Refrigerant runner plate of heat management integrated module and heat management integrated module
By using plastic injection molding and a mesh-like reinforcing structure, the problems of high production cost and complex processing of the refrigerant flow channel plate for the thermal management integrated module were solved, achieving cost reduction and strength improvement.
Patent Information
- Application Number
- CN202423198797.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-24
AI Technical Summary
The existing thermal management integrated module refrigerant flow channel plate has high production costs and complex processing technology, causing the product to lose its competitive advantage.
The refrigerant flow channel plate is manufactured using plastic injection molding, and its dimensional accuracy and structural strength are improved by using a grid-like reinforcement structure, which simplifies the production process.
It reduces the production cost of refrigerant flow channel plates, improves dimensional accuracy and structural strength, enhances pressure resistance, and is suitable for a variety of refrigerants.
Smart Images

Figure CN223564484U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of heat management, especially relates to a heat management integrated module refrigerant flow channel plate and heat management integrated module. BACKGROUND
[0002] The design of the refrigerant flow channel plate is to achieve uniform distribution and flow of fluid in the entire cooling system. It is usually made of aluminum alloy material, which has good heat insulation, corrosion resistance and compression strength. The refrigerant flow channel plate usually has multiple channels inside for guiding the flow of refrigerant in the entire heat pump system.
[0003] In the prior art, the refrigerant flow channel plate of the heat management integrated module is usually produced by casting, extrusion or CNC machining. The refrigerant flow channel plate manufactured by casting or extrusion has low dimensional accuracy. For some heat management integrated modules with high assembly precision requirements, it is often necessary to further machine to improve the precision, thereby resulting in high production cost and secondary processing cost, greatly increasing the cost of the refrigerant flow channel plate. Moreover, the refrigerant flow channel plate manufactured by the conventional method has a large area and a thick pipe wall, resulting in complex processing technology and high material cost of the refrigerant flow channel plate, which causes the product to lose its competitive advantage.
[0004] Therefore, it is urgent to provide a heat management integrated module refrigerant flow channel plate and a heat management integrated module to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a heat management integrated module refrigerant flow channel plate to solve the problems of high production cost and complex processing technology of the refrigerant flow channel plate on the heat management integrated module.
[0006] To achieve this purpose, the utility model adopts the following technical solutions:
[0007] A heat management integrated module refrigerant flow channel plate, the refrigerant flow channel plate is a plastic injection molded element, and the plastic refrigerant flow channel plate comprises:
[0008] A first pipe;
[0009] At least two reinforcing plates, the first pipe is arranged through the at least two reinforcing plates, and the at least two reinforcing plates are arranged along the axial direction of the first pipe;
[0010] At least two groups of fixing assemblies, the fixing assembly comprises two fixing pieces, the two fixing pieces are respectively located on the two sides of the first radial direction of the first pipe, the two sides of the reinforcing plate are respectively connected with the corresponding fixing piece, the at least two groups of fixing assemblies are distributed along the second radial direction of the first pipe, and the first radial direction and the second radial direction are different directions.
[0011] As preferred, the plastic refrigerant flow channel plate further comprises a fixing strip, the fixing strip is connected with the outer wall of the first pipeline, and each reinforcing plate is connected with the fixing strip on one side wall in the second radial direction.
[0012] As preferred, the plastic refrigerant flow channel plate further comprises a fixing plate, the fixing plate is connected with the other side wall of each reinforcing plate in the second radial direction. As preferred, the fixing plate is provided with a connecting hole and a reinforcing sleeve, the connecting hole is communicated with the first pipeline, and the hole wall of the connecting hole is clamped on the outer wall of the reinforcing sleeve.
[0013] Or, the edge of the connecting hole is provided with an annular groove, the annular groove is coaxial with the connecting hole, and the groove bottom of the annular groove is provided with a gasket.
[0014] As preferred, the plastic refrigerant flow channel plate further comprises a second pipeline, one end of the second pipeline is communicated with the first pipeline, and the other end of the second pipeline is connected with the fixing plate and communicated with the connecting hole.
[0015] Another object of the present application is to provide a heat management integrated module to solve the problem of high production cost of the heat management integrated module.
[0016] To achieve this object, the present application adopts the following technical solutions:
[0017] A heat management integrated module, comprising a compressor, a condenser, a liquid storage tank, an evaporator and the heat management integrated module plastic refrigerant flow channel plate, the compressor, the condenser, the liquid storage tank and the evaporator are integrated on the plastic refrigerant flow channel plate, the plastic refrigerant flow channel plate is provided with a first flow channel, a second flow channel, a third flow channel and a fourth flow channel, the outlet of the condenser is communicated with the inlet of the liquid storage tank through the first flow channel, the outlet of the liquid storage tank is communicated with the inlet of the evaporator through the second flow channel, the outlet of the evaporator is communicated with the inlet of the compressor through the third flow channel, and the outlet of the compressor is communicated with the inlet of the condenser through the fourth flow channel.
[0018] As preferred, the heat management integrated module further comprises a second control valve, the outlet of the second control valve is communicated with the inlet of the compressor, and the inlet of the second control valve is communicated with the outlet of the compressor.
[0019] Another object of the present application is to provide a heat management integrated module to solve the problem of high production cost of the heat management integrated module.
[0020] To achieve this object, the present application adopts the following technical solutions:
[0021] The utility model provides a kind of thermal management integrated module, including compressor, condenser, liquid tank, fourth control valve, air supplement heat exchanger, evaporator and the above-mentioned thermal management integrated module plastic refrigerant flow channel board, compressor, condenser, liquid tank, air supplement heat exchanger and evaporator are integrated on plastic refrigerant flow channel board, plastic refrigerant flow channel board is equipped with fifth flow channel, sixth flow channel, seventh flow channel, eighth flow channel, ninth flow channel and tenth flow channel, the outlet of condenser is communicated with the inlet of liquid tank by fifth flow channel, the outlet of liquid tank is communicated with the first inlet of air supplement heat exchanger by sixth flow channel, the first outlet of air supplement heat exchanger is communicated with the inlet of evaporator by seventh flow channel, the second outlet of air supplement heat exchanger is communicated with the inlet of compressor by tenth flow channel, the outlet of evaporator is communicated with the inlet of compressor by eighth flow channel, the outlet of compressor is communicated with the inlet of condenser by ninth flow channel, the inlet of fourth control valve is communicated with the outlet of liquid tank, the outlet of fourth control valve is communicated with the second inlet of air supplement heat exchanger, fifth flow channel, sixth flow channel, seventh flow channel, eighth flow channel, ninth flow channel and tenth flow channel are not communicated.
[0022] As preferred, the thermal management integrated module further comprises a fifth control valve, the outlet of the fifth control valve is communicated with the inlet of the compressor, and the inlet of the fifth control valve is communicated with the outlet of the compressor.
[0023] Another purpose of the utility model is to provide a kind of thermal management integrated module, to solve the problem of high production cost of thermal management integrated module.
[0024] To achieve this purpose, the utility model adopts the following technical solutions:
[0025] A kind of thermal management integrated module, including compressor, condenser, liquid tank, seventh control valve, air supplement heat exchanger, evaporator and the above-mentioned thermal management integrated module plastic refrigerant flow channel board, compressor, condenser, liquid tank, air supplement heat exchanger and evaporator are integrated on plastic refrigerant flow channel board, plastic refrigerant flow channel board is equipped with eleventh flow channel, twelfth flow channel, thirteenth flow channel, fourteenth flow channel, fifteenth flow channel and sixteenth flow channel, the outlet of condenser is communicated with the inlet of liquid tank by eleventh flow channel, the outlet of liquid tank is communicated with the first inlet of air supplement heat exchanger by twelfth flow channel, the first outlet of air supplement heat exchanger is communicated with the inlet of evaporator by thirteenth flow channel, the second outlet of air supplement heat exchanger is communicated with the inlet of compressor by sixteenth flow channel, the outlet of evaporator is communicated with the inlet of compressor by fourteenth flow channel, the outlet of compressor is communicated with the inlet of condenser by fifteenth flow channel, the inlet of seventh control valve is communicated with the first outlet of air supplement heat exchanger, the outlet of seventh control valve is communicated with the second inlet of air supplement heat exchanger, eleventh flow channel, twelfth flow channel, thirteenth flow channel, fourteenth flow channel, fifteenth flow channel and sixteenth flow channel are not communicated.
[0026] The utility model has the beneficial effect that:
[0027] The heat management integrated module refrigerant flow channel plate and the heat management integrated module of the utility model have the production mode of injection molding, improve the size precision of the plastic refrigerant flow channel plate, simplify the production process of the plastic refrigerant flow channel plate, and greatly reduce the production cost of the plastic refrigerant flow channel plate. The plastic refrigerant flow channel plate comprises a first pipeline, at least two reinforcing plates and at least two fixing members, the first pipeline is arranged through the at least two reinforcing plates, and the at least two reinforcing plates are arranged along the axial direction of the first pipeline; at least two groups of fixing assemblies, the fixing assembly comprises two fixing members, the two fixing members are respectively located on the two sides of the first radial direction of the first pipeline, the two sides of the reinforcing plate are connected with the corresponding fixing member respectively, the at least two groups of fixing assemblies are distributed along the second radial direction of the first pipeline, and the first radial direction and the second radial direction are different directions. The at least two reinforcing plates and the at least two groups of fixing assemblies are connected to form a grid-shaped reinforcing structure, the grid-shaped reinforcing structure improves the support effect on the pipe wall of the first pipeline, so that the first pipeline is not easy to warp and deform during injection molding, thereby improving the structural strength of the first pipeline; the grid-shaped reinforcing structure also plays the role of tightly clamping the pipe wall of the first pipeline, and further improves the pressure-bearing capacity of the first pipeline to be compatible with more refrigerants. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 is the first structure schematic view of the plastic refrigerant flow channel plate provided by the utility model embodiment one;
[0029] Figure 2 is the second structure schematic view of the plastic refrigerant flow channel plate provided by the utility model embodiment one;
[0030] Figure 3 is the structure schematic view of the heat management integrated module provided by the utility model embodiment one;
[0031] Figure 4 is the working principle diagram of the heat management integrated module provided by the utility model embodiment one (the plastic refrigerant flow channel plate is not shown);
[0032] Figure 5 is the working principle diagram of the heat management integrated module provided by the utility model embodiment two (the plastic refrigerant flow channel plate is not shown);
[0033] Figure 6 is the working principle diagram of the heat management integrated module provided by the utility model embodiment three (the plastic refrigerant flow channel plate is not shown);
[0034] Figure 7 is the working principle diagram of the heat management integrated module provided by the utility model embodiment four (the plastic refrigerant flow channel plate is not shown);
[0035] Figure 8It is the working principle diagram of the thermal management integrated module (not showing the plastic refrigerant flow channel plate) provided by the embodiment five of the utility model.
[0036] In the figure:
[0037] 1, plastic refrigerant flow channel plate; 11, first pipeline; 12, reinforcing plate; 13, fixing part; 14, connecting hole; 15, reinforcing sleeve; 16, second pipeline; 17, fixed strip; 18, fixed plate; 2, compressor; 3, condenser; 4, liquid storage tank; 5, evaporator; 6, air supplementing heat exchanger; 71, first control valve; 72, second control valve; 73, third control valve; 74, fourth control valve; 75, fifth control valve; 76, sixth control valve; 77, seventh control valve. DETAILED DESCRIPTION
[0038] The utility model will be further explained in detail in combination with the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the utility model, and not limited to the utility model. In addition, it should be noted that, in order to facilitate the description, only the part related to the utility model is shown in the drawings, not all structures.
[0039] In the description of the utility model, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; It can be mechanically connected, or it can be electrically connected; It can be directly connected, or it can be indirectly connected through an intermediate medium; It can be the communication between two elements or the interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0040] In the utility model, unless otherwise explicitly specified and limited, the first feature "on" or "below" the second feature can include that the first and second features are in direct contact, or the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "above" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0041] In the description of the present embodiment, the terms "upper", "lower", "right", and the like, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only used to distinguish in the description, and have no special meaning.
[0042] Embodiment one
[0043] Injection molding, also known as injection molding, is a molding method that combines injection and molding. The advantages of injection molding method are fast production speed, high efficiency, automatic operation, various colors and shapes, and accurate product size. The product is easy to update, can form complex parts, and is suitable for mass production and complex product molding fields. At a certain temperature, the completely melted plastic material is stirred by a screw, injected into the mold cavity under high pressure, and after cooling and solidification, the molded product is obtained. This method is one of the important processing methods, suitable for batch production of complex shaped parts, such as the production of plastic coolant flow channel plate 1 of thermal management integrated module.
[0044] The present embodiment provides a thermal management integrated module coolant flow channel plate to solve the problems of high production cost and complex processing technology of the coolant flow channel plate on the integrated module.
[0045] Specifically, as shown in Figures 1 to 2 The plastic coolant flow channel plate 1 is an injection molded element, and the plastic coolant flow channel plate 1 comprises a first pipe 11, at least two reinforcing plates 12 and at least two fixing members 13, the first pipe 11 is arranged through the at least two reinforcing plates 12, and the at least two reinforcing plates 12 are arranged along the axial direction (Z direction in the figure) of the first pipe 11; at least two groups of fixing assemblies, the fixing assembly comprises two fixing members 13, the two fixing members 13 are respectively located on both sides of the first pipe 11 in the first radial direction (X direction in the figure), and the two sides of the reinforcing plate 12 are respectively connected with the corresponding one of the fixing members 13, and the at least two groups of fixing assemblies are arranged along the second radial direction (Y direction in the figure) of the first pipe 11. Figure 1 Figure 1 Figure 1 The plastic refrigerant flow channel plate 1 is produced by injection molding, which improves the dimensional accuracy of the plastic refrigerant flow channel plate 1. The first pipe 11, the reinforcing plate 12, and the fixing member 13 are produced by integral injection molding, which greatly simplifies the production process of the plastic refrigerant flow channel plate 1 and greatly reduces the production cost of the plastic refrigerant flow channel plate 1. In addition, the at least two reinforcing plates 12 are connected with the at least two groups of fixing assemblies to form a grid-shaped reinforcing structure. The grid-shaped reinforcing structure improves the support effect on the pipe wall of the first pipe 11, so that the first pipe 11 is not prone to warping deformation during injection molding, thereby improving the structural strength of the first pipe 11. The grid-shaped reinforcing structure also plays a role of tightly clamping the pipe wall of the first pipe 11, preventing the first pipe 11 from bursting due to the pressure of the refrigerant, and further improving the pressure-bearing capacity of the first pipe 11, so that the plastic refrigerant flow channel plate 1 can be compatible with more types of refrigerants.
[0046] It should be noted that in the present embodiment, the at least two groups of fixing assemblies are arranged along the second radial direction of the first pipe 11, and the second radial direction of the first pipe 11 is perpendicular to the first radial direction of the first pipe 11. Of course, in other embodiments, the second radial direction of the first pipe 11 can also be at an angle of 50° or 60° or other angles with the first radial direction of the first pipe 11.
[0047] Further, each fixing member 13 is connected with the outer wall of the first pipe 11. Increasing the connection position of the grid-shaped reinforcing structure and the first pipe 11 makes the support effect on the pipe wall of the first pipe 11 more obvious, so that the grid-shaped reinforcing structure has a good inhibitory effect on the deformation of the first pipe 11 during production, thereby reducing the warping deformation of the first pipe 11 during injection molding and further improving the structural strength of the first pipe 11.
[0048] In the present embodiment, the reinforcing plate 12 is perpendicular to the axial direction of the first pipe 11. In other embodiments, the reinforcing plate 12 can be not perpendicular to the axial direction of the first pipe 11. In the present embodiment, the fixing member 13 is parallel to the axial direction of the first pipe. In other embodiments, the fixing member 13 can also be not parallel to the axial direction of the first pipe 11.
[0049] Further, the plastic refrigerant flow channel plate 1 further comprises a fixing strip 17 connected with the outer wall of the first pipe 11, and each of the reinforcing plates 12 is connected with the fixing strip 17 on one side in the second radial direction. By adding the fixing strip 17 and connecting it with the reinforcing plate 12, the strength of the grid-shaped reinforcing structure is enhanced, so that the supporting force and the clamping force of the grid-shaped reinforcing structure on the first pipe 11 are further enhanced, thereby improving the strength and pressure-bearing capacity of the first pipe 11, and making the plastic refrigerant flow channel plate 1 compatible with more types of refrigerants. In addition, by connecting the fixing strip 17 with the first pipe 11, the clamping force of the grid-shaped reinforcing structure on the first pipe 11 is enhanced, thereby further enhancing the strength of the first pipe 11.
[0050] Further, the plastic refrigerant flow channel plate 1 further comprises a fixing plate 18, and each of the reinforcing plates 12 is connected with the fixing plate 18 on the other side in the second radial direction, thereby further enhancing the strength of the grid-shaped reinforcing structure, so that the structural strength of the first pipe 11 is further enhanced.
[0051] Optionally, the fixing plate 18 is provided with a connecting hole 14 and a reinforcing sleeve 15, the connecting hole 14 is in communication with the first pipe 11, and the hole wall of the connecting hole 14 is clamped on the outer wall of the reinforcing sleeve 15, thereby improving the strength of the hole opening of the connecting hole 14. In the embodiment, the connecting hole 14 is a stepped hole, the section with a larger radius is a first connecting hole section, and the section with a smaller radius is a second connecting hole section, and the hole wall of the first connecting hole section is clamped on the outer wall of the reinforcing sleeve 15. In other embodiments, the connecting hole 14 is a straight hole, and the hole wall of the connecting hole 14 is directly clamped on the outer wall of the reinforcing sleeve 15. In another embodiment, the edge of the connecting hole 14 is provided with an annular groove coaxial with the connecting hole 14, and the groove bottom of the annular groove is provided with a gasket.
[0052] In the embodiment, the reinforcing sleeve 15 is a copper sleeve, and in other embodiments, the reinforcing sleeve 15 can also be selected from an iron sleeve or an aluminum alloy sleeve.
[0053] Further, the plastic refrigerant flow channel plate 1 further comprises a second pipe 16, one end of the second pipe 16 is in communication with the first pipe 11, and the other end of the second pipe 16 is connected with the fixing plate and in communication with the connecting hole 14, so that the first pipe 11 is in communication with the connecting hole 14 through the second pipe 16, thereby realizing the communication of the first pipe 11 with the outside through the second pipe 16 and the connecting hole 14.
[0054] Further, the number of the second pipes 16 is plural, the number of the connecting holes 14 is plural, the plural second pipes 16 correspond to the plural connecting holes 14 one by one, and the first pipes 11 are communicated with the corresponding connecting holes 14 through the plural second pipes 16, so as to realize the communication between the pipes in the plastic refrigerant flow channel plate 1 and the plural parts outside. In the embodiment, the number of the second pipes 16 and the connecting holes 14 is 7 respectively, and in other embodiments, the number of the second pipes 16 and the connecting holes 14 can be 3, 5 or 8 respectively.
[0055] Optionally, the thickness of the pipe wall of the first pipes 11 and the second pipes 16 is 3.4-3.6 mm, so as to prevent the shrinkage of the first pipes 11 and the second pipes 16 during the cooling process after the injection molding is completed, and also prevent the expansion and shrinkage of the first pipes 11 and the second pipes 16 caused by the extreme change of the temperature in the first pipes 11 and the second pipes 16, so as to improve the dimensional stability of the pipe wall of the first pipes 11 and the second pipes 16, and further improve the strength of the first pipes 11 and the second pipes 16. The thickness of the pipe wall of the first pipes 11 and the second pipes 16 is uniform, so as to improve the anti-shrinkage effect. In the embodiment, the thickness of the pipe wall of the first pipes 11 and the second pipes 16 is 3.5 mm. In other embodiments, the thickness of the pipe wall of the first pipes 11 and the second pipes 16 is 3.4 mm or 3.6 mm.
[0056] Optionally, the production material of the plastic refrigerant flow channel plate 1 is selected as the plastic containing 30%-50% glass fiber, so as to reduce the production cost of the plastic refrigerant flow channel plate 1 and the weight of the plastic refrigerant flow channel plate 1 due to the characteristics of high temperature resistance, low price and small density.
[0057] Optionally, the number of the first pipes 11 is at least two, the at least two first pipes 11 are not communicated with each other, and each second pipe 16 is communicated with only one first pipe 11, so as to realize the independent flow of the liquid in the plural second pipes 16. In the embodiment, the number of the first pipes 11 is 4, and in other embodiments, the number of the first pipes 11 is 2, 3 or 5, etc. It should be pointed out that in other embodiments, the plural second pipes 16 can be communicated with the same first pipe 11, which can be determined according to the actual application.
[0058] In the embodiment, the four first pipes 11 are divided into two groups of first pipes, the axes of the two first pipes 11 in each group of first pipes are parallel to each other, the axis of the first pipe 11 in one group of first pipes is not parallel to the axis of the first pipe 11 in the other group of first pipes. The number of the fixing assemblies is three, two of the three fixing assemblies correspond to one group of first pipes, one of the three fixing assemblies corresponds to the other group of first pipes, the fixing plates 18 corresponding to the two groups of first pipes are connected, and the fixing strips 17 corresponding to the two groups of first pipes are not connected. The number of the reinforcing plates 12 is fifteen, nine of the reinforcing plates 12 correspond to one group of first pipes, and the other six reinforcing plates 12 correspond to the other group of first pipes. It can be understood that in other embodiments, the distribution of the first pipes 11 can also be in other forms, for example, the axes of the plurality of first pipes 11 are all parallel to each other, and the like. In other embodiments, the number of the reinforcing plates 12 can also be three, five, or ten, and the like, and the distribution of the plurality of reinforcing plates 12 can also be in other forms, for example, the plurality of reinforcing plates 12 are all arranged along the axial direction of the same first pipe 11. In other embodiments, the number of the fixing assemblies can also be four, five, or seven, and the like.
[0059] The embodiment also provides a heat management integrated module to solve the problem of high production cost of the heat management integrated module.
[0060] Specifically, as shown in Figure 3 and Figure 4 , the heat management integrated module comprises a compressor 2, a condenser 3, a liquid storage tank 4, an evaporator 5, and the heat management integrated module plastic refrigerant flow channel plate 1 described above, the compressor 2, the condenser 3, the liquid storage tank 4, and the evaporator 5 are integrated on the plastic refrigerant flow channel plate 1, the plastic refrigerant flow channel plate 1 is provided with a first flow channel, a second flow channel, a third flow channel, and a fourth flow channel, the outlet of the condenser 3 is communicated with the inlet of the liquid storage tank 4 through the first flow channel, the outlet of the liquid storage tank 4 is communicated with the inlet of the evaporator 5 through the second flow channel, the outlet of the evaporator 5 is communicated with the inlet of the compressor 2 through the third flow channel, and the outlet of the compressor 2 is communicated with the inlet of the condenser 3 through the fourth flow channel. The first flow channel, the second flow channel, the third flow channel, and the fourth flow channel are not communicated with each other. To achieve the circulation of the refrigerant in the heat management integrated module, by integrating the above low-cost plastic refrigerant flow channel plate 1 on the heat management integrated module, the production cost of the heat management integrated module is reduced. The first flow channel, the second flow channel, the third flow channel, and the fourth flow channel are four of the four first pipes 11, so the first flow channel, the second flow channel, the third flow channel, and the fourth flow channel have high pressure-bearing capacity, so that the heat management integrated module can be suitable for refrigerants with different pressures, and the universality of the heat management integrated module is improved.
[0061] Further, the thermal management integrated module further comprises a first control valve 71, the second flow channel is communicated with the inlet of the evaporator 5 through the first control valve 71, and the first control valve 71 can adjust the flow of the refrigerant into the evaporator 5. In the embodiment, the first control valve 71 is an electronic expansion valve, and in other embodiments, the first control valve 71 is a throttle valve.
[0062] When the compressor 2 works, the refrigerant is discharged from the exhaust port of the compressor 2, enters the condenser 3 through the fourth flow channel, and exchanges heat with the cooling liquid in the condenser 3. The refrigerant after heat exchange flows out of the condenser 3, flows into the liquid tank 4 through the first flow channel, and the liquid refrigerant flows out of the liquid tank 4, enters the first control valve 71 through the second flow channel, and the gas-liquid mixed refrigerant passing through the first control valve 71 enters the evaporator 5. In the evaporator 5, the refrigerant exchanges heat with the cooling liquid. The gaseous refrigerant after heat exchange flows out of the evaporator 5, enters the compressor 2 through the third flow channel, and the compressor 2 works to compress the low-pressure gaseous refrigerant into high-pressure gaseous refrigerant, which is then discharged from the exhaust port, that is, a working cycle is completed.
[0063] Embodiment two
[0064] The embodiment provides a thermal management integrated module, and the differences between the embodiment and embodiment one will be mainly described below, and the same parts will not be described again.
[0065] As shown in Figure 5 , the thermal management integrated module further comprises a second control valve 72, the outlet of the second control valve 72 is communicated with the inlet of the compressor 2, and the inlet of the second control valve 72 is communicated with the outlet of the compressor 2. Part of the refrigerant discharged from the compressor 2 enters the condenser 3, and the other part of the refrigerant returns to the inlet of the compressor 2 through the second control valve 72 and enters the compressor 2, so as to ensure the stable operation of the compressor 2. In the embodiment, the second control valve 72 is an electronic expansion valve, and in other embodiments, the second control valve 72 is a throttle valve.
[0066] Embodiment three
[0067] The embodiment provides a thermal management integrated module, and the differences between the embodiment and embodiment one will be mainly described below, and the same parts will not be described again.
[0068] Specifically, as shown in Figure 6As shown, the heat management integrated module includes a compressor 2, a condenser 3, a liquid storage tank 4, a fourth control valve 74, a gas supplementing heat exchanger 6, an evaporator 5 and the above-mentioned heat management integrated module plastic refrigerant flow channel plate 1. The compressor 2, the condenser 3, the liquid storage tank 4, the gas supplementing heat exchanger 6 and the evaporator 5 are integrated on the plastic refrigerant flow channel plate 1. The plastic refrigerant flow channel plate 1 is provided with a fifth flow channel, a sixth flow channel, a seventh flow channel, an eighth flow channel, a ninth flow channel and a tenth flow channel. The outlet of the condenser 3 is communicated with the inlet of the liquid storage tank 4 through the fifth flow channel. The outlet of the liquid storage tank 4 is communicated with the first inlet of the gas supplementing heat exchanger 6 through the sixth flow channel. The first outlet of the gas supplementing heat exchanger 6 is communicated with the inlet of the evaporator 5 through the seventh flow channel. The second outlet of the gas supplementing heat exchanger 6 is communicated with the inlet of the compressor 2 through the tenth flow channel. The outlet of the evaporator 5 is communicated with the inlet of the compressor 2 through the eighth flow channel. The outlet of the compressor 2 is communicated with the inlet of the condenser 3 through the ninth flow channel. The inlet of the fourth control valve 74 is communicated with the outlet of the liquid storage tank 4. The outlet of the fourth control valve 74 is communicated with the second inlet of the gas supplementing heat exchanger 6. The fifth flow channel, the sixth flow channel, the seventh flow channel, the eighth flow channel, the ninth flow channel and the tenth flow channel are not communicated with each other. In this way, the refrigerant can flow in the heat management integrated module. By integrating the above-mentioned low-cost plastic refrigerant flow channel plate 1 on the heat management integrated module, the production cost of the heat management integrated module is reduced. In addition, the fifth flow channel, the sixth flow channel, the seventh flow channel, the eighth flow channel, the ninth flow channel and the tenth flow channel are six of the four first pipes 11. Therefore, the fifth flow channel, the sixth flow channel, the seventh flow channel, the eighth flow channel, the ninth flow channel and the tenth flow channel have high pressure-bearing capacity, so that the heat management integrated module can be applied to refrigerants with different pressures, and the universality of the heat management integrated module is improved. In this embodiment, the fourth control valve 74 is an electronic expansion valve. In other embodiments, the fourth control valve 74 is a throttle valve.
[0069] Further, the heat management integrated module further includes a third control valve 73. The seventh flow channel is communicated with the inlet of the evaporator 5 through the third control valve 73. The third control valve 73 can adjust the flow of refrigerant entering the evaporator 5. In this embodiment, the third control valve 73 is an electronic expansion valve. In other embodiments, the third control valve 73 is a throttle valve.
[0070] When the compressor 2 works, the refrigerant is discharged from the outlet of the compressor 2 through the ninth flow channel into the condenser 3, and in the condenser 3, the refrigerant exchanges heat with the cooling liquid. The refrigerant after heat exchange flows out of the condenser 3 through the fifth flow channel into the liquid tank 4, and the liquid refrigerant flows out of the liquid tank 4 through the sixth flow channel and is divided into two paths, one path enters the air supplementing heat exchanger 6 through the second inlet of the air supplementing heat exchanger 6 through the fourth control valve 74, and the other path enters the air supplementing heat exchanger 6 through the first inlet of the air supplementing heat exchanger 6. Inside the air supplementing heat exchanger 6, the two paths of refrigerant exchange heat, and then one path of refrigerant flows out of the first outlet of the air supplementing heat exchanger 6 through the seventh flow channel plate into the third control valve 73, and the gas-liquid mixed state refrigerant passing through the third control valve 73 enters the evaporator 5, and in the evaporator 5, the refrigerant exchanges heat with the cooling liquid. The gaseous refrigerant after heat exchange flows out of the evaporator 5 through the eighth flow channel into the compressor 2, and the compressor 2 works to compress the low-pressure gaseous refrigerant into high-pressure gaseous refrigerant, and then is discharged from the outlet, that is, a large cycle of work is completed. The other path of refrigerant after heat exchange in the air supplementing heat exchanger 6 flows out of the second outlet of the air supplementing heat exchanger 6 through the tenth flow channel into the compressor 2, and the compressor 2 works to compress the gaseous refrigerant into high-pressure gas, and then is discharged from the outlet, that is, a small cycle of work is completed, and finally the optimal thermal management target is achieved.
[0071] Example Four
[0072] This embodiment provides a thermal management integrated module, and the differences between this embodiment and example three will be mainly described below, and the same parts will not be described again.
[0073] As shown in Figure 7 , the thermal management integrated module further comprises a fifth control valve 75, the outlet of the fifth control valve 75 is in communication with the inlet of the compressor 2, and the inlet of the fifth control valve 75 is in communication with the outlet of the compressor 2. Part of the refrigerant discharged from the compressor 2 enters the condenser 3, and the other part of the refrigerant returns to the inlet of the compressor 2 through the fifth control valve 75 and enters the compressor 2, thereby ensuring the stable operation of the compressor 2. In this embodiment, the fifth control valve 75 is an electronic expansion valve, and in other embodiments, the fifth control valve 75 is a throttling valve.
[0074] Example Five
[0075] This embodiment provides a thermal management integrated module, and the differences between this embodiment and example one will be mainly described below, and the same parts will not be described again.
[0076] Specifically, as shown in Figure 8As shown, the heat management integrated module includes the compressor 2, the condenser 3, the liquid storage tank 4, the seventh control valve 77, the air supplementing heat exchanger 6, the evaporator 5, and the heat management integrated module plastic refrigerant flow channel plate 1 described above. The compressor 2, the condenser 3, the liquid storage tank 4, the air supplementing heat exchanger 6, and the evaporator 5 are integrated on the plastic refrigerant flow channel plate 1. The plastic refrigerant flow channel plate 1 is provided with an eleventh flow channel, a twelfth flow channel, a thirteenth flow channel, a fourteenth flow channel, a fifteenth flow channel, and a sixteenth flow channel. The outlet of the condenser 3 is in communication with the inlet of the liquid storage tank 4 through the eleventh flow channel. The outlet of the liquid storage tank 4 is in communication with the first inlet of the air supplementing heat exchanger 6 through the twelfth flow channel. The first outlet of the air supplementing heat exchanger 6 is in communication with the inlet of the evaporator 5 through the thirteenth flow channel. The second outlet of the air supplementing heat exchanger 6 is in communication with the inlet of the compressor 2 through the sixteenth flow channel. The outlet of the evaporator 5 is in communication with the inlet of the compressor 2 through the fourteenth flow channel. The outlet of the compressor 2 is in communication with the inlet of the condenser 3 through the fifteenth flow channel. The inlet of the seventh control valve 77 is in communication with the first outlet of the air supplementing heat exchanger 6. The outlet of the seventh control valve 77 is in communication with the second inlet of the air supplementing heat exchanger 6. The eleventh flow channel, the twelfth flow channel, the thirteenth flow channel, the fourteenth flow channel, the fifteenth flow channel, and the sixteenth flow channel are not in communication with each other. This realizes the circulation of refrigerant in the heat management integrated module. By integrating the above-mentioned low-cost plastic refrigerant flow channel plate 1 in the heat management integrated module, the production cost of the heat management integrated module is reduced. Furthermore, the eleventh flow channel, the twelfth flow channel, the thirteenth flow channel, the fourteenth flow channel, the fifteenth flow channel, and the sixteenth flow channel are six of the four first pipes 11 described above. Therefore, the eleventh flow channel, the twelfth flow channel, the thirteenth flow channel, the fourteenth flow channel, the fifteenth flow channel, and the sixteenth flow channel have high pressure-bearing capacity, so that the heat management integrated module can be applied to refrigerants with different pressures, thereby improving the universality of the heat management integrated module. In this embodiment, the seventh control valve 77 is an electronic expansion valve. In other embodiments, the seventh control valve 77 is a throttling valve.
[0077] Further, the heat management integrated module further includes a sixth control valve 76. The thirteenth flow channel is in communication with the inlet of the evaporator 5 through the sixth control valve 76. The sixth control valve 76 can adjust the flow rate of refrigerant entering the evaporator 5. In this embodiment, the sixth control valve 76 is an electronic expansion valve. In other embodiments, the sixth control valve 76 is a throttling valve.
[0078] When the compressor 2 works, the refrigerant is discharged from the exhaust port of the compressor 2, enters the condenser 3 through the fifteenth flow channel, and exchanges heat with the cooling liquid in the condenser 3. The refrigerant after heat exchange flows out of the condenser 3, enters the liquid tank 4 through the eleventh flow channel, and the liquid refrigerant flows out of the liquid tank 4, passes through the twelfth flow channel, enters the air supplementing heat exchanger 6 through the first inlet of the air supplementing heat exchanger 6, and is divided into two ways from the first outlet of the air supplementing heat exchanger 6. One way flows into the sixth control valve 76 through the thirteenth flow channel, and the gas-liquid mixed refrigerant passing through the sixth control valve 76 enters the evaporator 5, and exchanges heat with the cooling liquid in the evaporator 5. The gaseous refrigerant after heat exchange flows out of the evaporator 5, enters the compressor 2 through the fourteenth flow channel, and the compressor 2 works to compress the low-pressure gaseous refrigerant into high-pressure gaseous refrigerant, and then is discharged from the exhaust port, that is, a large cycle is completed. The other way from the first outlet of the air supplementing heat exchanger 6 passes through the seventh control valve 77, enters the air supplementing heat exchanger 6 again through the second inlet of the air supplementing heat exchanger 6, exchanges heat with the refrigerant in the air supplementing heat exchanger 6, and then the refrigerant flowing out of the second outlet of the air supplementing heat exchanger 6 enters the compressor 2 through the sixteenth flow channel. The compressor 2 works to compress the gaseous refrigerant into high-pressure gas, and then is discharged from the exhaust port, that is, a small cycle is completed, and finally the optimal thermal management target is achieved.
[0079] Obviously, the above embodiments of the utility model are only examples for clearly illustrating the utility model, and are not a limitation on the embodiments of the utility model. For ordinary skilled in the art, various obvious changes, re-adjustment and replacement can be made without departing from the protection scope of the utility model. Here, all the embodiments need not and cannot be exhausted. Any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model claim.
Claims
1. A thermal management integrated module coolant flow channel plate, characterized by, The refrigerant flow channel plate is a plastic injection molded element, the plastic refrigerant flow channel plate (1) comprises: a first pipe (11); at least two reinforcing plates (12), the first pipe (11) is arranged through the at least two reinforcing plates (12), and the at least two reinforcing plates (12) are arranged in an axial direction of the first pipe (11); at least two groups of fixing assemblies, each fixing assembly comprises two fixing members (13), the two fixing members (13) are respectively arranged on two sides of a first radial direction of the first pipe (11), and two sides of the reinforcing plate (12) are respectively connected with a corresponding fixing member (13); the at least two groups of fixing assemblies are arranged in a second radial direction of the first pipe (11), and the first radial direction and the second radial direction are different directions.
2. The thermal management integrated module coolant flow channel plate of claim 1, wherein, The plastic refrigerant flow channel plate (1) further comprises a fixing strip (17), the fixing strip (17) is connected with an outer wall of the first pipe (11), and one side wall of each reinforcing plate (12) in the second radial direction is connected with the fixing strip (17).
3. The thermal management integrated module coolant flow channel plate of claim 2, wherein, The plastic refrigerant flow channel plate (1) further comprises a fixing plate (18), and the other side wall of each reinforcing plate (12) in the second radial direction is connected with the fixing plate (18).
4. The thermal management integrated module coolant flow channel plate of claim 3, wherein, The fixing plate (18) is provided with a connecting hole (14) and a reinforcing sleeve (15), the connecting hole (14) is in communication with the first pipe (11), and a hole wall of the connecting hole (14) is tightly clamped on an outer wall of the reinforcing sleeve (15); alternatively, an annular groove is arranged on an edge of the connecting hole (14), the annular groove is coaxial with the connecting hole (14), and a gasket is arranged on a groove bottom of the annular groove.
5. The thermal management integrated module coolant flow channel plate of claim 4, wherein, The plastic refrigerant flow channel plate (1) further comprises a second pipe (16), one end of the second pipe (16) is in communication with the first pipe (11), and the other end of the second pipe (16) is connected with the fixing plate (18) and in communication with the connecting hole (14).
6. A thermal management integrated module, characterized by, The integrated module plastic refrigerant flow channel plate (1) for thermal management comprises a compressor (2), a condenser (3), a liquid storage tank (4), an evaporator (5) and the integrated module plastic refrigerant flow channel plate (1) for thermal management according to any one of claims 1-5, the compressor (2), the condenser (3), the liquid storage tank (4) and the evaporator (5) are integrated on the integrated module plastic refrigerant flow channel plate (1), the integrated module plastic refrigerant flow channel plate (1) is provided with a first flow channel, a second flow channel, a third flow channel and a fourth flow channel, an outlet of the condenser (3) is in communication with an inlet of the liquid storage tank (4) through the first flow channel, an outlet of the liquid storage tank (4) is in communication with an inlet of the evaporator (5) through the second flow channel, an outlet of the evaporator (5) is in communication with an inlet of the compressor (2) through the third flow channel, and an outlet of the compressor (2) is in communication with an inlet of the condenser (3) through the fourth flow channel, and the first flow channel, the second flow channel, the third flow channel and the fourth flow channel are not in communication with each other.
7. The thermal management integrated module of claim 6, wherein, The heat management integrated module further comprises a second control valve (72), an outlet of the second control valve (72) being communicated with an inlet of the compressor (2), an inlet of the second control valve (72) being communicated with an outlet of the compressor (2).
8. A thermal management integrated module, characterized by, The heat management integrated module further comprises a fifth control valve (75), an outlet of the fifth control valve (75) being communicated with an inlet of the compressor (2), an inlet of the fifth control valve (75) being communicated with an outlet of the compressor (2).
9. The thermal management integrated module of claim 8, wherein, The heat management integrated module further comprises a fifth control valve (75), an outlet of the fifth control valve (75) being communicated with an inlet of the compressor (2), an inlet of the fifth control valve (75) being communicated with an outlet of the compressor (2).
10. A thermal management integrated module, characterized by, The system comprises a compressor (2), a condenser (3), a liquid tank (4), a seventh control valve (77), a gas supplementing heat exchanger (6), an evaporator (5) and the heat management integrated module plastic refrigerant flow channel plate (1) of any one of claims 1-5, the compressor (2), the condenser (3), the liquid tank (4), the gas supplementing heat exchanger (6) and the evaporator (5) are integrated on the plastic refrigerant flow channel plate (1), the plastic refrigerant flow channel plate (1) is provided with an eleventh flow channel, a twelfth flow channel, a thirteenth flow channel, a fourteenth flow channel, a fifteenth flow channel and a sixteenth flow channel, the outlet of the condenser (3) is communicated with the inlet of the liquid tank (4) through the eleventh flow channel, the outlet of the liquid tank (4) is communicated with the first inlet of the gas supplementing heat exchanger (6) through the twelfth flow channel, the first outlet of the gas supplementing heat exchanger (6) is communicated with the inlet of the evaporator (5) through the thirteenth flow channel, the second outlet of the gas supplementing heat exchanger (6) is communicated with the inlet of the compressor (2) through the sixteenth flow channel, the outlet of the evaporator (5) is communicated with the inlet of the compressor (2) through the fourteenth flow channel, the outlet of the compressor (2) is communicated with the inlet of the condenser (3) through the fifteenth flow channel, the inlet of the seventh control valve (77) is communicated with the first outlet of the gas supplementing heat exchanger (6), the outlet of the seventh control valve (77) is communicated with the second inlet of the gas supplementing heat exchanger (6), and the eleventh flow channel, the twelfth flow channel, the thirteenth flow channel, the fourteenth flow channel, the fifteenth flow channel and the sixteenth flow channel are not communicated with each other.