Accurate ingredient mixing equipment for preparing sodium silicate
By using a motor-driven bevel gear system and hydraulic press-controlled quantitative feeding in the preparation of sodium silicate, the problem of uneven raw material distribution was solved, ensuring the quality stability and consistency of sodium silicate products.
Patent Information
- Application Number
- CN202423095139.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing precision mixing equipment for preparing sodium silicate is prone to problems such as raw material agglomeration, stratification, or uneven concentration in some areas during the production process, resulting in unstable product quality.
A mixing device comprising a mixing tank, a motor, bevel gears, and a hydraulic press is used. The motor drives the bevel gear system to move the mixing rod and the rotating drum, achieving uniform distribution of raw materials. The hydraulic press controls the metering cylinder to precisely add materials, ensuring accurate input of each raw material.
This process ensures uniform distribution of raw materials during mixing, avoids excessively high or low concentrations in certain areas, guarantees accurate ingredient ratios, and improves product stability and consistency.
Smart Images
Figure CN223570480U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to soda ash preparation technical field especially relates to soda ash preparation is with accurate proportioning mixing equipment. BACKGROUND
[0002] Soda ash as an important added auxiliary product, has extensive application in soap, washing powder, cement etc. industry, and the raw material proportion, reaction temperature, pressure and time etc. parameters need to be strictly controlled in the preparation process of soda ash to ensure the stability and consistency of product quality and performance, and its product quality will directly affect the performance and use effect of downstream product, so accurate proportioning mixing equipment for soda ash preparation is needed.
[0003] The accurate proportioning mixing equipment for soda ash preparation is one of the key equipment to ensure the product quality and stability of soda ash, and the raw materials may appear agglomeration, stratification or local high concentration in the manufacturing process of the previous accurate proportioning mixing equipment for soda ash preparation, which will lead to unstable quality of soda ash product. SUMMARY
[0004] In order to make up for the above shortcomings, the utility model provides accurate proportioning mixing equipment for soda ash preparation, aims at improving the problem that the raw materials may appear agglomeration, stratification or local high concentration.
[0005] In order to achieve the above object, the utility model provides the following technical scheme: accurate proportioning mixing equipment for soda ash preparation, including stirring drum, the upper surface of stirring drum is fixedly connected with U type block, the inside of U type block is fixedly connected with motor, the output of motor is fixedly provided with first bevel gear, the tooth end of first bevel gear is connected with second bevel gear, the inside of second bevel gear is fixedly connected with rotating rod, the outer wall of rotating rod is fixedly connected with first stirring rod, the outer wall of rotating rod is rotatably connected in the inside of U type block, the tooth end of first bevel gear is connected with third bevel gear, the inside of third bevel gear is fixedly connected with rotary drum, the outer wall of rotary drum is rotatably connected in the inside of stirring drum, the outer wall of rotating rod is rotatably connected in the inner wall of rotary drum, the outer wall of rotary drum is fixedly connected with second stirring rod, the upper surface of stirring drum is provided with support assembly, and the support assembly is used for auxiliary support.
[0006] Preferably, the support assembly includes a first support column, the lower surface of the first support column is fixedly connected to the upper surface of the stirring drum, and the upper surface of the first support column is fixedly connected with a support frame.
[0007] Preferably, the lower surface of the support frame is fixedly connected with a fixed sheet, the inside of the fixed sheet is fixedly connected with a hydraulic machine, and the output of the hydraulic machine is fixedly connected with a dosing cylinder.
[0008] Preferably, the lower surface of the dosing cylinder is slidingly connected with a fixing block, and the lower surface of the fixing block is fixedly connected to the upper surface of the stirring barrel.
[0009] Preferably, the outer wall of the fixing block is fixedly connected with a supporting block, and the upper surface of the supporting block is fixedly connected to the lower surface of the supporting frame.
[0010] Preferably, the inner portion of the supporting frame is provided with a sliding groove, and the upper surface of the dosing cylinder is fixedly connected with a sliding block.
[0011] Preferably, the outer wall of the sliding block is slidingly connected to the inner wall of the sliding groove, and the upper surface of the supporting frame is fixedly connected with a second supporting column.
[0012] Preferably, the upper surface of the second supporting column is fixedly connected with a storage barrel, the lower surface of the storage barrel is fixedly connected with a discharging cylinder, and the lower surface of the discharging cylinder is slidingly connected to the upper surface of the sliding block.
[0013] The utility model has the advantages of the following:
[0014] 1. In the utility model, the motor drives the first bevel gear, and then drives the second bevel gear, the second bevel gear drives the rotating rod, and then drives the first stirring rod, the first bevel gear drives the third bevel gear, and then drives the rotating drum, so that the raw materials are uniformly distributed during mixing, and the problem of local over-concentration or under-concentration is avoided.
[0015] 2. In the utility model, the hydraulic machine pushes the dosing cylinder to slide on the upper surface of the fixing block, the dosing cylinder drives the sliding block to slide on the inner wall of the sliding groove, and the sliding block slides on the lower surface of the discharging cylinder, the dosing cylinder pours the raw materials into the stirring barrel, the input amount of each raw material is accurately controlled, the proportioning is accurate, and the problem of inaccurate proportioning caused by human operation error is greatly reduced. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 The utility model discloses a precise proportioning and mixing equipment for preparing sodium carbonate, which is shown in the perspective view.
[0017] Figure 2 The utility model discloses a precise proportioning and mixing equipment for preparing sodium carbonate, which is shown in the internal structure section view of the stirring barrel.
[0018] Figure 3 The utility model discloses a precise proportioning and mixing equipment for preparing sodium carbonate, which is shown in the partial structure schematic view of the sliding block.
[0019] LEGEND:
[0020] 1, stirring barrel; 2, U-shaped block; 3, motor; 4, first bevel gear; 5, second bevel gear; 6, rotating rod; 7, first stirring rod; 8, third bevel gear; 9, rotating drum; 10, second stirring rod; 11, first support column; 12, support frame; 13, fixed sheet; 14, hydraulic machine; 15, quantitative cylinder; 16, fixed block; 17, support block; 18, sliding block; 19, discharge cylinder; 20, chute; 21, second support column; 22, storage barrel. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the specification of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0022] With reference to Figure 1 And Figure 2 An embodiment provided by the utility model: precise batching and mixing equipment for soda ash preparation, including stirring barrel 1, the upper surface of stirring barrel 1 is fixedly connected with U-shaped block 2, U-shaped block 2 is fixedly connected with motor 3 in the inside, the output end of motor 3 is fixedly provided with first bevel gear 4, the tooth end of first bevel gear 4 is connected with second bevel gear 5, the inside of second bevel gear 5 is fixedly connected with rotating rod 6, the outer wall of rotating rod 6 is fixedly connected with first stirring rod 7, the outer wall of rotating rod 6 is rotatably connected in the inside of U-shaped block 2, the tooth end of first bevel gear 4 is connected with third bevel gear 8, the inside of third bevel gear 8 is fixedly connected with rotating drum 9, the outer wall of rotating drum 9 is rotatably connected in the inside of stirring barrel 1, the outer wall of rotating drum 9 is rotatably connected in the inner wall of rotating drum 9, the outer wall of rotating drum 9 is fixedly connected with second stirring rod 10, the upper surface of stirring barrel 1 is provided with support assembly, and the support assembly is used to assist support.
[0023] Specifically, the stirring barrel 1 plays a role in containing raw materials, the U-shaped block 2 plays a role in fixedly supporting the motor 3, the motor 3 drives the first bevel gear 4 to rotate, the second bevel gear 5 drives the rotating rod 6 to rotate in the inside of the U-shaped block 2, the rotating rod 6 drives the first stirring rod 7 to stir the raw materials, the first bevel gear 4 drives the third bevel gear 8 to rotate, the rotating drum 9 drives the second stirring rod 10 to fully stir the raw materials.
[0024] With reference to Figure 1The supporting assembly comprises a first supporting column 11, a lower surface of the first supporting column 11 is fixedly connected to an upper surface of the stirring barrel 1, and an upper surface of the first supporting column 11 is fixedly connected with a supporting frame 12.
[0025] Specifically, the first supporting column 11 is fixed and supported by the stirring barrel 1, and the supporting frame 12 is fixed and supported by the first supporting column 11.
[0026] With reference to Figure 1 and Figure 3 a fixing sheet 13 is fixedly connected to a lower surface of the supporting frame 12, an inner portion of the fixing sheet 13 is fixedly connected with a hydraulic machine 14, an output end of the hydraulic machine 14 is fixedly connected with a quantitative cylinder 15, a lower surface of the quantitative cylinder 15 is slidably connected with a fixing block 16, a lower surface of the fixing block 16 is fixedly connected to an upper surface of the stirring barrel 1, an outer wall of the fixing block 16 is fixedly connected with a supporting block 17, an upper surface of the supporting block 17 is fixedly connected to a lower surface of the supporting frame 12, a sliding groove 20 is arranged in the supporting frame 12, an upper surface of the quantitative cylinder 15 is fixedly connected with a sliding block 18, an outer wall of the sliding block 18 is slidably connected to an inner wall of the sliding groove 20, an upper surface of the supporting frame 12 is fixedly connected with a second supporting column 21, an upper surface of the second supporting column 21 is fixedly connected with a storage barrel 22, a lower surface of the storage barrel 22 is fixedly connected with a discharging cylinder 19, and a lower surface of the discharging cylinder 19 is slidably connected to an upper surface of the sliding block 18.
[0027] Specifically, the storage barrel 22 is used for containing raw materials, the storage barrel 22 is fixed and supported by the second supporting column 21 to prevent shaking, the fixing sheet 13 is used for fixing and supporting the hydraulic machine 14, the hydraulic machine 14 is used for pushing the quantitative cylinder 15 to slide on the upper surface of the fixing block 16, the sliding groove 20 arranged in the supporting frame 12 is used for limiting the sliding block 18, the quantitative cylinder 15 is used for driving the sliding block 18 to slide on the inner wall of the sliding groove 20, the sliding block 18 blocks the lower surface of the discharging cylinder 19 to prevent raw materials from leaking out, when the quantitative cylinder 15 is moved to a suspended state, the quantitative raw materials are put into the stirring barrel 1, and the fixing block 16 is fixed and supported by the stirring barrel 1.
[0028] Working principle: when the device needs to be used, start the hydraulic machine 14 inside the fixed sheet 13, push the quantitative cylinder 15 to slide on the upper surface of the fixed block 16 through the hydraulic machine 14, and then the quantitative cylinder 15 moves while driving the sliding block 18 to slide on the inner wall of the sliding groove 20, and the sliding block 18 will slide on the lower surface of the discharge cylinder 19, when the quantitative cylinder 15 is moved to the suspended state, the quantitative raw materials are put into the stirring barrel 1, start the motor 3 inside the U-shaped block 2, drive the first bevel gear 4 through the motor 3, and then drive the second bevel gear 5, the second bevel gear 5 rotates while driving the rotating rod 6 to rotate in the U-shaped block 2, the first stirring rod 7 is driven by the rotating rod 6 to stir the raw materials, and the third bevel gear 8 is driven by the first bevel gear 4 to drive the rotating drum 9, the rotating drum 9 rotates while driving the second stirring rod 10 to fully stir the raw materials, the device can not only ensure that various raw materials are uniformly distributed during mixing, avoid the situation that the local concentration is too high or too low, so as to ensure the uniformity of the product, but also can accurately control the input amount of each raw material, ensure the accurate proportion of the ingredients, greatly reduce the problem of inaccurate ingredients caused by human operation error, so as to improve the stability and consistency of the product.
[0029] Finally, it should be pointed out that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.
Claims
1. A precise batching mixing device for the preparation of sodium sulphite, comprising a mixing tank (1), characterized by: The upper surface of the stirring barrel (1) is fixedly connected with a U-shaped block (2), the inner part of the U-shaped block (2) is fixedly connected with a motor (3), the output end of the motor (3) is fixedly provided with a first bevel gear (4), the tooth end of the first bevel gear (4) is meshedly connected with a second bevel gear (5), the inner part of the second bevel gear (5) is fixedly connected with a rotating rod (6), the outer wall of the rotating rod (6) is fixedly connected with a first stirring rod (7), the outer wall of the rotating rod (6) is rotatably connected in the inner part of the U-shaped block (2), the tooth end of the first bevel gear (4) is meshedly connected with a third bevel gear (8), the inner part of the third bevel gear (8) is fixedly connected with a rotating cylinder (9), the outer wall of the rotating cylinder (9) is rotatably connected in the inner part of the stirring barrel (1), the outer wall of the rotating cylinder (9) is rotatably connected in the inner wall of the rotating cylinder (9), the outer wall of the rotating cylinder (9) is fixedly connected with a second stirring rod (10), the upper surface of the stirring barrel (1) is provided with a supporting assembly, and the supporting assembly is used for auxiliary support.
2. A precise batching mixing plant for caustic soda production according to claim 1 characterized in that: The supporting assembly comprises a first supporting column (11), and the lower surface of the first supporting column (11) is fixedly connected to the upper surface of the stirring barrel (1).
3. The precise batching mixing plant for caustic soda production according to claim 2, characterized in that: The lower surface of the supporting frame (12) is fixedly connected with a fixed sheet (13), the inner part of the fixed sheet (13) is fixedly connected with a hydraulic machine (14), and the output end of the hydraulic machine (14) is fixedly connected with a quantitative cylinder (15).
4. The precise batching mixing plant for caustic soda preparation as claimed in claim 3 wherein: The lower surface of the quantitative cylinder (15) is slidably connected with a fixed block (16), and the lower surface of the fixed block (16) is fixedly connected to the upper surface of the stirring barrel (1).
5. The precise batching mixing plant for caustic soda preparation as claimed in claim 4 wherein: The outer wall of the fixed block (16) is fixedly connected with a supporting block (17), and the upper surface of the supporting block (17) is fixedly connected to the lower surface of the supporting frame (12).
6. The precise batching mixing plant for caustic soda preparation as claimed in claim 5 wherein: The inner part of the supporting frame (12) is provided with a sliding groove (20), and the upper surface of the quantitative cylinder (15) is fixedly connected with a sliding block (18).
7. The precise batching mixing plant for caustic soda production according to claim 6, characterized in that: The outer wall of the sliding block (18) is slidably connected to the inner wall of the sliding groove (20), and the upper surface of the supporting frame (12) is fixedly connected with a second supporting column (21).
8. The precise batching mixing plant for caustic soda production according to claim 7, characterized in that: The upper surface of the second supporting column (21) is fixedly connected with a storage barrel (22), the lower surface of the storage barrel (22) is fixedly connected with a discharging cylinder (19), and the lower surface of the discharging cylinder (19) is slidably connected to the upper surface of the sliding block (18).