Rapid dyeing device in yarn routing process
By incorporating dyeing components and a dryer during the yarn winding process, rapid and uniform dyeing is achieved, solving the problems of uneven yarn dyeing and low efficiency, and improving production efficiency.
Patent Information
- Application Number
- CN202422970643.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Existing yarn dyeing methods require prolonged soaking after winding, resulting in uneven dyeing, complicated worker operations, and reduced production efficiency.
A dyeing unit and a dryer are set up during the yarn winding and winding process. The dyeing chamber, temperature controller and vibration motor are used to achieve fast and uniform dyeing, and the dyeing agent is quickly solidified by heating lamps.
It improves yarn dyeing efficiency and uniformity, simplifies processes, reduces extra operating time, and enhances yarn production efficiency.
Smart Images
Figure CN223561874U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to yarn dyeing technical field especially, relate to a yarn line process quick dyeing device. BACKGROUND
[0002] Now's textile has various colors, some are dyed after weaving, and some are woven directly by various color yarns. In the yarn weaving field, there are various dyeing methods, such as cheese dyeing, beam dyeing, hank dyeing and dip dyeing. And yarn dyeing can choose different stages, affected by several factors, and the advantages and disadvantages are different.
[0003] For example, the common dip dyeing method is to wind the yarn first, and then dye the yarn after winding into a ball. The advantage is low cost and simple operation. However, the wound yarn needs to be soaked for a long time using dyeing barrel, which takes a long time.
[0004] Moreover, when the wound yarn is put into the dyeing barrel, it is a ball, which can cause uneven dyeing of the outer yarn and the inner yarn, affecting the quality of the yarn, and even requiring secondary dyeing, which wastes more time.
[0005] In addition, this dyeing method and many other dyeing methods are separated from yarn winding and winding, which not only makes the process more complex, but also requires additional construction operation of workers, and takes more time, reducing the production efficiency of yarn. INVENTION CONTENTS
[0006] Therefore, the purpose of the utility model is to provide a yarn line process quick dyeing device to solve the problem of how to dye quickly while winding the yarn in the prior art, and to simplify the process and improve the efficiency.
[0007] In order to achieve the above purpose, the utility model provides a yarn line process quick dyeing device, which comprises a take-up roller for yarn winding, and the end of the yarn is wound on the take-up roller. The quick dyeing device further comprises:
[0008] A dyeing part is arranged in front of the take-up roller, the dyeing part is provided with a dyeing chamber, the yarn passes through the dyeing chamber when winding in the dyeing part, and the dyeing chamber is filled with dyeing agent;
[0009] A dryer is arranged between the take-up roller and the dyeing part, the yarn passes through the inside center of the dryer and is suspended when winding, and a plurality of heating lamps are arranged on the inner wall of the dryer.
[0010] Further, the distance between the dryer and the dyeing part is less than 20 cm.
[0011] Further, the dyeing bin is provided with a temperature controller for controlling the temperature of the dyeing agent in the dyeing bin, and the dyeing bin is further provided with a vibrating motor.
[0012] Further, the yarn before the dyeing member entrance and the yarn after the dyeing member exit are parallel and collinear, and the dyeing bin is located below the yarns entering and exiting the dyeing member.
[0013] Further, the dyeing member is provided with a plurality of deflection wheels, the yarn is in rolling connection with the deflection wheels, and the yarn is routed in an inverted "several" shape in the dyeing member through the deflection wheels.
[0014] Further, the dyeing member is further fixedly connected with a liquid supply pipe, the dyeing member is further provided with a dyeing agent flow channel communicating with the liquid supply pipe and the dyeing bin, and the liquid supply pipe is further provided with an electromagnetic valve.
[0015] Further, the dyeing member is fixedly connected to the bottom plate, and the dryer is fixedly connected to the bottom plate through the fixing plate.
[0016] Further, the dryer is further connected with a wire above the dryer, and the wire is connected with an external power supply and the heating lamp.
[0017] Further, the dryer is a tubular member with two open ends, and the two ends of the dryer are provided with semicircular covers, the center of each semicircular cover is provided with an opening for yarn routing, and the inner wall of each semicircular cover is provided with a reflector.
[0018] The dyeing member is fixedly connected to the bottom plate, and the dryer is fixedly connected to the bottom plate through the fixing plate.
[0019] 2、In the dyeing bin, a temperature controller and a vibrating motor are arranged to provide a more efficient dyeing environment, and the temperature and vibration are controlled to prevent the dyeing agent from precipitating and solidifying.
[0020] 3、The yarn before the dyeing member entrance and the yarn after the dyeing member exit are parallel and collinear, and the dyeing bin is located below the yarns entering and exiting the dyeing member, which avoids the dyeing agent in the dyeing bin from leaking from the entrance and exit of the dyeing member, and the yarn deflection wheels are routed in an inverted "several" shape in the dyeing member, which not only facilitates dyeing but also reduces the amount of dyeing agent taken away by the yarn when it exits.
[0021] 4. The dryer is provided behind the dyeing member, the dryer is a tubular member with open ends, the yarn passes through the center of the dryer and is suspended, and a plurality of heating lamps are arranged on the inner wall of the dryer to make the dyeing agent on the yarn solidify quickly through heat radiation. In addition, a semicircular cover is arranged at both ends of the dryer, and a small opening is arranged at the center of the semicircular cover for the yarn to pass through, so as to retain as much heat as possible in the dryer. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical scheme of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description. Obviously, the drawings described below are only the present application, and those skilled in the art can obtain other drawings according to these drawings without creative labor.
[0023] Figure 1 It is the overall structure principle diagram of the device of the present application.
[0024] Figure 2 It is the front view of the device of the present application.
[0025] Figure 3 It is the external structure diagram of the dyeing member part and the dryer part in the device of the present application.
[0026] Figure 4 It is the internal structure diagram of the dyeing member part and the dryer part in the device of the present application.
[0027] The marks in the figure are:
[0028] 101, yarn, 102, dyeing member, 103, infusion tube, 104, electromagnetic valve, 105, dyeing agent flow channel, 106, dyeing bin, 107, steering wheel, 108, temperature controller, 109, dryer, 110, semicircular cover, 111, heating lamp, 112, wire, 113, fixed plate, 114, bottom plate, 115, take-up roller. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical scheme and advantages of the present application more clear and obvious, the present application will be further described in detail below in combination with specific embodiments.
[0030] It should be noted that, unless otherwise defined, technical terms or scientific terms used in the present application should be understood as the usual meaning understood by those skilled in the art to which the present application belongs. The "first", "second" and similar words used in the present application do not represent any order, quantity or importance, but are only used to distinguish different components. "Include" or "contain" and similar words mean that the elements or objects before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connected" or "connected" and similar words are not limited to physical or mechanical connection, but can include electrical connection, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to represent the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0031] The first aspect of the present application, as shown in Figure 1 、 Figure 3 and Figure 4 , in order to improve the problem that workers need to perform additional construction operation caused by dip dyeing method, and more time is spent, which reduces the production efficiency of yarn. A dyeing member 102 for dyeing the yarn 101 is arranged in front of the take-up roller 115 for winding the yarn 101, the dyeing member 102 is provided with a dyeing bin 106, and the dyeing bin 106 is filled with dyeing agent, and the yarn 101 passes through the dyeing bin 106 when winding in the dyeing member 102, thereby realizing dyeing.
[0032] Specifically, the yarn 101 before the entrance of the dyeing member 102 and the yarn 101 after the exit of the dyeing member 102 are parallel and collinear, and the position of the dyeing bin 106 is below the yarn 101 at the entrance and exit of the dyeing member 102. The dyeing member 102 is provided with a plurality of deflection rollers 107, the yarn 101 is in rolling connection with the deflection rollers 107, and the yarn 101 winds in the dyeing member 102 in an inverted "several" shape through the deflection rollers 107.
[0033] Preferably, the yarn 101 can also be made to wind in an "S" shape in the dyeing bin 106 through the deflection rollers 107, so as to increase the residence time of the yarn 101 in the dyeing bin 106, so that the dyeing effect is better.
[0034] In addition, the dyeing member 102 is also fixedly connected with a liquid supply pipe 103, and the dyeing member 102 is also provided with a dyeing agent flow channel 105 communicating the liquid supply pipe 103 and the dyeing bin 106, and the liquid supply pipe 103 is also provided with an electromagnetic valve 104, the liquid supply pipe 103 supplies liquid to the dyeing bin 106 through the electromagnetic valve 104, so as to supplement the dyeing agent at any time.
[0035] The yarn 101 is dyed in the process of winding, the dyeing part 102 is arranged at any position before the take-up roller 115, and the dyeing bin 106 is arranged in the dyeing part 102, and the dyeing bin 106 is filled with dyeing agent. Then the dyeing is completed by the yarn 101 passing through the dyeing bin 106 when the yarn 101 runs in the dyeing part 102. The efficiency is higher, and the dyeing is more uniform.
[0036] Preferably, the temperature controller 108 is arranged in the dyeing bin 106 for controlling the temperature of the dyeing agent in the dyeing bin 106, and the vibration motor is arranged in the dyeing bin 106. The temperature controller 108 and the vibration motor provide a more efficient dyeing environment, and prevent the dyeing agent from precipitating and solidifying by controlling the temperature and vibration.
[0037] The second aspect of the utility model is shown in Figure 2 、 Figure 3 and Figure 4 The dryer 109 is arranged between the take-up roller 115 and the dyeing part 102, and the interval between the dryer 109 and the dyeing part 102 is less than 20 cm. The dryer 109 is a tubular part with two open ends, a plurality of heating lamps 111 are arranged on the inner wall of the dryer 109, and a semicircular cover 110 is arranged at each end of the dryer 109. The semicircular cover 110 is provided with an opening for the yarn 101 to run, and a reflector is arranged on the inner wall of the semicircular cover 110.
[0038] Preferably, the yarn 101 runs through the inner center of the dryer 109 and is suspended.
[0039] In addition, the dyeing part 102 is fixedly connected to the bottom plate 114, and the dryer 109 is fixedly connected to the bottom plate 114 through the fixing plate 113. The entrance and exit of the dryer 109 are parallel and collinear with the entrance and exit of the dyeing part 102. A wire 112 is further connected above the dryer 109, and the wire 112 is connected to an external power supply and the heating lamp 111.
[0040] The dryer 109 is arranged behind the dyeing part 102, the dryer 109 is a tubular part with two open ends, the yarn 101 runs through the inner center of the dryer 109 and is suspended, and a plurality of heating lamps 111 are arranged on the inner wall of the dryer 109. The dyeing agent on the yarn 101 is quickly solidified by heat radiation. In addition, a semicircular cover 110 is arranged at each end of the dryer 109, a small opening for the yarn 101 to run is arranged at the center of the semicircular cover 110, and a reflector is arranged on the inner wall of the semicircular cover 110 to retain as much heat as possible in the dryer 109.
[0041] In summary, the utility model discloses a dyeing method and device, which can dye yarns in a higher efficiency and more uniform way. The yarns before and after the dyeing device are parallel and collinear, and the dyeing agent in the dyeing device will not leak out. The yarns in the dyeing device are in a reverse "U" shape, which can reduce the dyeing agent taken away by the yarns. A dryer is arranged behind the dyeing device, and the yarns pass through the center of the dryer and are suspended. The dyeing agent on the yarns can be quickly solidified by the heating lamps in the dryer. The heat can be retained in the dryer by the half-circular covers at the two ends of the dryer.
[0042] It should be understood by those of ordinary skill in the art that the above discussion of any of the embodiments is merely exemplary and is not intended to suggest that the scope of the utility model includes the right claims are limited to these examples; under the idea of the utility model, the above embodiments or technical features in different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes of different aspects of the utility model as described above. In order to be brief, they are not provided in details.
[0043] The utility model is intended to cover all such alternatives, modifications and variations falling within the broad scope of the appended claims. Therefore, any omission, modification, equivalent replacement, improvement, etc. made in the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A rapid dyeing device in a yarn threading process, comprising a take-up roller (115) for the threading and winding of a yarn (101), the end of which is wound on the take-up roller (115), characterized in that, The rapid dyeing device further comprises: A dyeing part (102) arranged in front of the take-up roller (115), wherein a dyeing chamber (106) is arranged in the dyeing part (102), the yarn (101) passes through the dyeing chamber (106) when running in the dyeing part (102), and the dyeing chamber (106) is filled with a dyeing agent; A dryer (109) arranged between the take-up roller (115) and the dyeing part (102), wherein the yarn (101) passes through the inside center of the dryer (109) and is suspended, and a plurality of heating lamps (111) are arranged on the inner wall of the dryer (109).
2. A rapid dyeing device in a yarn threading process according to claim 1, characterized in that, The distance between the dryer (109) and the dyeing part (102) is less than 20 cm.
3. A rapid dyeing device in a yarn path according to claim 1, characterized in that, A temperature controller (108) is arranged in the dyeing chamber (106) to control the temperature of the dyeing agent in the dyeing chamber (106), and a vibration motor is further arranged in the dyeing chamber (106).
4. A rapid dyeing device in a yarn path according to claim 1, characterized in that, The yarn (101) before the entrance of the dyeing part (102) and the yarn (101) after the exit of the dyeing part (102) are parallel and collinear, and the dyeing chamber (106) is arranged below the yarn (101) at the entrance and exit of the dyeing part (102).
5. A rapid dyeing device in a yarn threading process according to claim 4, characterized in that, The dyeing part (102) is provided with a plurality of deflection wheels (107), the yarn (101) is in rolling connection with the deflection wheels (107), and the yarn (101) runs in the dyeing part (102) in an inverted "U" shape through the deflection wheels (107).
6. A yarn dyeing apparatus according to claim 1, 4 or 5, wherein The dyeing part (102) is further fixedly connected with a liquid delivery pipe (103), the dyeing part (102) is further provided with a dyeing agent flow channel (105) connected with the liquid delivery pipe (103) and the dyeing chamber (106), and the liquid delivery pipe (103) is further provided with an electromagnetic valve (104).
7. A rapid dyeing device in a yarn path according to claim 1, characterized in that, The dyeing part (102) is fixedly connected with a bottom plate (114), and the dryer (109) is fixedly connected with the bottom plate (114) through a fixing plate (113).
8. A rapid dyeing device in a yarn path according to claim 1, characterized in that, A wire (112) is further connected above the dryer (109), and the wire (112) is connected with an external power supply and the heating lamps (111).
9. A rapid dyeing apparatus for yarns in a yarn path according to claim 1 or 8, characterized in that The dryer (109) is a tubular part with open two ends, and semicircular covers (110) are arranged at the two ends of the dryer (109), the center of each semicircular cover (110) is provided with an opening for the yarn (101) to run, and a reflecting mirror is arranged on the inner wall of each semicircular cover (110).