Claw pole type synchronous motor lead structure

Abstract

The utility model relates to the technical field of motor lead wire structures, in particular to a claw pole type synchronous motor lead wire structure, which comprises a motor stator, a coil winding arranged in the motor stator, and a quick-assembly lead wire mechanism arranged on the coil winding and exposed to the outer end of the motor stator. The fast-assembly lead mechanism comprises an inner backing ring, a plurality of wire arranging notches arranged in the inner backing ring, and an outer backing ring arranged on the inner backing ring. And an annular groove is formed in the outer backing ring. By arranging the quick-assembly lead mechanism on the exposed part of the coil winding, after each lead on the coil winding is orderly arranged along the interior of the quick-assembly lead mechanism, the exposed part of the coil winding pressed by the quick-assembly lead mechanism can provide built-in effective bearing pressure for the lead; and after a plurality of groups of wire end anti-dragging assemblies which are uniformly distributed are used for fixing a lead connecting part after paint dipping, the part of the lead in a suspended state can be effectively cooled, and meanwhile, a paint layer can be prevented from being damaged due to temperature rise and dragging.

Description

Technical Field

[0001] This utility model relates to the field of motor lead wire structure technology, specifically a claw pole synchronous motor lead wire structure. Background Technology

[0002] Motor leads are a special type of cable. The leads are the various wire bundles branching off from the exposed ends of the stator windings, and are mainly conductors that provide power to the windings.

[0003] Since the exposed leads need to be impregnated and dried after being connected to the winding, the varnish layer on the outside of the leads may crack due to accidental pressure or pulling when heated, which will affect the insulation performance of the leads and, in severe cases, damage the winding.

[0004] In view of this, a claw-pole synchronous motor lead structure was designed to solve the above problems. Utility Model Content

[0005] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0006] Therefore, the technical solution adopted by this utility model is as follows:

[0007] A claw-pole synchronous motor lead wire structure includes a motor stator, a coil winding disposed within the motor stator, and a quick-connect lead wire mechanism disposed on the end of the coil winding exposed to the outside of the motor stator. The quick-connect lead wire mechanism includes an inner washer ring, multiple wire routing slots disposed within the inner washer ring, and an outer washer ring disposed on the inner washer ring. The outer washer ring has an annular groove, and the annular groove contains a first insulating pad, four second insulating pads, and an inner washer plate disposed inside the first and second insulating pads. The inner washer plate and the annular groove both have evenly distributed arc-shaped insertion slots.

[0008] In a preferred embodiment, the present invention can be further configured such that the quick-connect lead mechanism also includes three sets of reinforcing frames;

[0009] One end of the reinforcing frame is installed in the arc-shaped socket inside the annular groove, and the other end of the reinforcing frame is installed in the arc-shaped socket inside the inner gasket.

[0010] In a preferred embodiment, the present invention can be further configured such that both the first insulating pad and the second insulating pad are made of thickened silicone material.

[0011] In a preferred embodiment, the present invention can be further configured such that two symmetrically distributed pads are provided between the inner pad and the outer pad ring;

[0012] The inner gasket, outer ring, and pad are all made of stainless steel, and the surfaces of the inner gasket, outer ring, and pad are coated with an insulating varnish layer.

[0013] In a preferred embodiment, the present invention can be further configured such that the quick-connect lead wire mechanism also includes a wire end anti-pull component disposed within the reinforcing frame;

[0014] The number of anti-pull components for the wire ends is six.

[0015] In a preferred embodiment, the present invention can be further configured such that: the anti-pulling component for the wire end includes a clamp, the bottom of the clamp is provided with a soft rubber sleeve, and the top of the clamp is provided with two locking screw caps.

[0016] In a preferred embodiment, the present invention can be further configured such that the clamp is composed of a T-shaped sliding sleeve coated with insulating varnish and an extended end tube;

[0017] The soft rubber sleeve has a quarter-circular structure and is made of rubber material.

[0018] In a preferred embodiment, the present invention can be further configured such that the locking screw cap is made of thickened plastic.

[0019] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows:

[0020] 1. This utility model provides a quick-connect lead wire mechanism on the exposed part of the coil winding. When the leads on the coil winding are arranged in an orderly manner inside the quick-connect lead wire mechanism, the exposed part of the coil winding pressed by the quick-connect lead wire mechanism can provide effective internal pressure for the leads. The evenly distributed multiple sets of anti-pulling wire end components fix the lead wire connection part after impregnation. The part of the lead wire in the suspended state can be effectively dissipated, while avoiding damage to the varnish layer due to heat-induced pulling. Attached Figure Description

[0021] Figure 1 This is a schematic diagram illustrating the use of this utility model;

[0022] Figure 2 This is a schematic diagram of the quick-connect lead wire mechanism of this utility model;

[0023] Figure 3 This is an exploded view of the quick-connect lead wire mechanism of this utility model;

[0024] Figure 4 This is a schematic diagram of the anti-pulling component for the wire ends of this utility model.

[0025] Figure label:

[0026] 100. Motor stator;

[0027] 200. Coil winding;

[0028] 300. Quick-connect lead wire mechanism; 310. Inner washer; 320. Outer washer ring; 330. Pad plate; 340. First insulating pad; 350. Second insulating pad; 360. Reinforcing frame; 370. Wire end anti-pull assembly; 371. Clamp; 372. Soft rubber sleeve; 373. Locking screw cap; 380. Inner washer ring; 390. Cable tray. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0030] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.

[0031] The following describes, with reference to the accompanying drawings, some embodiments of the present invention, providing a claw-pole synchronous motor lead structure. Example 1

[0032] Combination Figures 1-4 As shown, the present invention provides a claw-pole synchronous motor lead wire structure, including a motor stator 100, a coil winding 200 disposed within the motor stator 100, and a quick-connect lead wire mechanism 300 disposed on the exposed end of the coil winding 200 extending to the outside of the motor stator 100. The quick-connect lead wire mechanism 300 is used to assemble on the exposed end of the coil winding 200 extending to the outside of the motor stator 100, and each lead wire on the exposed end of the coil winding 200 is evenly distributed within the quick-connect lead wire mechanism 300.

[0033] The quick-connect lead wire mechanism 300 includes an inner pad ring 380 and three sets of reinforcing frames 360, multiple cable routing slots 390 disposed in the inner pad ring 380, and an outer pad ring 320 disposed on the inner pad ring 380.

[0034] The outer ring 320 has an annular groove, and a first insulating pad 340, four second insulating pads 350, and an inner pad 310 disposed inside the first insulating pad 340 and the second insulating pads 350 are disposed in the annular groove. Two pads 330 are disposed between the inner pad 310 and the outer ring 320. A wire end anti-pull component 370 is disposed in the reinforcing frame 360.

[0035] Both the inner gasket 310 and the annular groove have evenly distributed arc-shaped insertion holes.

[0036] The coil windings installed in the stator of the claw pole synchronous motor have exposed ends that need to be led out to external leads. These leads need to be connected to external conductors, and the connection points need to be impregnated with varnish and dried. However, the parts that have been impregnated and dried in the traditional way may be damaged due to the heating operation and accidental pulling force, which may lead to the damage of the entire coil winding in severe cases.

[0037] This component mainly provides effective binding force for each lead on the coil winding. After the exposed part of the coil is clamped by the inner pad ring 380, each lead can be led out from multiple wire slots 390. Finally, the lead is pulled out from the soft rubber sleeve 372 and the clamp 371 until the lead passes through the part outside the clamp 371 and connects with the external wire. After the connection part is impregnated with varnish and effectively dried, the impregnated part is clamped by two locking screw caps 373 and locked towards the inside of the clamp 371. At this time, the lead can get effective heat dissipation protection in actual use, and at the same time, it can also provide anti-pulling protection. Example 2

[0038] Combination Figure 3 and Figure 4 As shown, based on Embodiment 1, one end of the reinforcing frame 360 ​​is installed in the arc-shaped socket inside the annular groove, and the other end of the reinforcing frame 360 ​​is installed in the arc-shaped socket inside the inner gasket 310.

[0039] There are six anti-pull wire end components 370.

[0040] Preferably, the number of anti-pulling wire end components 370 shown in the attached figures is the number of leads in the coil winding in real time. Depending on the number of leads in the coil winding of different motors, the number of wire slots 390 and anti-pulling wire end components 370 can be selectively increased.

[0041] The anti-pulling assembly 370 includes a clamp 371, a soft rubber sleeve 372 at the bottom of the clamp 371, and two locking screw caps 373 at the top of the clamp 371.

[0042] The clamp 371 consists of a T-shaped sliding sleeve coated with insulating varnish and an extended end tube, and the T-shaped sliding sleeve is inserted into the interior of the reinforcing frame 360;

[0043] The soft rubber sleeve 372 has a quarter-circular structure and is made of rubber material.

[0044] The locking screw cap 373 is made of thickened plastic.

[0045] Preferably, the soft rubber sleeve 372 is located in the gap between the outer gasket ring 320 and the inner gasket ring 380, and the soft rubber sleeve 372 is used to provide abrasion protection for the lead wire;

[0046] The extended rod end tube can be bent along the arc direction of the outer washer ring 320. After the two locking screw caps 373 fix the light-impregnated part, the slightly bent extended end tube can provide effective support for the external wire without interfering with the lead wire. Example 3

[0047] Combination Figures 1-3 As shown, in the above embodiments, both the first insulating pad 340 and the second insulating pad 350 are made of thickened silicone material;

[0048] The inner gasket 310, the outer gasket ring 320, and the gasket plate 330 are all made of stainless steel, and the surfaces of the inner gasket 310, the outer gasket ring 320, and the gasket plate 330 are coated with an insulating varnish layer.

[0049] Preferably, the first insulating pad 340 and the second insulating pad 350 can provide protection for the evenly distributed multiple reinforcing frames 360, wherein the width of the first insulating pad 340 and the second insulating pad 350 needs to be set according to the width of the exposed end of the coil winding 200, and the evenly distributed multiple sets of wire end anti-pull components 370 need to be located at the center of the exposed end to provide wear-free protection for the lead wire.

[0050] The working principle and usage process of this utility model: After the coil winding 200 is installed inside the motor stator 100, the exposed wire ends of the coil winding 200 need to be used as an external power supply wire harness.

[0051] After the inner gasket 310, the first insulating gasket 340, the second insulating gasket 350, and the outer gasket ring 320 are assembled on the exposed wire ends of the coil winding 200, the exposed leads of the coil winding 200 are then led outwards along the multiple wire routing slots 390. The leads are then fed into the soft rubber sleeve 372. As the leads are continuously delivered outwards, they eventually pass through the inside of the clamp 371. The leads are then passed through the part outside the clamp 371 for impregnation and drying. Then, the two locking caps 373 are pressed onto the outside of the impregnation layer of the leads. After the threaded sections of the two locking caps 373 are tightened into the threaded recesses at the top of the clamp 371, the pressed impregnation layer is fixed. At this time, the leads inside the clamp 371 are protected against pulling.

[0052] At the same time, the inner pad ring 380 provides constraint and protection for the exposed parts of the coil winding 200, so that each lead branching off from the coil winding 200 can be effectively clamped by multiple sets of wire end anti-pull components 370, thereby ensuring that the device can effectively improve the heat resistance and pressure protection of the leads.

[0053] In this invention, the term "multiple" refers to two or more items unless otherwise expressly defined. The term "and / or" as used herein includes any and all combinations of one or more of the related listed items. The terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "linking" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0054] It should be noted that when a component is referred to as being "assembled on," "mounted on," "fixed to," or "set on" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there may be an intermediate component present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0055] In the description of this specification, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0056] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A claw-pole synchronous motor lead structure, comprising a motor stator (100), characterized in that, It also includes a coil winding (200) disposed in the motor stator (100) and a quick-connect lead wire mechanism (300) disposed on the end of the coil winding (200) exposed to the outside of the motor stator (100). The quick-connect lead wire mechanism (300) includes an inner pad ring (380), a plurality of cable routing slots (390) disposed in the inner pad ring (380), and an outer pad ring (320) disposed on the inner pad ring (380). The outer gasket ring (320) has an annular groove, and a first insulating pad (340) and four second insulating pads (350) are provided in the annular groove, as well as an inner gasket (310) provided inside the first insulating pad (340) and the second insulating pads (350). Both the inner gasket (310) and the annular groove are provided with evenly distributed arc-shaped insertion holes.

2. The claw-pole synchronous motor lead structure according to claim 1, characterized in that, The quick-connect lead mechanism (300) also includes three sets of reinforcing frames (360); One end of the reinforcing frame (360) is installed in the arc-shaped socket inside the annular groove, and the other end of the reinforcing frame (360) is installed in the arc-shaped socket inside the inner gasket (310).

3. The claw-pole synchronous motor lead structure according to claim 1, characterized in that, Both the first insulating pad (340) and the second insulating pad (350) are made of thickened silicone material.

4. The claw-pole synchronous motor lead structure according to claim 1, characterized in that, Two symmetrically distributed pads (330) are provided between the inner pad (310) and the outer pad ring (320). The inner gasket (310), outer gasket ring (320) and gasket plate (330) are all made of stainless steel, and the surfaces of the inner gasket (310), outer gasket ring (320) and gasket plate (330) are coated with an insulating varnish layer.

5. The claw-pole synchronous motor lead structure according to claim 1, characterized in that, The quick-connect lead mechanism (300) also includes a wire end anti-pull component (370) disposed within the reinforcing frame (360). The number of the anti-pull assembly (370) is six.

6. The claw-pole synchronous motor lead structure according to claim 5, characterized in that, The anti-pulling assembly (370) includes a clamp (371), the bottom of which is provided with a soft rubber sleeve (372), and the top of which is provided with two locking screw caps (373).

7. The claw-pole synchronous motor lead structure according to claim 6, characterized in that, The clamp (371) consists of a T-shaped sliding sleeve coated with insulating varnish and an extended end tube; The soft rubber sleeve (372) has a quarter-circular structure and is made of rubber material.

8. The claw-pole synchronous motor lead structure according to claim 6, characterized in that, The locking screw cap (373) is made of thickened plastic.

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