Weft yarn breakage detector for electronic-grade glass fiber cloth weaving
By introducing a weft yarn breakage detector into the fiberglass cloth weaving process, and using a high-intensity camera and illumination light source to detect weft yarn breakage, abnormal weft yarns are automatically processed, solving the problem of broken yarns and fuzz forming during the weaving process, thus improving the fabric quality and production efficiency.
Patent Information
- Application Number
- CN202423188001.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-23
AI Technical Summary
During the fiberglass cloth weaving process, the weft yarns are broken and fuzzy due to airflow and reed impacts, resulting in weft breakage abnormalities on the cloth surface, which cannot meet the insulation performance requirements of high-end products.
Design a weft yarn breakage detector for electronic grade glass fiber cloth weaving, comprising a weft yarn holder, guide roller assembly, detection assembly and weft storage device, using a high-intensity camera and illumination light source to detect weft yarn breakage, automatically stop the machine and handle abnormal weft yarns.
It effectively reduces weft tears in the fabric, improves fabric quality, enables 24-hour continuous monitoring and automatic processing, and increases production efficiency.
Smart Images

Figure CN223561815U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of electronic grade glass fiber cloth manufacturing, especially relates to a weft breakage detector for electronic grade glass fiber cloth weaving. BACKGROUND
[0002] With the development of science and technology, intelligent electronic equipment develops towards smaller and thinner, which means that a same or even higher number of chips needs to be installed on a smaller substrate, so the circuit on the substrate will be more dense and the wiring distance will be smaller. As the skeleton layer of the substrate, the glass fiber cloth must have good insulation performance to prevent short circuit, which requires the glass fiber cloth to have few or even no broken filaments. This will be the future development trend of glass fiber cloth.
[0003] Since a glass yarn is composed of multiple glass fibers, some glass fibers will break due to the friction of the yarn guide part during production, thereby generating broken filaments on the surface of the glass yarn. During weaving, the broken glass yarn is subjected to air flow impact and reed beating, thereby forming weft breakage abnormalities on the cloth surface. The produced glass fiber cloth cannot meet the production requirements of high-end products. SUMMARY
[0004] In view of the problem that the broken glass yarn is subjected to air flow impact and reed beating during weaving, thereby forming weft breakage abnormalities on the cloth surface, a weft yarn broken filament detector for electronic grade glass fiber cloth weaving is provided.
[0005] The technical scheme of the utility model is as follows: a weft yarn broken filament detector for electronic grade glass fiber cloth weaving, comprising a weft yarn seat, a weft yarn, a guide roller assembly, a detection assembly, and a weft accumulator; the weft yarn is wound on the weft yarn seat, one end of the weft yarn is connected to the weft accumulator, the guide roller assembly is arranged between the weft yarn and the weft accumulator, the weft yarn is wound on the guide roller assembly, and the guide roller assembly is provided with the detection assembly.
[0006] Preferably, the guide roller assembly comprises a first guide roller, a second guide roller, and a third guide roller.
[0007] Preferably, the weft yarn is wound on the first guide roller, the second guide roller, and the third guide roller in sequence.
[0008] Preferably, the detection assembly is arranged between the second guide roller and the third guide roller.
[0009] Preferably, the detection assembly comprises a high-strength camera and an illumination light source.
[0010] The utility model discloses beneficial effect lies in: the utility model discloses can effectively reduce the weft broken defect of cloth face, promote cloth face quality;Weft broken silk exception does not need manual supervision, can continuous 24h computer monitoring, and the monitoring effect is guaranteed;Exceptional weft finds without manual processing, can automatic processing and starting, promote production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 It is a structure schematic diagram for weft broken silk detector for electronic grade glass fiber cloth weaving of the utility model.
[0012] In the drawing, the component name corresponding to each reference sign is as follows:
[0013] 1, weft seat;2, weft;3, guide wheel assembly;31, first guide wheel;32, second guide wheel;33, third guide wheel;4, detection assembly;41, high-strength camera;42, illumination light source;5, weft accumulator. SPECIFIC EMBODIMENT
[0014] The utility model will be described in detail below in combination with the drawings and specific embodiment. The embodiment is implemented on the premise of the technical scheme of the utility model, and gives detailed implementation mode and specific operation process, but the protection scope of the utility model is not limited to the following examples.
[0015] REFERENCE Figure 1 As shown in the utility model discloses a kind of weft broken silk detectors for electronic grade glass fiber cloth weaving, including weft seat 1, weft 2, guide wheel assembly 3, detection assembly 4, weft accumulator 5;Weft 2 is wound on weft seat 1, one end of weft 2 is connected with weft accumulator 5, and enters inside, and guide wheel assembly 3 is equipped between weft 2 and weft accumulator 5, weft 2 is wound on guide wheel assembly 3, and guide wheel assembly 3 is equipped with detection assembly 4;Weft 2 is unwound from weft seat 1, passes through guide wheel assembly 3, enters detection assembly 4, then enters weft accumulator, finally completes weft throwing beating action under the action of steel reed by main nozzle, auxiliary nozzle, weft suction device, and is interwoven with warp to form fabric;
[0016] The guide wheel assembly 3 includes first guide wheel 31, second guide wheel 32 and third guide wheel 33;Weft 2 is wound on first guide wheel 31, second guide wheel 32 and third guide wheel 33 in sequence, and detection assembly 4 is arranged between second guide wheel 32 and third guide wheel 33;Detection assembly 4 includes high-strength camera 41 and illumination light source 42;
[0017] Its working principle and beneficial effects are as follows:
[0018] When the broken weft yarn 2 is unwound from the weft yarn seat 1, it is captured by the high-strength camera 41, a stop signal is sent to the loom, and the loom stops; then the loom automatically completes the following actions under the control of the program: the reed moves backward, the shed is opened; the weft yarn 2 is released by the electromagnetic needle of the weft accumulator 5, the main nozzle and auxiliary nozzle air valves of the loom are opened, and the abnormal weft yarn is blown away; the weft accumulator is pre-wound; the reed reciprocates, and the loom is normally started; when the abnormal weft yarn is found again, the above actions will be repeated;
[0019] The utility model discloses can effectively reduce the weft broken defect of cloth face, promote cloth face quality;Weft broken abnormality does not need manual supervision, can continuous 24h computer monitoring, and the monitoring effect is guaranteed;Abnormal weft yarn is found after not needing manual processing, can start after automatic processing, and production efficiency is promoted.
[0020] It should be noted that the above terms "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. The terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. The meaning of "a plurality of" is two or more. "Mounting", "connection" and "connection" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected.
[0021] The above is only a preferred embodiment of the utility model, and is not any form and substantial limitation of the utility model. It should be noted that for ordinary skilled persons in the art, without departing from the utility model, a number of improvements and supplements can be made, which should also be considered as the protection range of the utility model. For those skilled in the art, without departing from the spirit and scope of the utility model, some changes, modifications and equivalent changes of the above disclosed technical content can be made, which are equivalent embodiments of the utility model; at the same time, any equivalent change, modification and evolution of the above-mentioned embodiments according to the essential technology of the utility model are still within the scope of the technical scheme of the utility model.
Claims
1. A weft yarn breakage detector for electronic-grade glass fiber cloth weaving, characterized in that, It includes a weft seat (1), a weft yarn (2), a guide wheel assembly (3), a detection assembly (4), and a weft storage device (5); the weft yarn (2) is wound on the weft seat (1), one end of the weft yarn (2) is connected to the weft storage device (5), a guide wheel assembly (3) is provided between the weft yarn (2) and the weft storage device (5), the weft yarn (2) is wound on the guide wheel assembly (3), and the guide wheel assembly (3) is provided with a detection assembly (4).
2. The weft yarn breakage detector for electronic-grade glass fiber cloth weaving according to claim 1, characterized in that, The guide wheel assembly (3) includes a first guide wheel (31), a second guide wheel (32), and a third guide wheel (33). The weft yarn (2) passes through and is wound around the first guide wheel (31), the second guide wheel (32), and the third guide wheel (33) in sequence.
3. The weft yarn breakage detector for electronic-grade glass fiber cloth weaving according to claim 2, characterized in that, The detection component (4) is disposed between the second guide wheel (32) and the third guide wheel (33).
4. The weft yarn breakage detector for electronic-grade glass fiber cloth weaving according to claim 1, characterized in that, The detection component (4) includes a high-intensity camera (41) and an illumination light source (42).