Cooling kettle with pressure relief structure
By designing a cooling vessel with a pressure relief structure, and utilizing a combination of a pressure relief cylinder and a serpentine heat exchange copper tube, the problem of high pressure in the vessel body was solved, achieving safe pressure relief and temperature control, and preventing accidents.
Patent Information
- Application Number
- CN202422666976.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-02
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-02
AI Technical Summary
During the high-temperature processing of liquid materials, excessive pressure in the vessel can easily cause damage or explosion, and existing cooling vessels lack effective pressure relief structures.
A cooling vessel with a pressure relief structure was designed, including a pressure relief cylinder, a pressure discharge pipe, a cooling mechanism, a lifting column, and a serpentine heat exchange copper tube. High-pressure steam is discharged through the pressure relief cylinder and the pressure discharge pipe, and condensation and cooling are achieved by the serpentine heat exchange copper tube. Pressure control is achieved by adjusting the screw and the pressure relief plate.
It effectively releases the high pressure inside the vessel, preventing damage or explosion, reducing the danger of high-temperature steam to personnel, and achieving safe pressure regulation and temperature control.
Smart Images
Figure CN223564784U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cooling vessel technology, and more specifically, to a cooling vessel with a pressure relief structure. Background Technology
[0002] In current manufacturing, due to the numerous processing steps, most liquid materials require high-temperature treatment or temperature increases during production. When processing such high-temperature liquid materials, the excessively high temperature necessitates cooling before proceeding to the next processing step to bring the liquid to a suitable processing temperature for subsequent steps. A cooling vessel mainly consists of a vessel body, jacket, agitator, transmission device, feed port, discharge port, and thermometer. The main difference between a cooling vessel and a reaction vessel lies in the structure of its vessel body and jacket. The jacket can be filled with cold or hot water to achieve rapid cooling or heating.
[0003] During the heating process of liquid materials in a vessel, the liquid materials generate steam upon heating, thereby increasing the pressure inside the vessel. If the excess pressure is not released in time, the vessel is prone to damage or explosion due to excessive pressure. To address this, we propose a cooling vessel with a pressure relief structure. Utility Model Content
[0004] In view of the problems mentioned in the background art, the purpose of this utility model is to provide a cooling vessel with a pressure relief structure.
[0005] To solve the above problems, the present invention adopts the following technical solution:
[0006] A cooling vessel with a pressure relief structure includes a vessel body, a pressure relief cylinder fixedly sleeved on the vessel body, a pressure discharge pipe provided on the side of the pressure relief cylinder, a cooling mechanism provided at the end of the pressure discharge pipe, a support ring seat provided on the inner wall of the pressure relief cylinder, a limit tube fixedly connected to the top surface of the inner cavity of the pressure relief cylinder, a pressure relief plate placed on the top surface of the support ring seat, the side of the pressure relief plate fitting against the inner wall of the pressure relief cylinder, a lifting column fixedly connected to the top surface of the pressure relief plate, the top end of the lifting column extending into the inner cavity of the limit tube and fixedly connected to a lifting plate, the side of the lifting plate fitting against the inner wall of the limit tube, a spring fixedly connected to the top surface of the lifting plate, a screw threadedly sleeved on the top of the pressure relief cylinder, the bottom end of the screw extending into the inner cavity of the limit tube and fixedly connected to a pressing plate, the bottom surface of the pressing plate contacting the top end of the spring, and a knob fixedly connected to the top end of the screw.
[0007] As a preferred embodiment of this utility model, the cooling mechanism includes a heat exchange box fixedly sleeved on the outside of the pressure discharge pipe and a serpentine heat exchange copper tube fixedly sleeved on the inside of the pressure discharge pipe. The end of the serpentine heat exchange copper tube extends through the inside of the heat exchange box to the outside of the heat exchange box. A support frame is fixedly connected to the bottom surface of one end of the heat exchange box. A placement groove is opened on the top surface of the support frame. A water collection box is placed in the inner cavity of the placement groove. The water collection box is located directly below one end of the serpentine heat exchange copper tube.
[0008] As a preferred embodiment of this utility model, a jacket is provided on the outer side of the vessel body, a drain pipe is provided on one side of the jacket, and a drain pipe is provided at the bottom of the jacket.
[0009] As a preferred embodiment of this utility model, a feeding port is provided at the top of the vessel body, and a discharge valve is fixedly installed at the bottom of the vessel body, with the top end of the discharge valve extending into the inner cavity of the vessel body.
[0010] As a preferred embodiment of this utility model, a threaded plug is threadedly installed on the top surface of the heat exchange box, and a drain valve is fixedly installed at the bottom of the heat exchange box, with the top end of the drain valve extending into the inner cavity of the heat exchange box.
[0011] As a preferred embodiment of this utility model, a fastening nut is threaded onto the outer side of the screw, and the bottom surface of the fastening nut is in contact with the top surface of the pressure relief cylinder.
[0012] The advantages of this utility model are:
[0013] (1) In this utility model, when the liquid material in the inner cavity of the vessel is heated to generate high-pressure steam, the pressure relief cylinder, pressure relief pipe, pressure relief plate, lifting column, lifting plate and spring are used to relieve the pressure in the inner cavity of the vessel. In addition, the screw and the screw cylinder drive the extrusion plate to move up and down, thereby changing the compression of the spring between the extrusion plate and the lifting plate, thereby adjusting the pressure of the pressure relief plate, lifting column and lifting plate moving up and down, so as to regulate the pressure of the pressure relief.
[0014] (2) In this utility model, when high-pressure steam is discharged through the serpentine heat exchange copper tube, the coolant in the heat exchange box cavity and the high-pressure steam in the serpentine heat exchange copper tube are used for heat exchange, thereby condensing and cooling the high-pressure steam in the serpentine heat exchange copper tube, avoiding the danger to the surrounding staff when the high-temperature steam is discharged, and the liquid generated by condensation is collected by the water collection box, which has good practicality. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the vessel body of this utility model;
[0017] Figure 3 This is a schematic diagram of the pressure relief cylinder of this utility model;
[0018] Figure 4 This is a cross-sectional schematic diagram of the pressure relief cylinder of this utility model;
[0019] Figure 5 This is a cross-sectional schematic diagram of the heat exchanger box of this utility model.
[0020] Explanation of the labels in the diagram:
[0021] 1. Kettle body; 2. Pressure relief cylinder; 3. Pressure discharge pipe; 4. Cooling mechanism; 5. Limiting pipe; 6. Support ring seat; 7. Pressure relief plate; 8. Lifting column; 9. Lifting plate; 10. Spring; 11. Screw; 12. Knob; 13. Extrusion plate; 14. Fastening nut; 15. Heat exchange box; 16. Serpentine heat exchange copper tube; 17. Support frame; 18. Placement slot; 19. Water receiving box; 20. Threaded plug; 21. Drain valve; 22. Jacket; 23. Drain pipe; 24. Inlet pipe; 25. Feed port; 26. Discharge valve. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0025] Example:
[0026] Please see Figure 1-5 A cooling vessel with a pressure relief structure includes a vessel body 1, a pressure relief cylinder 2 fixedly sleeved on the vessel body 1, a pressure discharge pipe 3 provided on the side of the pressure relief cylinder 2, a cooling mechanism 4 provided at the end of the pressure discharge pipe 3, a support ring seat 6 provided on the inner wall of the pressure relief cylinder 2, a limit pipe 5 fixedly connected to the top surface of the inner cavity of the pressure relief cylinder 2, a pressure relief plate 7 placed on the top surface of the support ring seat 6, the side of the pressure relief plate 7 fitting against the inner wall of the pressure relief cylinder 2, and a lifting mechanism fixedly connected to the top surface of the pressure relief plate 7. The top of the lifting column 8 extends into the inner cavity of the limiting tube 5 and is fixedly connected to the lifting plate 9. The side of the lifting plate 9 is in contact with the inner wall of the limiting tube 5. The top surface of the lifting plate 9 is fixedly connected to the spring 10. The top of the pressure relief cylinder 2 is threaded with a screw 11. The bottom end of the screw 11 extends into the inner cavity of the limiting tube 5 and is fixedly connected to the extrusion plate 13. The bottom surface of the extrusion plate 13 is in contact with the top of the spring 10. The top of the screw 11 is fixedly connected to the knob 12.
[0027] For details, please refer to Figure 1 , Figure 3 and Figure 5 The cooling mechanism 4 includes a heat exchange box 15 fixedly sleeved on the outside of the pressure relief pipe 3 and a serpentine heat exchange copper tube 16 fixedly sleeved on the inside of the pressure relief pipe 3. The end of the serpentine heat exchange copper tube 16 extends through the inside of the heat exchange box 15 to the outside of the heat exchange box 15. A support frame 17 is fixedly connected to the bottom surface of one end of the heat exchange box 15. A placement groove 18 is opened on the top surface of the support frame 17. A water collection box 19 is placed in the inner cavity of the placement groove 18. The water collection box 19 is located directly below one end of the serpentine heat exchange copper tube 16.
[0028] In this embodiment, the water generated by the cooling steam in the serpentine heat exchange copper tube 16 is collected using the water collection box 19, and the inner cavity of the heat exchange box 15 is pre-filled with coolant.
[0029] For details, please refer to Figure 2 A jacket 22 is fitted on the outside of the vessel body 1. A drain pipe 23 is provided on one side of the jacket 22, and an inlet pipe 24 is provided at the bottom of the jacket 22.
[0030] In this embodiment, hot water and cold water are introduced into the jacket 22 through the inlet pipe 24. The hot water is used to heat the material in the vessel 1, and the cold water is used to cool the material in the vessel 1. The water is discharged through the drain pipe 23.
[0031] For details, please refer to Figure 2 The top of the vessel body 1 is provided with a feeding port 25, and the bottom of the vessel body 1 is fixedly installed with a discharge valve 26, the top of which extends into the inner cavity of the vessel body 1.
[0032] In this embodiment, the liquid material to be processed is added to the reactor body 1 through the feed port 25, and the reacted material in the reactor body 1 is discharged through the discharge valve 26.
[0033] For details, please refer to Figure 5 A threaded plug 20 is threadedly installed on the top surface of the heat exchange box 15, and a drain valve 21 is fixedly installed on the bottom of the heat exchange box 15, with the top end of the drain valve 21 extending into the inner cavity of the heat exchange box 15.
[0034] In this embodiment, the coolant in the heat exchange box 15 is drained through the drain valve 21, and coolant is added to the heat exchange box 15 by removing the threaded plug 20, thereby replacing the coolant in the heat exchange box 15.
[0035] For details, please refer to Figure 3 The screw 11 is threaded with a fastening nut 14 on its outer side, and the bottom surface of the fastening nut 14 is in contact with the top surface of the pressure relief cylinder 2.
[0036] In this embodiment, the screw 11 is fixed by the cooperation between the fastening nut 14, the screw 11 and the pressure relief cylinder 2, so as to ensure the stability of the screw 11.
[0037] Working principle: In use, the liquid material to be processed is first placed into the inner cavity of the vessel body 1 through the feeding port 25. Hot water is introduced into the jacket 22 through the liquid inlet pipe 24. The hot water in the jacket 22 heats the liquid material in the vessel body 1. When the liquid material is heated and generates steam, the pressure in the inner cavity of the vessel body 1 increases. When the pressure in the inner cavity of the vessel body 1 reaches a certain pressure, the steam pushes the pressure relief plate 7, the lifting column 8, and the lifting plate 9 upward. At the same time, the spring 10 is compressed, so that the high-pressure steam is introduced from the pressure relief cylinder 2 and the pressure discharge pipe 3 into the serpentine heat exchange copper tube 16, so that the high-pressure steam is discharged from the end of the serpentine heat exchange copper tube 16, thereby venting the inner cavity of the vessel body 1. In addition, when steam flows in the serpentine heat exchange copper tube 16, it uses the coolant in the heat exchange box 15 and the high-pressure steam in the serpentine heat exchange copper tube 16 for heat exchange, avoiding the danger to the surrounding personnel when the high-temperature steam is discharged. In addition, the water collection box 19 collects the liquid generated by condensation in the serpentine heat exchange copper tube 16. In addition, when depressurizing the vessel body 1 using the pressure relief cylinder 2 and the pressure relief pipe 3, the knob 12 can be turned to drive the screw 11 to rotate, and the screw 11 drives the extrusion plate 13 to move up and down, thereby changing the compression of the spring 10 between the extrusion plate 13 and the lifting plate 9, and thus changing the thrust that the pressure relief plate 7 needs to overcome to move up, so as to adjust the pressure relief.
[0038] After the liquid material in the vessel 1 reacts, cold water is introduced into the inner cavity of the jacket 22 through the liquid inlet pipe 24. The cold water is used to cool down the liquid material in the vessel 1. The cooled material is then discharged from the discharge valve 26.
[0039] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.
Claims
1. A cooling vessel with a pressure relief structure, comprising a vessel body (1), characterized in that: A pressure relief cylinder (2) is fixedly sleeved on the vessel body (1). A pressure relief pipe (3) is provided on the side of the pressure relief cylinder (2). A cooling mechanism (4) is provided at the end of the pressure relief pipe (3). A support ring seat (6) is provided on the inner wall of the pressure relief cylinder (2). A limit tube (5) is fixedly connected to the top surface of the inner cavity of the pressure relief cylinder (2). A pressure relief plate (7) is placed on the top surface of the support ring seat (6). The side of the pressure relief plate (7) is in contact with the inner wall of the pressure relief cylinder (2). A lifting column (8) is fixedly connected to the top surface of the pressure relief plate (7). The top of the 8) extends into the inner cavity of the limiting tube (5) and is fixedly connected to a lifting plate (9). The side of the lifting plate (9) is in contact with the inner wall of the limiting tube (5). The top surface of the lifting plate (9) is fixedly connected to a spring (10). The top of the pressure relief cylinder (2) is threaded with a screw (11). The bottom end of the screw (11) extends into the inner cavity of the limiting tube (5) and is fixedly connected to a pressing plate (13). The bottom surface of the pressing plate (13) is in contact with the top of the spring (10). The top of the screw (11) is fixedly connected to a knob (12).
2. A cooling vessel with a pressure relief structure according to claim 1, characterized in that: The cooling mechanism (4) includes a heat exchange box (15) fixedly sleeved on the outside of the pressure drain pipe (3) and a serpentine heat exchange copper tube (16) fixedly sleeved on the inside of the pressure drain pipe (3). The end of the serpentine heat exchange copper tube (16) extends through the inside of the heat exchange box (15) to the outside of the heat exchange box (15). A support frame (17) is fixedly connected to the bottom surface of one end of the heat exchange box (15). A placement groove (18) is opened on the top surface of the support frame (17). A water collection box (19) is placed in the inner cavity of the placement groove (18). The water collection box (19) is located directly below one end of the serpentine heat exchange copper tube (16).
3. A cooling vessel with a pressure relief structure according to claim 1, characterized in that: The outer side of the vessel body (1) is fitted with a jacket (22), a drain pipe (23) is provided on one side of the jacket (22), and a liquid inlet pipe (24) is provided at the bottom of the jacket (22).
4. A cooling vessel with a pressure relief structure according to claim 1, characterized in that: The top of the vessel body (1) is provided with a feeding port (25), and the bottom of the vessel body (1) is fixedly installed with a discharge valve (26), the top of which extends into the inner cavity of the vessel body (1).
5. A cooling vessel with a pressure relief structure according to claim 2, characterized in that: A threaded plug (20) is threaded on the top surface of the heat exchange box (15), and a drain valve (21) is fixedly installed at the bottom of the heat exchange box (15). The top of the drain valve (21) extends into the inner cavity of the heat exchange box (15).
6. A cooling vessel with a pressure relief structure according to claim 1, characterized in that: The screw (11) is threaded with a fastening nut (14) on its outer side, and the bottom surface of the fastening nut (14) is in contact with the top surface of the pressure relief cylinder (2).