Pressing device for processing foil coil

By designing a clamping device for foil-wound coil processing, a rotating shaft drives a striking component to eliminate foil voids, solving the problem of foil not adhering to the coil and achieving efficient compaction and reduced manpower consumption.

CN223566434UActive Publication Date: 2025-11-18YICHANG CHANGYAO TRANSFORMER
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Patent Information

Application Number
CN202422646081.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-11-18
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

During the foil winding process, the foil cannot completely adhere to the middle straight section of the transformer coil, resulting in hollow areas. Furthermore, manual hammering is physically demanding and poses operational risks.

Method used

A pressing device was designed, including a support rod, a rotating shaft, a compaction mechanism, and a striking component. The rotating shaft drives the striking component to impact the foil to eliminate air bubbles. The T-shaped design increases the force-bearing area, and the telescopic rod reduces manpower consumption.

Benefits of technology

It effectively eliminates foil hollowing, reduces the physical exertion of manual hammering, improves work efficiency, and reduces operational risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hold-down device for processing a foil coil, which comprises a support rod, the support rod is obliquely arranged on two support frames of a winding machine, the end part of the support rod is provided with a rotating shaft, the rotating shaft is connected with a compaction mechanism, and the compaction mechanism rotates along the rotating shaft to impact a foil material. Bolts are inserted between the first fixing holes and the second positioning holes for fixing, the striking assembly is connected with the sliding assembly, and the multiple sets of first positioning holes are formed so that it can be guaranteed that the striking assembly moves on the sliding assembly so that foil materials at different positions on the winding machine can be compacted. The T-shaped design aims at widening the stress area of the striking assembly. The first telescopic rod is sleeved with the second telescopic rod, the first telescopic rod can stretch out of the second telescopic rod when necessary, the torque of the torque power rod is increased, and manpower consumption of operators is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of transformer technology, and in particular to a clamping device for foil-wound coil processing. Background Technology

[0002] During the foil winding process, the winding machine is responsible for winding tin foil or copper foil onto the transformer coil. The transformer coil has a semi-circular shape at both ends and a rectangular shape in the middle. When the winding machine winds the foil from the curved end of the transformer coil to the straight section in the middle, the foil cannot be immediately straightened and adhered to the coil. It still has a slight curvature, which causes a void between the foil and the straight section in the middle of the transformer coil.

[0003] Regarding the problem of foil not being able to be straightened, resulting in hollow areas, in actual operation, the operator usually uses a rubber hammer to hammer the hollow areas of the foil until the foil completely adheres to the transformer coil. However, in this operation, the hammering area of ​​the rubber hammer is too small, and manual repeated hammering is required. As a result, the worker will consume a lot of physical strength, which will reduce the control of the foil winding machine and cause operational risks. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the defects of the prior art and provide a clamping device for foil-wound coil processing.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0006] This utility model discloses a pressing device for foil winding coil processing. The pressing device includes a support rod, which is inclinedly arranged on two support frames of a winding machine. A rotating shaft is provided at the end of the support rod, and a compaction mechanism is connected to the rotating shaft. The compaction mechanism rotates along the rotating shaft to impact the foil material.

[0007] As a preferred embodiment of this utility model, one end of the rotating shaft extends out of the support rod, and a power rod is provided on the portion of the rotating shaft extending out of the support rod.

[0008] As a preferred embodiment of the present invention, the compaction mechanism includes a sliding component, which is disposed on a rotating shaft between two support rods and is located near the support rods.

[0009] As a preferred technical solution of this utility model, a sliding groove is provided on the top of the sliding component, and a plurality of first fixing holes are provided on both sides of the sliding groove. The first fixing holes on both sides are symmetrically arranged. A plurality of rollers are installed on the bottom surface of the sliding groove, and the rolling direction of the rollers is the axial direction of the sliding groove.

[0010] As a preferred technical solution of this utility model, the compaction mechanism further includes a striking component, which includes a striking rod, a crossbar and a striking head. There are two striking rods, and their bottoms are respectively set in sliding grooves at both ends [1]. The bottom of the striking component is T-shaped, and a second fixing hole is provided in the middle of the bottom of the striking component. The diameter of the second fixing hole is the same as the diameter of the first fixing hole. The striking crossbar is set in the middle of the two striking rods. The top ends of the two striking rods are fixedly connected to the striking head. The length of the striking head is the same as the width of the foil. The front part of the striking head is semi-circular.

[0011] As a preferred embodiment of this utility model, the power rod includes a first telescopic rod, a second telescopic rod, and a handle. The first telescopic rod is sleeved inside the second telescopic rod, and the handle is located at the top of the first telescopic rod.

[0012] As a preferred embodiment of this utility model, the grip is made of rubber.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. A bolt is inserted between the first fixing hole and the second positioning hole to fix the striking component and the sliding component. The multiple sets of first positioning holes ensure that the striking component can move on the sliding component to compact the foil at different positions on the winding machine. The T-shaped design is intended to widen the force-bearing area of ​​the striking component. Firstly, the cooperation between the second fixing holes can only ensure that the striking component does not move horizontally in the sliding groove, while the widened T-shaped design at the bottom can prevent its vertical movement. Secondly, during the process of the striking component striking and compacting the foil, the striking rod will bear a large amount of shear force. The widened T-shaped design can increase the shear force bearing capacity. The crossbar is fixedly connected to the striking rod.

[0015] 2. The first telescopic rod is sleeved in the second telescopic rod. When necessary, the first telescopic rod can extend out from the second telescopic rod to increase the torque of the torque-driven rod and reduce the manpower consumption of the operator. Attached Figure Description

[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a first partial structural schematic diagram of the present invention;

[0019] Figure 3 This is a schematic diagram of the second partial structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the third partial structure of this utility model;

[0021] In the diagram: 1. Support rod; 2. Rotating shaft; 3. Compaction mechanism; 4. Power rod; 5. Sliding assembly; 6. Sliding groove; 7. First fixing hole; 8. Roller; 9. Striking assembly; 10. Striking rod; 11. Crossbar; 12. Striking head; 13. Second fixing hole; 14. First telescopic rod; 15. Second telescopic rod; 16. Handle. Detailed Implementation

[0022] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0023] In the attached diagram, all identical reference numerals refer to the same components.

[0024] like Figures 1-4 As shown, this utility model provides a pressing device for foil-wound coil processing. The pressing device for foil-wound coil processing is characterized in that, in this utility model, the support rod 1 is fixed to the two support frames of the winding machine by welding; the rotating shaft 2 on the support rod 1 passes through the support rod 1 and is movably connected to the support rod 1 by bearing; the compaction mechanism 3 is connected to the rotating shaft 2 by welding.

[0025] In an optional embodiment, one end of the rotating shaft 2 extends out of the support rod 1, and the portion of the rotating shaft 2 extending out of the support rod 1 is provided with a power rod 4.

[0026] It should be noted that the operating lever drives the striking component 9 to impact the foil.

[0027] In an optional embodiment, the compaction mechanism 3 includes a sliding component 5, which is disposed on a rotating shaft 2 between two support rods 1 and is located near the support rods 1.

[0028] It should be noted that the sliding component 5 is positioned on the rotating shaft 2 near the support rod 1 to ensure that the top striking head 12 is subjected to uniform force, thus avoiding stress concentration that could cause the striking component 9 to break.

[0029] In an optional embodiment, a sliding groove 6 is provided above the sliding component 5, and a plurality of first fixing holes 7 are provided on both sides of the sliding groove 6. The first fixing holes 7 on both sides are symmetrically arranged. A plurality of rollers 8 are installed on the bottom surface of the sliding groove 6. The rolling direction of the rollers 8 is the axial direction of the sliding groove 6. The compaction mechanism 3 also includes a striking component 9. The striking component 9 includes striking rods 10, crossbars 11 and striking heads 12. There are two striking rods 10, and their bottoms are respectively set in the sliding grooves 6 at both ends. The bottom of the striking component 9 is T-shaped. A second fixing hole 13 is provided in the middle of the bottom of the striking component 9. The diameter of the second fixing hole 13 is the same as the diameter of the first fixing hole. The crossbar 11 is set in the middle of the two striking rods 10. The top ends of the two striking rods 10 are fixedly connected to the striking head 12. The length of the striking head 12 is the same as the width of the foil. The front part of the striking head 12 is semi-circular.

[0030] It should be noted that the first fixing hole 7 and the second positioning hole are fixed by a bolt inserted between them, connecting the striking component 9 and the sliding component 5. The setting of multiple sets of first positioning holes can ensure that the striking component 9 can move on the sliding component 5 to facilitate the compaction of foil at different positions on the winding machine. The T-shaped design is intended to widen the force-bearing area of ​​the striking component 9. Firstly, the cooperation of the second fixing hole 13 with the second fixing hole 13 can only ensure that the striking component 9 does not move horizontally in the sliding groove 6, while the T-shaped design with a widened bottom can prevent its vertical movement. Secondly, during the process of the striking component 9 striking and compacting the foil, the striking rod 10 will bear a large amount of shear force, and the T-shaped widening design can increase the shear force bearing capacity. The crossbar 11 is fixedly connected to the striking rod 10.

[0031] In an optional embodiment, the power rod 4 includes a first telescopic rod 14, a second telescopic rod 15, and a handle 16, wherein the first telescopic rod 14 is sleeved inside the second telescopic rod 15, and the handle 16 is disposed at the top end of the first telescopic rod 14.

[0032] It should be noted that the first telescopic rod 14 is sleeved in the second telescopic rod 15. The first telescopic rod 14 can extend out of the second telescopic rod 15 when necessary to increase the torque of the torque power rod 4 and reduce the manpower consumption of the operator.

[0033] In an optional embodiment, the grip 16 is made of rubber.

[0034] It should be noted that, in order to avoid the lever slipping off during the push of the power lever 4 and to meet the requirements of shock absorption, the grip 16 is set to a rubber grip 16.

[0035] The working principle of this utility model is as follows: The operator fixes the striking rod 10 on the corresponding first fixing hole 7 of the sliding groove 6 according to the position of the foil hollow. The first fixing hole 7 and the second fixing hole 13 are riveted with bolts. Then the first telescopic rod 14 extends from the second telescopic rod 15 and pushes the power rod 4. The power rod 4 drives the sliding groove 6 to rotate along the rotating shaft 2 until the striking head 12 hits the foil hollow position.

[0036] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A clamping device for foil-wound coil processing, characterized in that, Includes a support rod (1), which is inclinedly set on two support frames of the winding machine. The end of the support rod (1) is provided with a rotating shaft (2), and a compaction mechanism (3) is connected to the rotating shaft (2). The compaction mechanism (3) rotates along the rotating shaft (2) to impact the foil.

2. The clamping device for foil-wound coil processing according to claim 1, characterized in that, One end of the rotating shaft (2) extends out of the support rod (1), and the part of the rotating shaft (2) extending out of the support rod (1) is provided with a power rod (4).

3. A clamping device for foil-wound coil processing according to claim 1, characterized in that, The compaction mechanism (3) includes a sliding component (5), which is disposed on a pivot (2) between two support rods (1) and is located on the pivot (2) near the support rods (1).

4. A clamping device for foil-wound coil processing according to claim 3, characterized in that, The sliding component (5) has a sliding groove (6) on its upper side. Several first fixing holes (7) are provided on both sides of the sliding groove (6). The first fixing holes (7) on both sides are symmetrically arranged. Several rollers (8) are installed on the bottom surface of the sliding groove (6). The rolling direction of the rollers (8) is the axial direction of the sliding groove (6).

5. A clamping device for foil-wound coil processing according to claim 4, characterized in that, The compaction mechanism (3) further includes a striking assembly (9), which includes a striking rod (10), a crossbar (11), and a striking head (12). There are two striking rods (10), and their bottoms are respectively set in the sliding grooves (6) at both ends. The bottom of the striking assembly (9) is T-shaped. A second fixing hole (13) is provided in the middle of the bottom of the striking assembly (9). The diameter of the second fixing hole (13) is the same as the diameter of the first fixing hole. The crossbar (11) is set in the middle of the two striking rods (10). The top ends of the two striking rods (10) are fixedly connected to the striking head (12). The length of the striking head (12) is the same as the width of the foil. The front part of the striking head (12) is semi-circular.

6. A clamping device for foil-wound coil processing according to claim 2, characterized in that, The power rod (4) includes a first telescopic rod (14), a second telescopic rod (15), and a handle (16). The first telescopic rod (14) is sleeved inside the second telescopic rod (15), and the handle (16) is located at the top of the first telescopic rod (14).

7. A clamping device for foil-wound coil processing according to claim 6, characterized in that, The grip (16) is made of rubber.