Automatic detection mechanism for coil winding machine
By designing an automatic detection mechanism for a coil winding machine, and utilizing clamping and detection devices to achieve automatic clamping and detection of the coil, the problem of low efficiency in manual detection in existing technologies is solved, automated detection is achieved, and labor costs are reduced.
Patent Information
- Application Number
- CN202422769132.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-14
AI Technical Summary
Current coil testing mainly relies on manual inspection, which is inefficient and increases labor costs.
An automatic detection mechanism for a coil winding machine was designed, including a clamping device and a detection device. The mechanism utilizes components such as grippers, cylinders, and motors to achieve automatic clamping and detection of coils, and combines conductive glass wool and positioning sensing components for automated detection.
It has automated coil testing, reduced labor costs, and improved testing efficiency.
Smart Images

Figure CN223565865U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a coil winding machine technical field, concretely is a kind of automatic detection mechanism for coil winding machine. BACKGROUND
[0002] The existing coil is usually wound by coil winding machine, after winding, the coil needs to be detected, and the current detection is usually carried out by manual detection board, which is inefficient and increases the labor cost, so it is urgent to provide an automatic detection device, and the above problems are solved. UTILITY MODEL CONTENT
[0003] In view of the above shortcomings of the prior art, the utility model provides a magnetic ring feeding mechanism.
[0004] To achieve the above purpose, the utility model provides the following technical scheme:
[0005] A kind of automatic detection mechanism for coil winding machine, including body 1, still include: first delivery hole 2, second delivery hole 3, clamping device and detection device, the first delivery hole 2, second delivery hole 3, clamping device, detection device are all adaptively set on body 1, the working end of the clamping device is movably matched with the working end of the detection device, the working end of the clamping device is movably matched with the working end of the winding device, the working end of the pulling device and the working end of the cutting device;
[0006] The clamping device includes: first jaw 101, first transverse push step motor 102, first telescopic push cylinder 103, first lifting push cylinder 104, first fixed plate 108, second jaw 105, second transverse push step motor 106, second telescopic push cylinder 107, the first jaw 101 is set on the output end of first telescopic cylinder 103, the first telescopic cylinder 103 is set on the output end of the first lifting push cylinder 104, the second transverse push step motor 106 and second telescopic push cylinder 107 are adaptively set on the first fixed plate 108, the second jaw 105 is set on the output end of second telescopic cylinder 107, the first lifting push cylinder 104 and first fixed plate 108 are all set on the output end of first transverse push step motor 102 and are connected by ball screw, the second telescopic push cylinder 107 is set on the output end of second transverse push step motor 106 and is connected by ball screw.
[0007] The detection device comprises a first clamping plate 201, a second clamping plate 202, a third lifting pushing air cylinder 203, a third transverse pushing stepping motor 204, a second fixed plate 205, and a third telescopic air cylinder 206, the third lifting pushing air cylinder 203 is arranged on the second fixed plate 205, the second clamping plate 202 is arranged on the output end of the third lifting pushing air cylinder 203, the third telescopic air cylinder 206 is arranged on the second clamping plate 202, the output end of the third telescopic air cylinder 206 is provided with a telescopic column 208, the telescopic column 208 is fixedly connected with the second clamping plate 201, the telescopic column 208 is sleeved on the second clamping plate 202, and the second fixed plate 205 is arranged on the output end of the third transverse pushing stepping motor 204 and connected through a ball screw.
[0008] Further, the first clamping plate 201 and the second clamping plate 202 are symmetrical at lower ends and are provided with guide surfaces 209, and recesses are arranged at the same positions of the first clamping plate and the second clamping plate and matched with the first clamping jaw 101.
[0009] Further, the first clamping plate 201 and the second clamping plate 202 are provided with conductive glass wool, and one end of the first clamping plate 201 is provided with a baffle 207.
[0010] Further, the second clamping plate 202 is provided with a positive electrode connecting end 210 and a negative electrode connecting end 211, and the positive electrode connecting end 210 and the negative electrode connecting end 211 are located on both sides of the recess.
[0011] Further, the baffle 207 is provided with conductive glass wool, and the recesses of the first clamping plate 201 and the second clamping plate 202 are all provided with isolation plates.
[0012] Further, the clamping device and the detection device are both provided with a positioning sensing assembly, and the positioning sensing assembly is a sensor.
[0013] It should be noted that the ball screw and the conductive glass wool mentioned in the utility model both belong to prior art, and will not be described in detail in the scheme.
[0014] Compared with the prior art, the utility model has the beneficial effects that:
[0015] 1. The coil detection automation is realized, and the labor cost is reduced. DRAWINGS
[0016] Figure 1 It is a perspective view of the automatic detection mechanism for the coil winding machine.
[0017] Figure 2 It is a perspective view of the clamping device of the automatic detection mechanism for the coil winding machine.
[0018] Figure 3The utility model coil winding machine with automatic detection mechanism detection device perspective view is provided.
[0019] Figure 4 The utility model coil winding machine with automatic detection mechanism detection device partial view is provided. Specific implementation
[0020] In order to facilitate the understanding of those skilled in the art, the utility model is further explained below in combination with examples and drawings, and the content mentioned in the implementation is not the limitation of the utility model.
[0021] As Figures 1-4 The utility model coil winding machine with automatic detection mechanism includes body 1, still includes: first delivery hole 2, second delivery hole 3, clamping device and detection device, first delivery hole 2, second delivery hole 3, clamping device, detection device are all adapted to set up on body 1, the working end of clamping device is movably connected with the working end of detection device.
[0022] The clamping device includes: first jaw 101, first transverse push step motor 102, first telescopic push cylinder 103, first lifting push cylinder 104, first fixed plate 108, second jaw 105, second transverse push step motor 106, second telescopic push cylinder 107, first jaw 101 is set up on the output end of first telescopic cylinder 103, first telescopic cylinder 103 is set up on the output end of first lifting push cylinder 104, second transverse push step motor 106 and second telescopic push cylinder 107 are adapted to set up on first fixed plate 108, second jaw 105 is set up on the output end of second telescopic cylinder 107, first lifting push cylinder 104 and first fixed plate 108 are all set up on the output end of first transverse push step motor 102 and are connected through ball screw, second telescopic push cylinder 107 is set up on the output end of second transverse push step motor 106 and is connected through ball screw, through first transverse push step motor 102, first jaw 101 and second jaw 105 can be translated simultaneously, second transverse push step motor can adjust the translation position of second jaw 105 alone, so that the position between first jaw 101 and second jaw 105 can be better matched, first lifting push cylinder 104 can make first jaw 101 not interfere with winding machine when clamping wire, first telescopic push cylinder 103 and second telescopic push cylinder 107 can make first jaw 101 and second jaw 205 better cooperate with winding machine working end and detection device working end.
[0023] The detection device comprises a first clamping plate 201, a second clamping plate 202, a third lifting pushing cylinder 203, a third transverse pushing stepping motor 204, a second fixed plate 205, and a third telescopic cylinder 206. The third lifting pushing cylinder 203 is arranged on the second fixed plate 205. The second clamping plate 202 is arranged on the output end of the third lifting pushing cylinder 203. The third telescopic cylinder 206 is arranged on the second clamping plate 202. The output end of the third telescopic cylinder 206 is provided with a telescopic column 208, which is fixedly connected with the second clamping plate 201. The telescopic column 208 is sleeved on the second clamping plate 202. The second fixed plate 205 is arranged on the output end of the third transverse pushing stepping motor 204 and is connected through a ball screw. The third telescopic cylinder 206 controls the first clamping plate 201 through the telescopic column 208, and cooperates with the second clamping plate 202. The third transverse pushing stepping motor 204 drives the second fixed plate 205 to translate the first clamping plate 201 and the second clamping plate 202.
[0024] Further, the first clamping plate 201 and the second clamping plate 202 are symmetrical at the lower end and are provided with guide surfaces 209. The first clamping plate and the second clamping plate are provided with grooves at the same position, which cooperate with the first clamping jaw 101. When the first clamping plate 201 and the second clamping plate 202 descend, the guide surfaces 209 can make the coil better enter between the first clamping plate 201 and the second clamping plate 202. The first clamping jaw 101 is embedded into the groove.
[0025] Further, the first clamping plate 201 and the second clamping plate 202 are provided with conductive glass wool. One end of the first clamping plate 201 is provided with a baffle 207, which increases the contact area of the wire and makes the wire better contact.
[0026] Further, the second clamping plate 202 is provided with a positive electrode connecting end 210 and a negative electrode connecting end 211. The positive electrode connecting end 210 and the negative electrode connecting end 211 are located on both sides of the groove.
[0027] Further, the baffle 207 is provided with conductive glass wool. The first clamping plate 201 and the second clamping plate 202 are provided with isolation plates on the upper part of the groove. The formation of the groove makes the positive and negative electrodes separated and cannot form a short circuit. When the first clamping plate 101 and the second clamping plate 105 clamp the coil, the positive electrode connecting end 210 and the negative electrode connecting end 211 are electrified to detect the coil.
[0028] Further, the clamping device and the detection device are provided with a positioning sensing assembly. The positioning sensing assembly is a sensor, which can make the components more accurately cooperate.
[0029] In the embodiment, after the coil is formed by winding through the winding machine, the first transverse pushing stepper motor 102 pushes the first clamping jaw 101 and the second clamping jaw 105 to the working end through the ball screw, the second clamping jaw 105 first clamps one end of the wire, the second clamping jaw 105 is translated to one end through the second stepper motor 106, and then the first clamping jaw 101 clamps the other end of the wire; the first telescopic pushing cylinder 103 and the second telescopic pushing cylinder 107 act simultaneously to retract the first clamping jaw 101 and the second clamping jaw 105, the first transverse pushing stepper motor 102 retracts the first clamping jaw 101 and the second clamping jaw 105 to the working end of the detection device, the first clamping jaw 101 is just opposite to the groove, the first clamping plate 201 and the second clamping plate 202 are moved downward through the third lifting cylinder 203, the coil is better clamped between the first clamping plate 201 and the second clamping plate 202 by using the lower end guide surface of the first clamping plate 201 and the second clamping plate 202, the first clamping jaw 101 is embedded in the groove and cooperates with the groove, the first clamping plate 201 is retracted through the third telescopic cylinder 206 by driving the telescopic column 208, at this time, the first clamping plate 201 and the second clamping plate 202 clamp the coil, the first clamping jaw 101 and the second clamping jaw 202 are loosened, the third lifting pushing cylinder 203 is lifted, the positive electrode connecting end is electrified with the negative electrode connecting end, the coil is detected, the first clamping jaw 101 and the second clamping jaw 105 move to the working end again to prepare for detection of the next coil, if the detection is qualified, the third transverse pushing stepper motor 204 is translated to drive the 205 to be translated to the first detection hole 2, the third telescopic cylinder 206 is pushed out, the coil falls into the first detection hole through gravity, if the first clamping plate 201 and the second clamping plate 202 do not clamp the coil or the detection is unqualified, the coil will just fall into the second detection hole 3 through gravity.
[0030] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit the present application; although the present application is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced equivalently; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A coil winding machine with an automatic detection mechanism, comprising a machine body, characterized in that: Also include: The first delivery hole, the second delivery hole, the clamping device and the detection device are adaptively arranged on the machine body, and the working end of the clamping device is movably connected with the working end of the detection device; The clamping device comprises: a first clamping jaw, a first horizontal pushing step motor, a first telescopic pushing cylinder, a first lifting pushing cylinder, a first fixed plate, a second clamping jaw, a second horizontal pushing step motor and a second telescopic pushing cylinder, the first clamping jaw is arranged on the output end of the first telescopic cylinder, the first telescopic cylinder is arranged on the output end of the first lifting pushing cylinder, the second horizontal pushing step motor and the second telescopic pushing cylinder are adaptively arranged on the first fixed plate, the second clamping jaw is arranged on the output end of the second telescopic cylinder, the first lifting pushing cylinder and the first fixed plate are arranged on the output end of the first horizontal pushing step motor and connected through a ball screw, and the second telescopic pushing cylinder is arranged on the output end of the second horizontal pushing step motor and connected through a ball screw; The detection device comprises: a first clamping plate, a second clamping plate, a third lifting pushing cylinder, a third horizontal pushing step motor, a second fixed plate and a third telescopic cylinder, the third lifting pushing cylinder is arranged on the second fixed plate, the second clamping plate is arranged on the output end of the third lifting pushing cylinder, the third telescopic cylinder is arranged on the second clamping plate, the output end of the third telescopic cylinder is provided with a telescopic column, the telescopic column is fixedly connected with the second clamping plate, the telescopic column is sleeved on the second clamping plate, and the second fixed plate is arranged on the output end of the third horizontal pushing step motor and connected through a ball screw.
2. The automatic detection mechanism for a coil winding machine according to claim 1, characterized in that: The first clamping plate and the second clamping plate are symmetrical and have guide surfaces at the lower ends, and grooves are formed at the same positions of the first clamping plate and the second clamping plate.
3. The automatic detection mechanism for a coil winding machine according to claim 2, characterized in that: The first clamping plate and the second clamping plate are provided with conductive glass wool, and one end of the first clamping plate is provided with a baffle.
4. The automatic detection mechanism for a coil winding machine according to claim 2, characterized in that: The second clamping plate is provided with a positive electrode connecting end and a negative electrode connecting end, and the positive electrode connecting end and the negative electrode connecting end are located on both sides of the groove.
5. The automatic detection mechanism for a coil winding machine according to claim 3, characterized in that: The baffle is provided with conductive glass wool, and the first clamping plate and the second clamping plate are provided with isolation plates on the upper parts of the grooves.
6. The automatic detection mechanism for a coil winding machine according to claim 1, characterized in that: Positioning sensing components are arranged on the clamping device and the detection device, and the positioning sensing components are sensors.