Replacing device for boiler dust collecting bag
By designing a boiler dust collector bag replacement device, a quick replacement can be achieved using lifting components and hook assemblies, while limiting components prevent damage to the bags. This solves the problems of time-consuming and labor-intensive replacement and easy damage to the bags in existing technologies, and improves replacement efficiency and device adaptability.
Patent Information
- Application Number
- CN202423176050.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-23
AI Technical Summary
The existing methods for replacing dust collector bags in industrial boilers are time-consuming and labor-intensive, and the bags are easily damaged during the replacement process, affecting the dust removal effect.
A boiler dust collector bag replacement device was designed, including a base plate, a bracket, a lifting component, a hook assembly, and a limiting component. The lifting component and the hook assembly work together to achieve rapid replacement of the dust collector bag, and the limiting component prevents the bag from swaying and scratching.
It improves the efficiency of dust collector bag replacement, protects the integrity of the bags, and enhances the adaptability and flexibility of the device, making it suitable for boiler dust removal systems of different models and specifications.
Smart Images

Figure CN223570315U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of dust removal, in particular to a boiler dust removal cloth bag replacement device. BACKGROUND
[0002] The industrial boiler dust removal cloth bag tool is a device or apparatus specially designed for industrial boiler dust removal systems, and its main purpose is to facilitate the installation, replacement and management of dust removal cloth bags (also known as filter bags) to ensure the dust removal efficiency and air quality during the operation of the boiler.
[0003] During the use of the industrial boiler, dust may appear in the processing environment, and the workers working in such an environment may be harmed, so a cloth bag dust collector may be used. However, the existing cloth bag replacement method is cumbersome, and the cloth bags need to be manually pulled out one by one from the inside of the cloth bag dust collector, which is time-consuming and laborious. In addition, the cloth bags may swing during the replacement process, causing the peripheral surface of the cloth bag to rub against the external base and resulting in damage to the peripheral surface of the cloth bag, which affects the dust removal effect. CONTENT OF THE INVENTION
[0004] The present application provides a boiler dust removal cloth bag replacement device, which is designed to facilitate the replacement of dust removal cloth bags while ensuring the integrity of the peripheral surface of the dust removal cloth bag.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions:
[0006] A boiler dust removal cloth bag replacement device, comprising a bottom plate, two supports, two lifting members, a support plate, a hook assembly and two limiting assemblies;
[0007] The bottom plate is horizontally placed, and a light hole for the passage of the dust removal cloth bag is formed in the middle part thereof;
[0008] Two internal hollow supports are vertically arranged on the sides of the light hole;
[0009] Two lifting members are respectively slidingly arranged in the interiors of the corresponding supports, and the output ends of the two lifting members can approach or move away from the bottom plate;
[0010] The support plate is arranged on the output ends of the two lifting members, and the plate surface of the support plate is parallel to the plate surface of the bottom plate;
[0011] The hook assembly is arranged on the side plate surface of the support plate close to the bottom plate, and is used for lifting the dust removal cloth bag;
[0012] Two limiting assemblies are respectively arranged on the peripheral parts of the corresponding supports, and the working ends of the two limiting assemblies can approach or move away from the hole core of the light hole, can constrain the lowering or lifting path of the dust removal cloth bag, and the constraint area formed thereby is adapted to the volume of the dust removal cloth bag.
[0013] Further, the hook assembly comprises two fixing plates, a wire wheel, a rope, a hook and a driving member;
[0014] The two fixing plates are arranged on the side surface of the support plate close to the bottom plate, and the midpoint between the two fixing plates is coaxially arranged with the hole core of the light hole;
[0015] The wire wheel is rotatably arranged between the two fixing plates;
[0016] One end of the rope is wound around the middle part of the wire wheel, and the other end of the rope is freely extended downward;
[0017] The hook is fixedly arranged at the end of the rope away from the middle part of the wire wheel, and can move up and down in the constraint area of the two limiting assemblies;
[0018] The driving member is arranged beside the wire wheel, and the output end of the driving member is fixedly connected with the wire wheel.
[0019] Further, the limiting assembly comprises a connecting rod, a limiting plate and a hand wheel;
[0020] The connecting rod is horizontally arranged on the corresponding support and located beside the lifting member;
[0021] The limiting plate is arranged at the end of the connecting rod close to the light hole, and the side surface of the limiting plate close to the light hole is abutted against the peripheral surface of the dust removal bag;
[0022] The middle part of the hand wheel penetrates through the peripheral part of the connecting rod and is rotatably connected with the peripheral part of the corresponding support, and the hand wheel can drive the connecting rod to approach or move away from the hole core of the light hole.
[0023] Further, the end of the limiting plate away from the bottom plate is vertically arranged, the end of the limiting plate close to the bottom plate is circularly arranged, and the limiting plate is sequentially arranged with the hole of the light hole.
[0024] Further, the side surface of the end of the limiting plate away from the bottom plate close to the light hole is provided with a limiting groove for constraining the downward or upward path of the rope, and the groove opening of the limiting groove faces the side of the hole core of the light hole.
[0025] Further, the bottom of the bottom plate is fixedly provided with four universal wheels.
[0026] The one or more technical schemes provided in the embodiment of the utility model have at least the following technical effects or advantages:
[0027] The application realizes the quick and convenient replacement of the dust removal bag by the cooperation of the lifting member and the hook assembly, and improves the replacement efficiency of the dust removal bag. The limiting assembly is arranged to effectively prevent the swinging and scratching of the dust removal bag during the replacement process, and protects the integrity of the bag. By adjusting the working end of the limiting assembly, the constraint area suitable for different volumes of dust removal bags can be formed, the adaptability and flexibility of the device are enhanced, and the device is suitable for different models and specifications of boiler dust removal systems. BRIEF DESCRIPTION OF DRAWINGS
[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, hereinafter, the drawings needed to be used in the description of the embodiments of the present application or the prior art will be briefly introduced. Obviously, the drawings described below are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0029] Figure 1 The structural schematic diagram provided for the embodiments of the present application.
[0030] Icon: 10 - base plate; 101 - light hole; 11 - support; 12 - support plate; 13 - lifting piece; 14 - universal wheel; 20 - fixed plate; 21 - line wheel; 22 - rope; 23 - lifting hook; 24 - driving piece; 30 - connecting rod; 31 - limiting plate; 311 - limiting groove; 32 - hand wheel. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0032] In the description of the embodiments of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. The terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance. In addition, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0033] As Figure 1As shown, a boiler dust cloth replacement device includes a bottom plate 10, two supports 11, two lifting members 13, a support plate 12, a hook assembly and two limiting assemblies; the bottom plate 10 is horizontally placed, and a light hole 101 for the dust cloth to pass through is formed in the middle part thereof; the two hollow supports 11 are vertically arranged on the sides of the light hole 101; the two lifting members 13 are respectively slidably arranged in the interiors of the corresponding supports 11, and the output ends of the two lifting members 13 can be close to or away from the bottom plate 10; the support plate 12 is arranged on the output ends of the two lifting members 13, and the plate surface of the support plate 12 is parallel to the plate surface of the bottom plate 10; the hook assembly is arranged on the side plate surface of the support plate 12 close to the bottom plate 10, and is used for lifting the dust cloth; the two limiting assemblies are respectively arranged on the peripheral parts of the corresponding supports 11, and the working ends of the two limiting assemblies can be close to or away from the hole core of the light hole 101, and can constrain the lowering or lifting path of the dust cloth, and the constraint area formed thereby is adapted to the volume of the dust cloth.
[0034] In the above scheme, when the dust cloth needs to be replaced, first, the lifting member 13 is started to make the support plate 12 and the hook assembly descend to the appropriate position. The hook assembly is operated to lift the dust cloth to be replaced. Then, the support plate 12, the hook assembly and the dust cloth are lifted to a certain height by the lifting member 13 to ensure that the dust cloth can be smoothly pulled out of the boiler dust removal system. At the same time, the working end of the limiting assembly is adjusted to be close to the hole core of the light hole 101 to form a constraint area adapted to the volume of the dust cloth, so as to prevent the dust cloth from swinging or scratching during the lifting process. When the dust cloth is completely pulled out, it is taken off from the hook assembly, and then a new dust cloth is installed. Finally, the new dust cloth is lowered to the appropriate position by the lifting member 13, and the limiting assembly is adjusted to release the constraint area, and the replacement process is completed. In practice, the lifting member 13 in the present application can directly use telescopic air cylinders, and the output ends thereof are fixedly connected with the bottom of the support plate 12, and the two telescopic air cylinders together drive the support plate 12 to rise or descend.
[0035] The present application realizes the quick and convenient replacement of the dust cloth by the cooperation of the lifting member 13 and the hook assembly, and improves the replacement efficiency of the dust cloth. The setting of the limiting assembly effectively prevents the dust cloth from swinging and scratching during the replacement process, and protects the integrity of the cloth bag. By adjusting the working end of the limiting assembly, a constraint area adapted to dust cloths of different volumes can be formed, which enhances the adaptability and flexibility of the device and is suitable for boiler dust removal systems of different models and specifications.
[0036] The hook assembly comprises two fixing plates 20, a wire reel 21, a rope 22, a hook 23 and a driving member 24. The two fixing plates 20 are arranged at intervals on the side surface of the support plate 12 close to the bottom plate 10, and the midpoint between the two fixing plates 20 is coaxially arranged with the hole core of the light hole 101. The wire reel 21 is rotationally arranged between the two fixing plates 20. One end of the rope 22 is wound around the middle part of the wire reel 21, and the other end thereof is freely extended downward. The hook 23 is fixedly arranged at the end of the rope 22 away from the middle part of the wire reel 21, and can move up and down within the constraint area of the two limiting assemblies. The driving member 24 is arranged beside the wire reel 21, and the output end thereof is fixedly connected with the wire reel 21.
[0037] In the above scheme, when it is necessary to lift or lower the hook 23 and the objects hung thereon, the driving member 24 is started. The output end of the driving member 24 rotates to drive the wire reel 21 to rotate, and the rotation of the wire reel 21 causes the rope 22 wound thereon to tighten or loosen, thereby driving the hook 23 to rise or fall, realizing the rapid up-and-down movement of the hook 23 and improving the work efficiency. The up-and-down movement of the hook 23 can be adjusted by controlling the rotation direction and speed of the driving member 24, thereby meeting different work requirements. When the hook 23 reaches the required height or position, the driving member 24 is stopped. The wire reel 21 stops rotating, the rope 22 remains in the current state, and the hook 23 and the hung objects are stable at the current position. The hook assembly in the present application can be widely applied to various scenes requiring lifting or lowering of objects, such as warehouses, factories, logistics centers, etc., and the material, size, etc. of the hook 23 and the rope 22 can be adjusted to meet the weight, volume, etc. requirements of different objects.
[0038] The limiting assembly comprises a connecting rod 30, a limiting plate 31 and a hand wheel 32. The connecting rod 30 is horizontally arranged in the corresponding support 11 and located beside the lifting member 13. The limiting plate 31 is arranged at one end of the connecting rod 30 close to the light hole 101, and the side surface of the limiting plate 31 close to the light hole 101 abuts against the peripheral surface of the dust removal bag. The middle part of the hand wheel 32 penetrates through the peripheral part of the connecting rod 30 and is rotationally connected with the peripheral part of the corresponding support 11, and can drive the connecting rod 30 to approach or move away from the hole core of the light hole 101.
[0039] In the above scheme, when it is necessary to adjust the position of the dust removal cloth bag or limit its moving range, the hand wheel 32 is rotated, the rotation of the hand wheel 32 drives the connecting rod 30 to move along the horizontal direction, and the two limiting plates 31 on the sides are close to or away from the hole core of the light hole 101. When the limiting plate 31 is close to the dust removal cloth bag, the plate surface abuts against the peripheral surface of the dust removal cloth bag, thereby limiting the movement of the dust removal cloth bag. Conversely, when the limiting plate 31 is away from the dust removal cloth bag, the moving range of the dust removal cloth bag is increased. After the adjustment is completed, the hand wheel 32 is kept at the required position, and the connecting rod 30 and the limiting plate 31 are also kept stable and immobile. The limiting plate 31 continues to limit the dust removal cloth bag, preventing the dust removal cloth bag from shaking or shifting during operation. Moreover, a threaded hole is formed in the middle of the hand wheel 32 in the present application, and a thread is formed on the peripheral surface of the connecting rod 30, and the two are in gear transmission.
[0040] The end of the limiting plate 31 away from the bottom plate 10 is vertically arranged, and the end of the limiting plate 31 close to the bottom plate 10 is circularly arranged and sequentially arranged with the hole of the light hole 101.
[0041] In the above scheme, during operation, the position of the connecting rod 30 and the limiting plate 31 is adjusted by rotating the hand wheel 32, so that the limiting plate 31 is close to or away from the dust removal cloth bag. When the limiting plate 31 is close to the dust removal cloth bag, the vertical section can be in close contact with the side surface of the dust removal cloth bag, preventing it from moving excessively in the horizontal direction. The end of the limiting plate 31 close to the bottom plate 10 is designed in a circular shape and sequentially arranged with the hole of the light hole 101, which is to adapt to the shape and moving path of the dust removal cloth bag, so as to more smoothly guide the dust removal cloth bag to enter or leave the light hole 101, and reduce the friction and resistance caused by the shape mismatch.
[0042] The plate surface of the end of the limiting plate 31 away from the bottom plate 10 close to the light hole 101 is provided with a limiting groove 311 for restricting the lowering or winding path of the rope 22, and the groove opening of the limiting groove 311 is towards the hole core side of the light hole 101.
[0043] In the above scheme, during operation, one end of the rope 22 is connected with the hook 23, and the other end is wound on the wire wheel 21. When it is necessary to lift or lower the hook 23, the driving part 24 is started to drive the wire wheel 21 to rotate, thereby tightening or loosening the rope 22. During the tightening or loosening process of the rope 22, it will be restricted by the limiting groove 311 and move along the set path. The limiting groove 311 not only ensures the stable movement of the rope 22, but also ensures that the rope 22 will not deviate from the predetermined path during movement due to accidental circumstances, thereby enhancing the safety of the whole system.
[0044] In order to realize that the operator can quickly move the whole structure without using other carrying tools or equipment, in order to realize the purpose of saving time and effort. The bottom of the bottom plate 10 is fixedly provided with universal wheels 14, which are provided with four, so that the whole structure can be easily moved and turned on the ground, improving the flexibility of operation.
[0045] It can be implemented that the circumferential surface of the four universal wheels 14 is sleeved with a shock absorbing ring, and the width of the shock absorbing ring is consistent with the width of the corresponding universal wheel 14.
[0046] When the whole structure encounters uneven ground or obstacles during movement, the universal wheels 14 will be impacted and vibrated. The shock absorbing ring can absorb and disperse these impact forces, reducing the influence of vibration on the structure itself and the surrounding environment. At the same time, since the width of the shock absorbing ring is consistent with the width of the universal wheel 14, it can ensure that the contact area of the universal wheel 14 with the ground remains stable during movement, thereby improving the stability and safety of movement.
[0047] Each embodiment in the specification is described in a progressive manner, and the same or similar parts between each embodiment can be referred to each other, and each embodiment mainly explains the difference from other embodiments.
[0048] The above examples are only used to illustrate the technical solutions of the present application, and are not limited to the present application; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing examples, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the present application.
Claims
1. A boiler dust collector bag replacement device, characterized in that, It comprises a bottom plate (10), two supports (11), two lifting pieces (13), a support plate (12), a hook assembly and two limiting assemblies; The bottom plate (10) is horizontally placed, and a light hole (101) for passing the dust removal bag is formed in the middle part of the bottom plate (10); Two internal hollow supports (11) are vertically arranged on the sides of the light hole (101); Two lifting pieces (13) are respectively arranged in the corresponding supports (11), and the output ends of the two lifting pieces (13) can be close to or away from the bottom plate (10); The support plate (12) is arranged on the output end of the two lifting pieces (13), and the plate surface of the support plate (12) is parallel to the plate surface of the bottom plate (10); The hook assembly is arranged on the side plate surface of the support plate (12) close to the bottom plate (10), and is used for lifting the dust removal bag; Two limiting assemblies are respectively arranged on the periphery of the corresponding supports (11), and the working ends of the two limiting assemblies can be close to or away from the hole core of the light hole (101), and can constrain the lowering or lifting path of the dust removal bag, and the constraint area formed by the two limiting assemblies is adapted to the volume of the dust removal bag.
2. The bag replacing device according to claim 1, wherein The hook assembly comprises two fixed plates (20), a wire wheel (21), a rope (22), a hook (23) and a driving piece (24); Two fixed plates (20) are arranged on the side plate surface of the support plate (12) close to the bottom plate (10), and the midpoint between the two fixed plates (20) is coaxially arranged with the hole core of the light hole (101); The wire wheel (21) is rotatably arranged between the two fixed plates (20); One end of the rope (22) is wound around the middle part of the wire wheel (21), and the other end of the rope (22) is freely extended downward; The hook (23) is fixedly arranged on the end of the rope (22) away from the middle part of the wire wheel (21), and can move up and down in the constraint area of the two limiting assemblies; The driving piece (24) is arranged beside the wire wheel (21), and the output end of the driving piece (24) is fixedly connected with the wire wheel (21).
3. The bag replacing device according to claim 2, wherein The limiting assembly comprises a connecting rod (30), a limiting plate (31) and a hand wheel (32); The connecting rod (30) is horizontally arranged on the corresponding support (11) and located beside the lifting piece (13); The limiting plate (31) is arranged on the end of the connecting rod (30) close to the light hole (101), and the side plate surface of the limiting plate (31) close to the light hole (101) abuts against the peripheral surface of the dust removal bag; The middle part of the hand wheel (32) penetrates through the periphery of the connecting rod (30) and is rotatably connected with the periphery of the corresponding support (11), and can drive the connecting rod (30) to be close to or away from the hole core of the light hole (101).
4. The bag replacing device according to claim 3, wherein The end of the limiting plate (31) away from the bottom plate (10) is vertically arranged, the end of the limiting plate (31) close to the bottom plate (10) is circularly arranged, and the hole of the limiting plate (31) is coaxially arranged with the light hole (101).
5. The bag replacing device according to claim 4, wherein The limiting plate (31) is provided with a limiting groove (311) for restricting the lowering or winding path of the rope (22) on the plate surface close to the light hole (101) at one end away from the bottom plate (10), and the slot opening of the limiting groove (311) is towards the hole core side of the light hole (101).
6. The bag replacing device according to claim 5, wherein A universal wheel (14) is fixedly arranged at the bottom of the bottom plate (10), and the universal wheel (14) is provided with four.