Novel stirring paddle and stirring tank for fully stirring materials

By designing an interlocking mixing paddle structure, the problems of low mixing efficiency and high energy consumption of existing anchor-type mixing paddles are solved, achieving a high-efficiency and low-energy material mixing effect.

CN223570462UActive Publication Date: 2025-11-21XIAMEN VACTEC EQUIP
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Patent Information

Application Number
CN202422691949.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-11-21
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

Existing anchor-type mixing paddles are inefficient and energy-intensive when mixing multiple materials and high-viscosity materials, and also suffer from problems such as dead zones and high driving force.

Method used

A novel mixing impeller is designed, comprising a mixing shaft, first and second crossbars, and a cross member. The crossbars have different lengths, and the cross member has a ring structure, which causes the material to rotate alternately in the axial and tangential directions, reducing resistance and improving mixing efficiency.

Benefits of technology

It achieves thorough mixing of materials, reduces mixing time and energy consumption, minimizes dead zones in the mixing process, and improves mixing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a novel stirring paddle and a stirring tank for fully stirring materials, the stirring paddle comprises a stirring main shaft, a first cross rod and a second cross rod are arranged on the stirring main shaft at intervals up and down, and the stirring paddle also comprises a first cross piece and a second cross piece which are connected with the first cross rod and the second cross rod in a staggered manner. When the stirring main shaft works, the first cross piece and the second cross piece rotate along with the stirring main shaft, and at the moment, materials are subjected to the action of the first cross piece and the second cross piece, rotate in the tangential direction and upwelling along the circular tangent planes of the first cross piece and the second cross piece at the same time; the materials fall into the lower layer under the action of gravity, and the overturning effect is particularly obvious along with the increase of the input of the materials, so that the materials are fully stirred and fused.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of stirring paddle, concretely relates to a novel stirring paddle for material fully stirring and stirring tank. BACKGROUND

[0002] In the vacuum material preparation system, the material is fully degassed, and stirring and mixing are very important. A reasonable stirring structure can not only greatly save the material preparation time, but also promote the efficient and sufficient mixing of the material. At the same time, the reasonableness of the stirring structure is also important for energy consumption. An unreasonable stirring mechanism not only has large resistance, but also has poor service life, and increases the energy consumption of the driving motor.

[0003] For the mixing and stirring of materials, especially high-viscosity or viscous mixtures, most of the current stirring paddles adopt an anchor type structure, such as a stirring paddle for a stirring tank in CN221733170U. However, the anchor type stirring paddle has the following shortcomings:

[0004] Firstly, the anchor type stirring paddle is not conducive to the mixing of multiple materials, which greatly increases the mixing time.

[0005] Secondly, although the anchor type stirring paddle runs stably, the effect of the mixing and stirring of materials, especially high-viscosity materials, is not ideal. This is because the stirring process of the anchor type stirring paddle is a flat pushing mode, so it cannot mix the upper, middle and lower materials in the axial direction of the stirring main shaft.

[0006] Thirdly, since the stirring process of the anchor type stirring paddle is a flat pushing mode, the load of the driving motor will increase for materials with high viscosity, causing energy loss. INVENTION CONTENTS

[0007] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a novel stirring paddle for fully stirring materials and a stirring tank to solve the problems mentioned in the background technology section.

[0008] The utility model realizes the following technical solutions:

[0009] A novel stirring paddle for fully stirring materials, comprising a stirring main shaft, first and second horizontal rods arranged at intervals on the stirring main shaft, and first and second cross members connected to the first and second horizontal rods.

[0010] Further, the length of the first horizontal rod is greater than the length of the second horizontal rod.

[0011] Further, the first and second horizontal rods are connected to the stirring main shaft in parallel, and the first and second horizontal rods are arranged horizontally.

[0012] Further, the first cross member and the second cross member are both in the form of a ring-shaped rod structure.

[0013] Further, the first cross member and the second cross member are both in the form of a ring-shaped rod structure.

[0014] Further, the first cross member and the second cross member are both in the form of a ring-shaped rod structure.

[0015] In another aspect, the utility model provides a kind of stirring tank, including a kind of new stirring paddle for material sufficient stirring as any one of the above.

[0016] The utility model has the advantages that: a kind of new stirring paddle for material sufficient stirring, including stirring spindle, first cross member and second cross member are staggeredly connected to first cross bar and second cross bar on stirring spindle upper and lower interval arrangement, when stirring spindle works, first cross member and second cross member follow stirring spindle rotation, material is acted on by first cross member and second cross member at this time, not only rotate along tangential direction, it will also along the circle section of first cross member and second cross member surge, when material runs to highest critical point, due to gravity effect drop into lower layer, with the increase of the input of material, turnover effect is particularly obvious, to promote material sufficient stirring and fusion. BRIEF DESCRIPTION OF DRAWINGS

[0017] Fig. 1 It is the perspective view of the utility model.

[0018] Fig. 2 It is the side view of the utility model.

[0019] Fig. 3 It is the top view of the utility model.

[0020] Among them, the above drawing includes the following figure marks:

[0021] 1, stirring spindle;2, first cross bar;21, first free end;22, second free end;3, second cross bar;31, third free end;32, fourth free end;4, first cross member;5, second cross member;6, drive motor. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model below. It needs to be explained that the description of these embodiments is used for helping understanding the utility model, but does not constitute limitation on the utility model. In addition, the technical features involved in each embodiment of the utility model described below can be combined with each other as long as they do not conflict with each other.

[0023] Referring to Figs. 1 to 3 As shown in FIG. 1, a novel stirring paddle for sufficient stirring of materials comprises a stirring main shaft 1, a first cross bar 2 and a second cross bar 3 arranged at intervals on the stirring main shaft 1, and a first cross member 4 and a second cross member 5 connected to the first cross bar 2 and the second cross bar 3.

[0024] When the stirring main shaft 1 is working, the first cross member 4 and the second cross member 5 rotate with the stirring main shaft 1, at which time the materials are affected by the first cross member 4 and the second cross member 5, not only rotating along the tangential direction, but also flowing along the circular cross section of the first cross member 4 and the second cross member 5. When the materials run to the highest critical point, they drop into the lower layer due to the action of gravity. With the increase of the input of materials, the overturning effect is particularly obvious, thereby promoting the sufficient stirring and fusion of the materials.

[0025] By designing the first cross member 4 and the second cross member 5 arranged in a left-right cross manner, the materials can interact along the axial and tangential directions of the stirring main shaft 1, not only reducing the resistance in the stirring process, but also not needing a very large power of the driving motor 6, and being more convenient and efficient for the mixing sufficiency of various materials.

[0026] The length of the first cross bar 2 is greater than that of the second cross bar 3. This design principle is based on the physical properties of the materials at the bottom of the stirring tank and stirring dynamics. In the stirring process, the materials located at the bottom of the tank have relatively poor fluidity due to the action of gravity, so a greater force is needed to push these materials for mixing. The first cross bar 2 is mainly responsible for preliminary stirring, which is located in the upper layer of the materials, and the fluidity of the materials here is good, so the required stirring intensity is relatively small, and the first cross bar 2 needs to have sufficient length to cover the materials in the upper layer to ensure that the materials can be fully stirred, thereby reducing the stirring dead angle and improving the stirring efficiency. Moreover, as the materials are gradually added to the stirring tank, the accumulation of materials at the bottom of the tank increases, which requires the second cross bar 3 to have a greater pushing force to push the materials, which requires the driving motor 6 to provide more power. Therefore, the length of the first cross bar 2 is designed to be longer than that of the second cross bar 3, in order to ensure that the power of the driving motor 6 can be fully utilized when the materials accumulate more, so as to maintain the efficiency and effect of stirring.

[0027] The first cross bar 2 and the second cross bar 3 are connected to the stirring main shaft 1 in parallel, and the first cross bar 2 and the second cross bar 3 are horizontally arranged. The horizontal arrangement of the first cross bar 2 and the second cross bar 3 helps the material to form a horizontal flow in the stirring tank, which is important for the uniform distribution of the material. The horizontally arranged cross bar can effectively push the material to move along the tank wall, reduce the deposition of the material at the tank bottom, and also help to reduce the stratification of the material.

[0028] The first cross 4 and the second cross 5 are both in the form of ring-shaped rod structure. The first cross 4 and the second cross 5 are in the form of ring-shaped rod structure, which can reduce the energy consumption in the stirring process and make the material flow along the path formed by the first cross 4 and the second cross 5.

[0029] The first cross bar 2 is provided with a first free end 21 and a second free end 22, and the second cross bar 3 is provided with a third free end 31 and a fourth free end 32. The first free end 21 and the third free end 31 are arranged on the same side of the stirring main shaft 1. The two ends of the first cross 4 are connected to the first free end 21 and the fourth free end 32 respectively, and the two ends of the second cross 5 are connected to the second free end 22 and the third free end 31 respectively. This cross connection mode can enhance the stability of the first cross bar 2 and the second cross bar 3.

[0030] The utility model has the following at least one advantage:

[0031] Firstly, the problem of long mixing time of the traditional anchor stirring paddle is avoided. Through the form of left-right cross paddle, the material can be staggered along the tangential and axial directions, greatly reducing the mixing time.

[0032] Secondly, the problem of large driving force of the traditional anchor stirring paddle is avoided. Since the material can be decomposed along the cross section of the left-right cross paddle, instead of full resistance operation like the anchor stirring paddle, a smaller driving motor 6 can be selected under the same working condition, reducing energy consumption.

[0033] On the other hand, the utility model provides a stirring tank, which comprises a new type of stirring paddle for fully stirring material according to any one of the above, so that the stirring tank has the corresponding advantages of the new type of stirring paddle.

[0034] In the description of the utility model, need understanding is, the term "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom" "internal", "external", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and so on indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawing, just for the convenience of describing the utility model and simplifying the description, and not indicate or imply the device or element indicated must have a particular orientation, construct and operate in a particular orientation, therefore can not be understood as the limitation of the utility model.

[0035] In the description of the utility model, the terms "first", "second" are only for the purpose of description, and can not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more features.

[0036] The above only is the preferred implementation way of the utility model, and does not limit the utility model, and the utility model can have various changes and changes for the person skilled in the art. Any modification, equivalent replacement, improvement etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A novel stirring paddle for thoroughly mixing materials, characterized in that: It includes a stirring spindle (1), which has a first crossbar (2) and a second crossbar (3) arranged at intervals on the top and bottom, and also includes a first crossbar (4) and a second crossbar (5) that are alternately connected to the first crossbar (2) and the second crossbar (3). The length of the first crossbar (2) is greater than the length of the second crossbar (3); The first crossbar (2) and the second crossbar (3) are connected in parallel to the stirring main shaft (1), and the first crossbar (2) and the second crossbar (3) are arranged horizontally; Both the first cross member (4) and the second cross member (5) are ring-shaped rod structures.

2. The novel stirring paddle for fully mixing materials according to claim 1, characterized in that: The first crossbar (2) has a first free end (21) and a second free end (22), and the second crossbar (3) has a third free end (31) and a fourth free end (32). The first free end (21) and the third free end (31) are arranged on the same side of the stirring shaft (1). The two ends of the first cross member (4) are respectively connected to the first free end (21) and the fourth free end (32), and the two ends of the second cross member (5) are respectively connected to the second free end (22) and the third free end (31).

3. The novel stirring paddle for fully mixing materials according to claim 1, characterized in that: It also includes a drive motor (6) for driving the stirring spindle (1).

4. A mixing tank, characterized in that: Including a novel stirring paddle for fully mixing materials as described in any one of claims 1 to 3.

Citation Information

Patent Citations

  • Stirrer for stirring tank

    CN221733170U