension adjusting wheel 204 by its own elasticity, ensuring that the yarn maintains a stable tension throughout the entire transmission process. The arc-shaped yarn guide hole 303 can reduce the friction and wear between the yarn and the yarn guide hole 303, thereby reducing the yarn breakage rate. At the same time, it can also restrict the yarn during transmission, effectively preventing the yarn from becoming tangled and twisted during the transmission process, thereby improving the stability of the yarn transmission.

[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0045] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An anti-tangle warping machine, comprising a frame (1), characterized in that: The frame (1) is equipped with a tension adjusting device (2) inside. The tension adjusting device (2) includes a horizontal plate (201). Equally spaced slide rods (202) are slidably inserted inside the horizontal plate (201). A base (203) is fixedly connected to the top of each slide rod (202). A tension adjusting wheel (204) is rotatably connected inside the base (203). Equally spaced springs (205) are fixedly connected to the upper surface of the horizontal plate (201). The top of 205 is fixedly connected to the bottom surface of the base (203). The machine frame (1) is provided with a yarn guide (3). The yarn guide (3) includes an outer frame (301). The top of the outer frame (301) is rotatably connected with yarn guide rings (302) arranged at equal intervals. The yarn guide rings (302) are provided with yarn guide holes (303) inside. The machine frame (1) is rotatably connected with steering rollers (4) arranged at equal intervals. The machine frame (1) is rotatably connected with take-up rollers (5).

2. The anti-winding warping machine according to claim 1, characterized in that: Each of the slide bars (202) has a limiting plate (206) fixedly connected to its outer circumferential surface, and the outer surface of the limiting plate (206) is slidably connected to the inside of the cross plate (201).

3. The anti-winding warping machine according to claim 1, characterized in that: Each of the slide bars (202) has a limiting ring (207) fixedly sleeved at its bottom.

4. The anti-winding warping machine according to claim 1, characterized in that: Each of the tension adjusting wheels (204) has an installation groove (208) inside.

5. The anti-tangle warping machine according to claim 1, characterized in that: The position of the yarn guide hole (303) corresponds to the position of the tension adjusting wheel (204).

6. The anti-winding warping machine according to claim 1, characterized in that: The end faces of the yarn guide holes (303) are all curved.

7. The anti-winding warping machine according to claim 1, characterized in that: The tension adjusting device (2) and the yarn guide (3) are respectively located between the steering roller (4). The tension adjusting device (2) is located above the steering roller (4), the yarn guide (3) is located below the steering roller (4), and the take-up roller (5) is located below the steering roller (4).

8. The anti-winding warping machine according to claim 1, characterized in that: Both ends of the steering roller (4) and the winding roller (5) are fixedly fitted with annular baffles (6).

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