Crimping device for connecting line terminal processing

By introducing crimping and alignment components into the terminal crimping device, automatic alignment and pressure monitoring are achieved, solving the problems of inconvenient mold replacement and crimping force control, and improving crimping accuracy and product quality.

CN223567070UActive Publication Date: 2025-11-18JIANGSU SHENGQI ELECTRONICS CO LTD
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Patent Information

Application Number
CN202423064118.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-11-18
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

Existing connector terminal crimping devices are inconvenient to change molds, and human operation is prone to errors, affecting the crimping effect. Furthermore, the lack of crimping force detection leads to a decline in product quality or damage.

Method used

The design employs crimping and alignment components, including hydraulic rods, pressure sensors, laser sensors, and control panels, to achieve automatic alignment and pressure monitoring. Combined with a buffer structure, it ensures crimping accuracy and force control.

Benefits of technology

It improves crimping accuracy and product quality, avoids product damage caused by excessive crimping force, and enables convenient mold replacement and real-time monitoring of the crimping process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crimping device for connecting line terminal processing, which belongs to the technical field of connecting line terminal processing, and is characterized by comprising a crimping assembly, an alignment assembly, a crimping box and a control panel, through the arrangement of the crimping assembly, the crimping assembly can perform crimping processing on a terminal and a connecting line, and the alignment assembly can perform alignment processing on the terminal and the connecting line. Meanwhile, the crimping assembly is provided with a pressure detection and buffering structure, so that the crimping strength can be monitored in real time in the crimping process, a certain buffering effect can be achieved, the situation that a product is damaged can be avoided, the alignment assembly is arranged, and the alignment assembly adopts matched use of a laser sensor and a receiver, so that the production efficiency is improved, and the production cost is reduced. Therefore, the alignment precision during crimping is greatly improved, and the problem that the crimping effect is affected and the product quality is reduced due to the fact that errors are easy to occur due to manual operation when the placement plate on which the terminal and the connecting wire are inserted is manually aligned with the crimping plate is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of connecting line terminal processing, especially to a crimping device for connecting line terminal processing. BACKGROUND

[0002] The terminal is the component of the connection between the storage battery and the external conductor, and in electrotechnics, the terminal refers to the terminal of the wire, also called the terminal of the wire, which is divided into single hole, double hole, socket and hook, and is divided into copper silver plating, copper zinc plating, copper and aluminum and iron according to the material, and the main function is to transmit electric signal or conduct electricity.

[0003] The existing crimping device has the advantage of convenient carrying, but it is inconvenient to replace larger or smaller crimping dies for different wire core sizes, and it is inconvenient to hold the terminal by hand during crimping, so a connecting line terminal crimping device is proposed to solve the above problems.

[0004] The existing patent (publication number: CN215418920U) discloses a connecting line terminal crimping device, which comprises a crimping seat, a crimping hole is formed in the inside of the crimping seat, a hydraulic rod is fixedly installed in the inside of the crimping seat and extends to the inside of the crimping hole, a connecting column is fixedly installed at the bottom of the hydraulic rod, a connecting cavity is formed in the inside of the connecting column, a spring is fixedly installed on the inner cavity top wall of the connecting cavity, a pressing plate is fixedly installed at the bottom of the spring and extends to the rear side of the connecting column, a connecting piece is movably installed on the front side of the connecting column and extends to the inside of the connecting cavity and contacts the pressing plate at the top, and a limiting shaft is fixedly installed at the bottom of the pressing plate and extends to the bottom and contacts the connecting cavity.

[0005] In view of the above problems, the existing patent provides a solution, the existing traditional connecting line terminal crimping device is manually aligned with the placement plate and the crimping plate after the terminal and the connecting line are inserted and connected, however, manual operation is prone to error, which affects the crimping effect and reduces the product quality, and most traditional crimping devices lack detection structure during crimping, which causes product damage due to excessive crimping force.

[0006] Therefore, a crimping device for connecting line terminal processing is proposed. Utility model content

[0007] The utility model discloses a purpose lies in, provide a kind of crimping device for connecting line terminal processing, can solve the crimping device for connecting line terminal of existing traditional, all artificial terminal and connecting line plug-in completed placement plate and crimping plate are aligned, however, artificial operation is prone to error, thereby can influence crimping effect, and then make product quality decline, simultaneously, most traditional crimping device lacks detection structure in the process of crimping, thereby leading to the problem of product damage caused by excessive crimping force.

[0008] To achieve the above object, the utility model provides the following technical scheme: a kind of crimping device for connecting line terminal processing, including crimping assembly, alignment component, crimping box and control panel, the crimping assembly is set in the top of crimping box inside, the alignment component is set in the bottom of crimping box inside, the control panel is fixedly connected at the left side of crimping box;

[0009] The crimping assembly includes hydraulic rod, connecting block, pressure sensor, telescopic piece, connecting column, limit sleeve and connecting rod, the hydraulic rod is fixedly connected at the top of crimping box, the connecting block is fixedly connected at the bottom of hydraulic rod, the pressure sensor and connecting column are fixedly connected at the bottom of connecting block, the telescopic piece is fixedly connected at the bottom of pressure sensor, the limit sleeve is fixedly connected at the bottom of connecting column, the connecting rod is slidably connected in the inside of connecting column.

[0010] Preferably, the alignment component includes a first connecting plate, the first connecting plate is fixedly connected at the bottom of the connecting rod, the first connecting plate is fixedly connected with a limiting block on both sides, and a laser sensor is fixedly connected to the bottom of the first connecting plate.

[0011] Preferably, a workbench is fixedly connected to the bottom of the crimping box, a guide space is formed in the top of the workbench, an adjusting block is movably connected to the inside of the guide space, a second connecting plate is fixedly connected to the top of the adjusting block, and a receiver is fixedly connected to the top of the second connecting plate.

[0012] Preferably, a clamping block is clamped to the opposite side of the first connecting plate and the second connecting plate, and a pressing plate is fixedly connected to the opposite side of the clamping block.

[0013] Preferably, a clamping groove is formed in the opposite side of the first connecting plate and the second connecting plate, and the inner wall of the clamping groove is clamped with the surface of the clamping block.

[0014] Preferably, a fixing hole is formed in the front side of the clamping block, and a fixing bolt is screwed to the inner wall of the fixing hole.

[0015] Preferably, a sliding groove is formed in the two sides of the crimping box, and the surface of the limiting block is slidably connected to the inner wall of the sliding groove.

[0016] Preferably, the top of the crimping box is provided with a slot, and the inner wall of the slot is in sliding connection with the surface of the hydraulic rod.

[0017] Compared with the prior art, the utility model has the beneficial effects that:

[0018] 1、The present application, through the setting of the crimping assembly, the crimping assembly can achieve the effect of crimping the terminal and the connecting wire, and the crimping assembly is provided with a pressure detection and buffer structure, so that the pressure during crimping can be monitored in real time, and a certain buffering effect can be achieved, thereby avoiding the occurrence of product damage;

[0019] 2、The present application, through the setting of the alignment assembly, the alignment assembly adopts the cooperation of the laser sensor and the receiver, thereby greatly increasing the alignment accuracy during crimping. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a whole structural drawing of the crimping device for connecting wire terminal processing of the utility model;

[0021] Figure 2 It is a connection schematic view of the crimping assembly and the alignment assembly of the utility model;

[0022] Figure 3 It is a connection schematic view of the crimping assembly of the utility model;

[0023] Figure 4 It is a connection schematic view of the alignment assembly of the utility model;

[0024] Figure 5 It is a connection schematic view of the sliding groove and the slot of the utility model.

[0025] In the drawing, 1, crimping assembly; 101, hydraulic rod; 102, connecting block; 103, pressure sensor; 104, telescopic part; 105, connecting column; 106, limiting sleeve; 107, connecting rod; 2, alignment assembly; 201, first connecting plate; 202, limiting block; 203, laser sensor; 204, workbench; 205, guide space; 206, adjusting block; 207, second connecting plate; 208, receiver; 209, clamping block; 210, pressing plate; 3, crimping box; 4, control panel; 5, clamping groove; 6, fixing hole; 7, fixing bolt; 8, sliding groove; 9, slot. DETAILED DESCRIPTION

[0026] Clearly and completely describe the technical scheme in the embodiments of the utility model with reference to the drawings in the embodiments of the utility model, apparently, the described embodiment is only a part of the embodiment of the utility model, and is not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the ordinary skill in the art without making creative labor belong to the range of protection of the utility model.

[0027] Please refer to Figures 1-5 The utility model provides technical scheme:

[0028] A kind of crimping device for connecting line terminal processing, including crimping assembly 1, alignment component 2, crimping box 3 and control panel 4, crimping assembly 1 is set in the top inside crimping box 3, alignment component 2 is set in the bottom inside crimping box 3, control panel 4 is fixedly connected at the left side of crimping box 3;

[0029] Crimping assembly 1 includes hydraulic rod 101, connecting block 102, pressure sensor 103, telescopic piece 104, connecting column 105, limit sleeve 106 and connecting rod 107, hydraulic rod 101 is fixedly connected at the top of crimping box 3, connecting block 102 is fixedly connected at the bottom of hydraulic rod 101, pressure sensor 103 and connecting column 105 are all fixedly connected at the bottom of connecting block 102, telescopic piece 104 is fixedly connected at the bottom of pressure sensor 103, limit sleeve 106 is fixedly connected at the bottom of connecting column 105, connecting rod 107 is slidably connected in the inside of connecting column 105.

[0030] In the embodiment: through the setting of crimping assembly 1, crimping assembly 1 can reach the effect of crimping treatment to terminal and connecting line, and crimping assembly 1 is provided with pressure detection and buffer structure, so that the force of crimping can be monitored in real time during the process, and a certain buffering effect can be achieved, thereby avoiding the occurrence of product damage, through the setting of alignment component 2, alignment component 2 uses laser sensor 203 and receiver 208 in cooperation, so that the accuracy of alignment during crimping is greatly increased, through the setting of hydraulic rod 101, hydraulic rod 101 can reach the effect of connecting lifting adjustment to connecting block 102, through the setting of connecting block 102, connecting block 102 can reach the effect of connecting and fixing pressure sensor 103 and connecting column 105, through the setting of pressure sensor 103, pressure sensor 103 can reach the effect of pressure control and monitoring during crimping, through the setting of telescopic piece 104, telescopic piece 104 is a buffer device with reset spring built-in, through the setting of connecting column 105, connecting column 105 is used in cooperation with limit sleeve 106, and the effect of limiting sliding connection to connecting rod 107 can be achieved, through the setting of connecting rod 107, connecting rod 107 can reach the effect of connecting and fixing first connecting plate 201.

[0031] Specifically, as shown in Figure 4 The alignment assembly 2 includes a first connecting plate 201 fixedly connected to the bottom of the connecting rod 107, two sides of the first connecting plate 201 are fixedly connected with limiting blocks 202, and the bottom of the first connecting plate 201 is fixedly connected with a laser sensor 203.

[0032] Specifically, as shown in Figure 4 The inside of the bottom of the crimping box 3 is fixedly connected with a workbench 204, the top of the workbench 204 is provided with a guide space 205, the inside of the guide space 205 is movably connected with an adjusting block 206, the top of the adjusting block 206 is fixedly connected with a second connecting plate 207, and the top of the second connecting plate 207 is fixedly connected with a receiver 208.

[0033] Specifically, as shown in Figure 4 The opposite side of the first connecting plate 201 and the second connecting plate 207 is clamped with a clamping block 209, and the opposite side of the clamping block 209 is fixedly connected with a pressing plate 210.

[0034] In this embodiment: through the setting of the first connecting plate 201, the first connecting plate 201 cooperates with the limiting block 202 to achieve the effect of limiting sliding connection of the two sides inside the crimping box 3, through the setting of the laser sensor 203, the laser sensor 203 is an existing laser alignment device, and through the cooperation of the laser beam received by the receiver 208, the effect of precise alignment is achieved, through the setting of the workbench 204, the workbench 204 cooperates with the guide space 205 to achieve the effect of adjusting the adjusting block 206 forward and backward, the guide space 205 is an existing guide rail device, through the setting of the adjusting block 206, the adjusting block 206 can achieve the effect of connecting and fixing the second connecting plate 207, through the setting of the clamping block 209, the clamping block 209 can achieve the effect of connecting the pressing plate 210, through the setting of the pressing plate 210, the pressing plate 210 is two, the pressing plate 210 connected to the bottom of the first connecting plate 201 is a pressing plate 210 for extruding the terminal and the connecting wire, and the pressing plate 210 connected to the top of the second connecting plate 207 is a pressing plate 210 for placing the terminal and the connecting wire, and the pressing plate 210 can be replaced according to different terminals and connecting wires.

[0035] Specifically, as shown in Figure 4 The opposite side of the first connecting plate 201 and the second connecting plate 207 is provided with a clamping groove 5, and the inner wall of the clamping groove 5 is clamped with the surface of the clamping block 209.

[0036] Specifically, as shown in Figure 4 The front side of the clamping block 209 is provided with a fixing hole 6, and the inner wall of the fixing hole 6 is screwed with a fixing bolt 7.

[0037] In the embodiment, the clamping groove 5 can clamp the clamping block 209, the fixing hole 6 is arranged on the front side and the rear side of the first connecting plate 201 and the second connecting plate 207, and the fixing hole 6 on the clamping block 209 is matched with the fixing bolt 7, so that the connection between the clamping block 209 and the first connecting plate 201 and the second connecting plate 207 is fixed.

[0038] Specifically, as shown in Figure 5 The two sides of the crimping box 3 are provided with sliding grooves 8, and the inner walls of the sliding grooves 8 are in sliding connection with the surfaces of the limiting blocks 202.

[0039] Specifically, as shown in Figure 5 The top of the crimping box 3 is provided with a slot 9, and the inner wall of the slot 9 is in sliding connection with the surface of the hydraulic rod 101.

[0040] In the embodiment, the sliding groove 8 can achieve the effect of limiting and sliding connection of the limiting block 202, and the slot 9 can provide connection conditions for the hydraulic rod 101 and the connecting block 102.

[0041] Working principle: first, according to the required selection of the adapter and the connecting line and the terminal crimping plate 210, then the connecting line and the terminal crimping plate 210 is placed through the clamping block 209 and the fixing bolt 7 is connected and fixed on the second connecting plate 207, then the crimping plate 210 for crimping is fixed on the first connecting plate 201 through the clamping block 209 and the fixing bolt 7, then the pressure sensor 103, the laser sensor 203 and the receiver 208 can be opened through the control panel 4, then the guide space 205 is opened to adjust the adjusting block 206, so that the adjusting block 206 drives the second connecting plate 207 to adjust, and then the second connecting plate 207 drives the crimping plate 210 to adjust, then when the receiver 208 receives the light beam emitted by the laser sensor 203, the receiving instruction is sent to the control panel 4, and then the control panel 4 sends a stop instruction to the guide space 205, so that the alignment between the crimping plates 210 is completed, then the hydraulic rod 101 can be opened through the control panel 4, so that the hydraulic rod 101 drives the first connecting plate 201 to move downward, so as to cooperate with the crimping plate 210 on the top of the second connecting plate 207 to complete the crimping process of the connecting line terminal, in the process of crimping, the pressure sensor 103 can transmit the received pressure to the control panel 4 in real time, so that the crimping is completed through the past experience and the value displayed on the control panel 4, and the product damage caused by excessive crimping force can be avoided.

[0042] The above merely describes the preferred embodiments of the present application, and is not used to limit the present application, and any modification, equivalent replacement, and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A crimping device for processing a connecting wire terminal, comprising a crimping assembly (1), an alignment assembly (2), a crimping box (3) and a control panel (4), characterized in that: The crimping assembly (1) is arranged at the top inside the crimping box (3), the alignment assembly (2) is arranged at the bottom inside the crimping box (3), and the control panel (4) is fixedly connected to the left side of the crimping box (3); The crimping assembly (1) comprises a hydraulic rod (101), a connecting block (102), a pressure sensor (103), a telescopic part (104), a connecting column (105), a limiting sleeve (106) and a connecting rod (107), the hydraulic rod (101) is fixedly connected to the top of the crimping box (3), the connecting block (102) is fixedly connected to the bottom of the hydraulic rod (101), the pressure sensor (103) and the connecting column (105) are both fixedly connected to the bottom of the connecting block (102), the telescopic part (104) is fixedly connected to the bottom of the pressure sensor (103), the limiting sleeve (106) is fixedly connected to the bottom of the connecting column (105), and the connecting rod (107) is slidingly connected to the inside of the connecting column (105).

2. The crimping device for processing a connector terminal according to claim 1, characterized by: The alignment assembly (2) comprises a first connecting plate (201), the first connecting plate (201) is fixedly connected to the bottom of the connecting rod (107), the first connecting plate (201) is fixedly connected with a limiting block (202) on both sides, and the bottom of the first connecting plate (201) is fixedly connected with a laser sensor (203).

3. The crimping device for processing a connector terminal according to claim 2, characterized in that: The bottom of the crimping box (3) is fixedly connected with a workbench (204), the top of the workbench (204) is provided with a guide space (205), the inside of the guide space (205) is movably connected with an adjusting block (206), the top of the adjusting block (206) is fixedly connected with a second connecting plate (207), and the top of the second connecting plate (207) is fixedly connected with a receiver (208).

4. The crimping device for processing a terminal of a connecting wire according to claim 3, characterized in that: The opposite side of the first connecting plate (201) and the second connecting plate (207) is clamped with a clamping block (209), and the opposite side of the clamping block (209) is fixedly connected with a pressing plate (210).

5. The crimping device for processing a connection line terminal according to claim 4, characterized in that: The opposite side of the first connecting plate (201) and the second connecting plate (207) is provided with a clamping groove (5), and the inner wall of the clamping groove (5) is clamped with the surface of the clamping block (209).

6. The crimping device for processing a connection line terminal according to claim 4, characterized by: The front side of the clamping block (209) is provided with a fixing hole (6), and the inner wall of the fixing hole (6) is screwed with a fixing bolt (7).

7. The crimping device for processing a connector terminal of claim 2, wherein: The two sides of the crimping box (3) are provided with a sliding groove (8), and the inner wall of the sliding groove (8) is slidingly connected with the surface of the limiting block (202).

8. The crimping device for processing a connector terminal according to claim 1, characterized by: The top of the crimping box (3) is provided with a slot (9), and the inner wall of the slot (9) is slidingly connected with the surface of the hydraulic rod (101). The top of the crimping box (3) is provided with a slot (9), and the inner wall of the slot (9) is slidingly connected with the surface of the hydraulic rod (101).

Citation Information

Patent Citations

  • Connecting line terminal crimping device

    CN215418920U