Winding mechanism for chip inductor processing
The reciprocating lead screw and clamping block work together to achieve uniform winding of the surface mount inductor. The slider and brush plate assembly is used to collect the wire ends, which solves the problems of uneven winding and wire end accumulation in the existing equipment, and improves work efficiency and convenience.
Patent Information
- Application Number
- CN202423322435.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing surface mount inductor winding equipment has difficulty in achieving uniform winding and effective collection of wire ends, resulting in the winding work not being completed smoothly.
The coil is wound evenly by using components such as reciprocating lead screw, rotating plate, clamping block and half gear, and the cut wire ends are collected by slider and brush plate components to avoid accumulation.
This achieves uniform winding and improved work efficiency, while also facilitating the collection and management of wire ends and preventing their accumulation on the top of the support plate.
Smart Images

Figure CN223566439U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to patch inductance processing technical field, specifically, relates to a winding mechanism for patch inductance processing. BACKGROUND
[0002] In the production and processing field of patch inductance, the winding of inductance copper wire is one of the most important processes, and the winding process cannot be completed by hand, so many enterprises have designed patch inductance winding machines to complete the winding of patch inductance.
[0003] The utility model with publication number CN 221551686 U discloses a winding equipment for patch inductance processing, including the box, the both sides of box are equipped with the limit hole that penetrates the outer wall of box, the front of box is equipped with the rotary hole no. 1, the outer wall of box is equipped with the rotary hole no. 2 on one side of rotary hole no. 1, is equipped with winding mechanism on rotary hole no. 1 and rotary hole no. 2, above-mentioned application file through the cooperation of box, limit hole etc. component, it is difficult to realize through the coil and wind the line to the surface of the online shaft, lead to winding work cannot be completed smoothly, and in winding work, cannot wind even, therefore, we propose a winding mechanism for patch inductance processing. UTILITY MODEL CONTENTS
[0004] The utility model provides a winding mechanism for patch inductance processing.
[0005] The technical scheme of the utility model is as follows: a winding mechanism for patch inductance processing, including support leg, the top of support leg is fixedly connected with support plate, the top of support plate is fixedly connected with fixed plate, the top of support plate is fixedly connected with support frame, the positive side of fixed plate is provided with winding mechanism;The winding mechanism includes motor, the motor is fixedly penetrated in the side of fixed plate, the output shaft end of motor is fixedly connected with reciprocating screw rod, the circumferential surface of reciprocating screw rod is fixedly connected with rotating plate, the positive side of rotating plate is penetrated with coil.
[0006] The circumferential surface of support frame is equipped with rectangular groove, the inner wall of rectangular groove is fixedly connected with spring, one end of spring away from rectangular groove is fixedly connected with clamping block, the inner wall of support frame is provided with spool, the circumferential surface of spool is equipped with annular groove, clamping block can be clamped into annular groove, and the spool is fixed.
[0007] The clamping block is slidably connected to the inner wall of the rectangular groove, one end of the clamping block is provided with an adaptive arc surface, and the initial state of the spring is set to a relaxed state.When the arc surface of the clamping block contacts the spool, the clamping block is retracted into the rectangular groove by the elastic force of the spring.
[0008] The positive side of the fixed plate is provided with an auxiliary device, the auxiliary device comprises a half gear, the half gear is fixedly connected on the circumferential surface of the reciprocating wire rod, the positive side of the fixed plate is provided with a sliding groove, the inner wall of the sliding groove is fixedly connected with a force spring, when the reciprocating wire rod rotates clockwise, the half gear is forced to move.
[0009] The end of the force spring away from the sliding groove is fixedly connected with a sliding block, the top of the sliding block is fixedly connected with a rack, the bottom of the sliding block is fixedly connected with a force rod, the bottom of the force rod is fixedly connected with a brush plate, the top of the supporting plate is penetrated with a groove, the sliding block can drive the force rod to move when the sliding block is forced.
[0010] The sliding block is slidingly connected on the inner wall of the sliding groove, the half gear and the rack are mutually engaged, when the half gear rotates clockwise, the rack is forced to move linearly.
[0011] The side section of the force rod is arranged in L shape, the side surface of the force rod is slidingly connected on the positive side of the fixed plate, the force rod can move linearly on the positive side of the fixed plate when the force rod is forced to move.
[0012] The supporting legs are arranged in pairs, symmetrically, and symmetrically along the vertical central axis of the bottom of the supporting plate, the top of the supporting plate is arranged in an adaptive arc surface, when the excess thread is cut, the thread can fall to the top of the supporting plate, and because the top of the supporting plate is uneven, the thread cannot easily fall from the top of the supporting plate to the ground.
[0013] The working principle and beneficial effects of the utility model are as follows:
[0014] 1. The reciprocating wire rod, the rotating plate, the coil, the clamping block and other components are matched with each other, when the reciprocating wire rod rotates clockwise, the rotating plate fixed on the circumferential surface of the reciprocating wire rod rotates clockwise and moves linearly reciprocatingly, the coil is forced to rotate clockwise under stress, the coil winds the thread on the surface of the bobbin, the winding work is smoothly completed, the winding effect is realized, and the thread can be uniformly wound in the winding work, and the work efficiency of the staff is improved.
[0015] 2. The half gear, the sliding groove, the force spring, the sliding block and other components are matched with each other, when the half gear continuously rotates to no longer engage with the rack, the rack is reset by the force spring through the sliding block, the force rod and the brush plate are reset, and the components such as the sliding block and the rack move linearly reciprocatingly on the top of the supporting plate, so that the thread falling on the top of the supporting plate after cutting is intermittently brushed, the thread falls to the designated collection place of the staff through the groove, the staff can collect the thread in the later period, and the thread is prevented from accumulating on the top of the supporting plate.
[0016] Of course, any product implementing the present application does not necessarily need to achieve all the advantages mentioned above simultaneously. BRIEF DESCRIPTION OF DRAWINGS
[0017] The present application will be further described below in conjunction with the drawings and specific embodiments.
[0018] Figure 1 is a three-dimensional front view of the overall structure of the present application;
[0019] Figure 2 is a three-dimensional sectional view of the structure at the reciprocating screw rod of the present application;
[0020] Figure 3 is a three-dimensional front view of the overall structure of the present application; Figure 2 is a three-dimensional enlarged view of the structure at A of the present application;
[0021] Figure 4 is a three-dimensional sectional view of the structure at the rotating plate of the present application;
[0022] Figure 5 is a three-dimensional front view of the overall structure of the present application; Figure 4 is a three-dimensional enlarged view of the structure at B of the present application.
[0023] In the figure: 1, support leg; 2, support plate; 3, fixed plate; 4, support frame; 5, winding mechanism; 51, motor; 52, reciprocating screw rod; 53, rotating plate; 54, coil; 55, rectangular groove; 56, spring; 57, clamping block; 58, spool; 59, ring groove; 6, auxiliary device; 61, half gear; 62, sliding groove; 63, force spring; 64, sliding block; 65, rack; 66, force rod; 67, brush plate; 68, groove. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are involved in the scope of protection of the present application.
[0025] Embodiment 1
[0026] As Figures 1-5As shown, the embodiment proposes a winding mechanism for patch inductor processing, which comprises a supporting leg 1, the top of the supporting leg 1 is fixedly connected with a supporting plate 2, the top of the supporting plate 2 is fixedly connected with a fixed plate 3, the top of the supporting plate 2 is fixedly connected with a supporting frame 4, and the front side of the fixed plate 3 is provided with a winding mechanism 5; the winding mechanism 5 comprises a motor 51, the motor 51 is fixedly penetrated in the side of the fixed plate 3, the output shaft end of the motor 51 is fixedly connected with a reciprocating screw rod 52, the circumferential surface of the reciprocating screw rod 52 is fixedly connected with a rotating plate 53, and the front side of the rotating plate 53 is penetrated with a coil 54. The circumferential surface of the supporting frame 4 is provided with a rectangular groove 55, the inner wall of the rectangular groove 55 is fixedly connected with a spring 56, one end of the spring 56 away from the rectangular groove 55 is fixedly connected with a clamping block 57, the inner wall of the supporting frame 4 is provided with a spool 58, the circumferential surface of the spool 58 is provided with a ring groove 59, and the clamping block 57 can be clamped into the ring groove 59 to fix the spool 58. The clamping block 57 is slidingly connected to the inner wall of the rectangular groove 55, one end of the clamping block 57 is provided with an adaptive arc surface, and the initial state of the spring 56 is set to a relaxed state. When the arc surface of the clamping block 57 is in contact with the spool 58, the clamping block 57 is retracted into the rectangular groove 55 by the elastic force of the spring 56.
[0027] In the embodiment, when the staff needs to wind the patch inductor device, the staff needs to install and fix the spool 58. The staff aligns the spool 58 with the inner wall of the supporting frame 4, pushes the spool 58 into the inner wall of the supporting frame 4, forces the arc surface of the clamping block 57 to be in contact with the circumferential surface of the spool 58, makes the clamping block 57 retract into the inner wall of the rectangular groove 55 by the spring 56, continuously pushes the spool 58 into the inner wall of the supporting frame 4 until the clamping block 57 is in contact with the ring groove 59, makes the clamping block 57 lose the extrusion force and pop out again by the elastic force of the spring 56, clamps the inner wall of the ring groove 59, fixes the spool 58, then the staff turns on the external power supply, starts the motor 51, forces the reciprocating screw rod 52 to rotate clockwise, when the reciprocating screw rod 52 rotates clockwise, the rotating plate 53 fixed on the circumferential surface of the reciprocating screw rod 52 rotates clockwise while making reciprocating linear motion, makes the coil 54 rotate clockwise under stress, forces the coil 54 to wind the wire on the surface of the spool 58, makes the winding work smoothly, realizes the winding effect, and can wind the wire uniformly in the winding work, improves the work efficiency of the staff.
[0028] Embodiment 2
[0029] As Figures 1-5As shown, based on the same concept as the above embodiment 1, the embodiment also proposes that the front side of the fixed plate 3 is provided with an auxiliary device 6, the auxiliary device 6 includes a half gear 61 fixedly connected to the circumferential surface of the reciprocating wire rod 52, the front side of the fixed plate 3 is provided with a sliding groove 62, the inner wall of the sliding groove 62 is fixedly connected with a force spring 63, when the reciprocating wire rod 52 rotates clockwise, the half gear 61 is forced to move. The end of the force spring 63 away from the sliding groove 62 is fixedly connected with a sliding block 64, the top of the sliding block 64 is fixedly connected with a rack 65, the bottom of the sliding block 64 is fixedly connected with a force rod 66, the bottom of the force rod 66 is fixedly connected with a brush plate 67, the top of the support plate 2 penetrates a groove 68, the sliding block 64 can drive the force rod 66 to move when forced. The sliding block 64 is slidingly connected to the inner wall of the sliding groove 62, the half gear 61 and the rack 65 are meshed with each other, when the half gear 61 rotates clockwise, the rack 65 is forced to move linearly. The side section of the force rod 66 is provided in L shape, the side surface of the force rod 66 is slidingly connected to the front side of the fixed plate 3, the force rod 66 can move linearly on the front side of the fixed plate 3 when forced to move. The support leg 1 is provided with a plurality of pairs of symmetrical support legs, which are symmetrical along the vertical central axis of the bottom of the support plate 2, the top of the support plate 2 is provided with an adaptive arc surface, when the excess thread is cut, the thread can fall to the top of the support plate 2, and due to the unevenness of the top of the support plate 2, the thread cannot easily fall from the top of the support plate 2 to the ground.
[0030] In the embodiment, after the winding work is completed, the worker needs to cut the excess thread, in order to make the cut thread accumulate on the top of the support plate 2, when the reciprocating wire rod 52 rotates clockwise, the half gear 61 is forced to rotate clockwise, since the half gear 61 and the rack 65 are meshed with each other, when the half gear 61 rotates clockwise, the rack 65 is forced to slide on the inner wall of the sliding groove 62 through the sliding block 64, which drives the sliding block 64 to move linearly, and makes the brush plate 67 move linearly and tightly contact the top of the support plate 2, when the half gear 61 continuously rotates to no longer mesh with the rack 65, the rack 65 is reset through the sliding block 64 by the elasticity of the force spring 63, which resets the force rod 66 and the brush plate 67, and the cycle is repeated, which forces the sliding block 64, the rack 65 and other components to move linearly on the top of the support plate 2, thereby intermittently brushing the cut thread falling to the top of the support plate 2, making the thread fall to the designated collection place of the worker through the groove 68, which is convenient for the worker to collect later, and avoids the accumulation of the thread on the top of the support plate 2.
[0031] The above is only a preferred embodiment of the present application, and is not intended to limit the present application, any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A winding mechanism for surface mount inductor processing, characterized in that, Including support leg (1), the top of support leg (1) is fixedly connected with support plate (2), the top of support plate (2) is fixedly connected with fixed plate (3), the top of support plate (2) is fixedly connected with support frame (4), the positive side of fixed plate (3) is provided with winding mechanism (5); The winding mechanism (5) includes motor (51), the motor (51) is fixedly penetrated in the side of fixed plate (3), the output shaft end of motor (51) is fixedly connected with reciprocating screw rod (52), the circumferential surface of reciprocating screw rod (52) is fixedly connected with rotating plate (53), the positive side of rotating plate (53) is penetrated with coil (54).
2. The winding mechanism for processing a patch inductor according to claim 1, wherein The circumferential surface of support frame (4) is provided with rectangular groove (55), the inner wall of rectangular groove (55) is fixedly connected with spring (56), one end of spring (56) away from rectangular groove (55) is fixedly connected with clamping block (57), the inner wall of support frame (4) is provided with spool (58), the circumferential surface of spool (58) is provided with annular groove (59).
3. The winding mechanism for processing a patch inductor according to claim 2, wherein The clamping block (57) is slidably connected to the inner wall of the rectangular groove (55), one end of the clamping block (57) is provided with an adaptive arc surface, and the initial state of the spring (56) is provided in a relaxed state.
4. The winding mechanism for processing a patch inductor according to claim 3, wherein The positive side of the fixed plate (3) is provided with an auxiliary device (6), the auxiliary device (6) includes a half gear (61), the half gear (61) is fixedly connected to the circumferential surface of the reciprocating screw rod (52), the positive side of the fixed plate (3) is provided with a sliding groove (62), and the inner wall of the sliding groove (62) is fixedly connected with a force spring (63).
5. The winding mechanism for processing a patch inductor according to claim 4, wherein One end of the force spring (63) away from the sliding groove (62) is fixedly connected with a sliding block (64), the top of the sliding block (64) is fixedly connected with a rack (65), the bottom of the sliding block (64) is fixedly connected with a force rod (66), the bottom of the force rod (66) is fixedly connected with a brush plate (67), and the top of the support plate (2) is penetrated with a recess (68).
6. The winding mechanism for processing a patch inductor according to claim 5, wherein The sliding block (64) is slidably connected to the inner wall of the sliding groove (62), and the half gear (61) is engaged with the rack (65).
7. The winding mechanism for processing a patch inductor according to claim 6, wherein The side section of the force rod (66) is provided in an L shape, and the side surface of the force rod (66) is slidably connected to the positive side of the fixed plate (3).
8. The winding mechanism for processing a patch inductor according to claim 7, wherein The support leg (1) is provided with a plurality of pairs of symmetrical support legs, and the support plate (2) is vertically symmetrical along the bottom vertical central axis, and the top of the support plate (2) is provided with an adaptive arc surface.
Citation Information
Patent Citations
Winding equipment for chip inductor processing
CN221551686U