Vacuum homogenizing emulsifying machine for chocolate

Abstract

The utility model relates to the technical field of chocolate production equipment, and discloses a chocolate vacuum homogenizing emulsifying machine which comprises a rack, an emulsifying barrel is fixedly mounted in the rack, a motor is fixedly mounted on the inner bottom wall of the rack, the output end of the motor is fixedly connected with a driving shaft, the driving shaft extends into the emulsifying barrel, and the emulsifying barrel is fixedly connected with the motor. Blades are fixedly mounted outside the driving shaft, a mesh enclosure is fixedly connected to the outside of the emulsifying barrel, the blades are arranged inside the mesh enclosure, and a cylinder plate is fixedly connected to the top of the rack. The emulsifying device has the following advantages and effects that the cylinder drives the barrel cover to extend into the emulsifying barrel, so that the first sealing ring is in contact with the second sealing ring, the sealing effect between the emulsifying barrel and the barrel cover can be achieved, the air pump is started, air in the emulsifying barrel is pumped out by the air pump through the exhaust pipeline, and the emulsifying effect is achieved. Meanwhile, the interior of the emulsifying barrel is in a sealed state, so that external air cannot enter the interior of the emulsifying barrel.

Description

TECHNICAL FIELD

[0001] The utility model relates to chocolate production equipment technical field, especially a kind of chocolate vacuum homogenization emulsifier. BACKGROUND

[0002] Chocolate and chocolate products are deeply loved by the public food, the important component in chocolate-cocoa butter, is the key to make chocolate have unique taste, common chocolate and chocolate products contain a large amount of cocoa butter.

[0003] In the prior art, such as patent announcement No. CN216458316U discloses a kind of chocolate sauce high-speed shearing dispersion recombination emulsification mechanism, including emulsification tank and dispersing knife, the upper portion of emulsification tank is equipped with sealing cover, and sealing cover top end is equipped with motor, and the output end of motor is connected with stirring shaft;Sleeve ring is installed below the bracket of the limit rod bottom end, the bottom end of stirring shaft is equipped with cutter.This chocolate sauce high-speed shearing dispersion recombination emulsification mechanism, by using the bolt locking piece of matched set is penetrated and installed the positioning hole in the surface of mounting bracket, it is convenient to prevent the installation of this mechanism from deviating, through the equal angle distribution knob and buffer block, the emulsification tank of this mechanism can be stably docked and limited, motor drives the dispersing knife on stirring shaft to uniformly scatter the chocolate sauce added, through the rotating cutter, chocolate sauce is high-speed sheared and mixed, so as to ensure that the mechanism can efficiently high-speed shearing dispersion recombination emulsification to chocolate sauce.

[0004] When emulsifying chocolate, the air inside the emulsifier needs to be removed to improve the emulsification effect, but the existing emulsifier cannot completely remove the air inside the emulsifier when emulsifying chocolate, resulting in that the inside of the emulsifier cannot reach the purpose of vacuum, and the emulsification effect is not good, and the inside of the emulsifier cannot be cleaned in time after emulsification, so the emulsifier is easy to be corroded, therefore the above problems need to be improved. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of chocolate vacuum homogenization emulsifier, with the effect that emulsification effect is good.

[0006] The technical purpose is achieved through the following technical scheme: a chocolate vacuum homogenizing emulsifier, comprising a rack, an emulsifying barrel fixedly installed inside the rack, a motor fixedly installed on the inner bottom wall of the rack, a driving shaft fixedly connected to the output end of the motor, the driving shaft extending to the inside of the emulsifying barrel, a blade fixedly installed outside the driving shaft, a mesh cover fixedly connected outside the emulsifying barrel, the blade being arranged inside the mesh cover, a cylinder plate fixedly connected to the top of the rack, a cylinder fixedly installed on the top of the cylinder plate, a barrel cover fixedly connected to the output end of the cylinder, a first sealing ring fixedly connected inside the emulsifying barrel, a second sealing ring fixedly connected to the bottom of the barrel cover, a gas pump fixedly installed on the top of the barrel cover, and an exhaust pipe fixedly connected inside the gas pump.

[0007] Through the above technical scheme, the cylinder drives the barrel cover to extend and retract, and the barrel cover is arranged above the emulsifying barrel, the opening and closing of the emulsifying barrel are controlled through the extension and retraction of the barrel cover, when the emulsifying barrel and the barrel cover are opened, the chocolate raw materials and water can be injected into the inside of the emulsifying barrel, then the cylinder drives the barrel cover to extend to the inside of the emulsifying barrel, so that the first sealing ring and the second sealing ring are in contact, thereby achieving the sealing effect between the emulsifying barrel and the barrel cover, the gas pump is started, so that the gas pump exhausts the air in the emulsifying barrel through the exhaust pipe, at the same time, the inside of the emulsifying barrel is in a sealed state, so that the outside air cannot enter the inside of the emulsifying barrel, and the original air in the emulsifying barrel is exhausted through the gas pump, thereby the air in the emulsifying barrel is exhausted to be in a vacuum state, the motor is started, so that the motor drives the driving shaft and the blade to rotate, the chocolate raw materials and water contact the blade through the mesh holes of the mesh cover, so that the chocolate raw materials and water can be impacted and dispersed to be in an emulsified state, and the emulsification effect is improved.

[0008] The utility model further provides: the both sides of rack inner wall all are fixedly connected with slide rail, the both sides of barrel cover outside all are fixedly connected with pulley.

[0009] Through the above technical scheme, the pulley will slide in the inside of the slide rail during the process that the cylinder drives the barrel cover to extend and retract, the slide rail is linear, and the barrel cover can be limited, so that the barrel cover is prevented from deviating during the sliding process.

[0010] The utility model further provides: the number of slide rail is two, and two the slide rail are mutually symmetrical.

[0011] Through the above technical scheme, the two slide rails are distributed on the left and right sides of the rack, the number of pulleys is two, and the two pulleys are distributed on the left and right sides of the barrel cover.

[0012] The utility model further provides: the bottom of emulsifying barrel is fixedly installed with water pump, and the inside of water pump is fixedly connected with discharge pipe.

[0013] By adopting the technical scheme, when the chocolate raw materials and water in the emulsification barrel are emulsified, the water pump is started to suck the chocolate raw materials and water into the inside of the discharge pipe, and then discharge the emulsification barrel outside through the discharge pipe.

[0014] The utility model discloses further provide that: the both sides of the inside bottom wall of frame are fixedly connected with water pump support, and the water pump is fixedly connected in the inside of water pump support.

[0015] By adopting the technical scheme, the water pump is fixed in the bottom of the emulsification barrel through the water pump support, and the stability of the water pump in the operation process is improved.

[0016] The utility model discloses further provide that: the inside fixed connection of barrel cover has flushing pipeline, and one end of flushing pipeline is fixedly connected with the spray head.

[0017] By adopting the technical scheme, the flushing pipeline penetrates to the inside of the barrel cover, and the flushing pipeline is extended to the inside of the water source, the water in the water source is sucked into the inside of the flushing pipeline through the water pump, and then is sprayed through the spray head, after the material in the emulsification barrel is discharged, the elements in the emulsification barrel are flushed through the flushing pipeline and the spray head, and the elements in the emulsification barrel are prevented from being corroded.

[0018] The utility model discloses further provide that: the outside of flushing pipeline is sleeved with the lifting ring, and the inside screw thread connection of lifting ring has bolt.

[0019] By adopting the technical scheme, the flushing pipeline extended to the outside of the barrel cover is supported through the lifting ring, and the lifting ring is screw thread connected to the ceiling plate through the bolt.

[0020] The utility model discloses further provide that: the bottom fixed connection of frame has base, and the inside setting of base has counterweight.

[0021] By adopting the technical scheme, the base supports the frame, and the counterweight increases the weight of the base.

[0022] The utility model discloses further provide that: the bottom fixed connection of base has support leg, and the number of support leg is four.

[0023] By adopting the technical scheme, the four support legs are distributed at the four corners of the bottom of the base, and the support stability is improved.

[0024] The utility model discloses further provide that: the number of discharge pipe is two, and two discharge pipe are distributed at the both sides of the bottom of emulsification barrel.

[0025] By adopting the technical scheme, through the setting of two discharge pipes, the material discharge efficiency can be improved.

[0026] The utility model discloses beneficial effect is:

[0027] 1, the utility model discloses a through the setting between rack, emulsion bucket, motor, drive shaft, vane, mesh cover, cylinder plate, cylinder, bucket cover, first sealing washer, second sealing washer, air pump and exhaust duct, cylinder drive bucket cover telescoping, and the bucket cover sets up at the top of emulsion bucket, through the telescoping control of bucket cover emulsion bucket's opening and closing, when emulsion bucket and the bucket cover open, can pour chocolate raw materials and water into the inside of emulsion bucket, then the cylinder drives the bucket cover to extend to the inside of emulsion bucket, make first sealing washer and second sealing washer contact, and then can reach the sealing effect between emulsion bucket and the bucket cover, start air pump, make air pump take out the air in the inside of emulsion bucket through exhaust duct, simultaneously the inside of emulsion bucket is sealed, make the outside air unable to enter the inside of emulsion bucket, and the original air in the inside of emulsion bucket is taken out through air pump, and then can take out the air in the inside of emulsion bucket and present vacuum state, start motor, make motor drive shaft and vane rotate, and chocolate raw materials and water contact through the mesh of mesh cover and vane, thereby can impact, scatter and present emulsification state to chocolate raw materials and water, improve emulsification effect.

[0028] 2, the utility model discloses through the setting between slide rail, pulley, flush duct, nozzle, ring and bolt, cylinder drive bucket cover telescoping in the process, pulley will slide in the inside of slide rail, and slide rail is linear, can position bucket cover, prevent the deviation of bucket cover in the sliding process, flush duct is penetrated to the inside of bucket cover, and flush duct is extended to the inside of water source, and the water in the inside of water source is pumped into the inside of flush duct through water pump, then is sprayed through nozzle, after the material in the inside of emulsion bucket is excluded, flushes the element in the inside of emulsion bucket through flush duct and nozzle, prevents the corrosion of the element in the inside of emulsion bucket, and the flush duct that extends to the outside of bucket cover is supported through ring, and the ring is screwed to the top guard plate through bolt. ACCURACY

[0029] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the following will be briefly introduced to the drawing needed to be used in the embodiment description, and obviously, the drawing in the following description is only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creating labor.

[0030] Figure 1 It is the structural schematic diagram of the utility model;

[0031] Figure 2 It is the internal structure schematic diagram of the rack and emulsion bucket of the utility model;

[0032] Figure 3 It is the overhead structure schematic diagram of the vane of the utility model;

[0033] Figure 4 It is the structural schematic view of the spray head of the utility model.

[0034] In the figure, 1, frame; 2, emulsion bucket; 3, motor; 4, drive shaft; 5, blade; 6, mesh cover; 7, cylinder plate; 8, cylinder; 9, bucket cover; 10, first sealing ring; 11, second sealing ring; 12, air pump; 13, exhaust duct; 14, slide rail; 15, pulley; 16, water pump; 17, discharge pipe; 18, water pump support; 19, flushing duct; 20, spray head; 21, lifting ring; 22, bolt; 23, base. DETAILED DESCRIPTION

[0035] The technical scheme of the utility model will be described clearly and completely in connection with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0036] Reference Figures 1-4The utility model provides a chocolate vacuum homogenizing emulsifying machine, including frame 1, the inside fixed mounting of frame 1 has emulsifying barrel 2, the inner bottom wall of frame 1 is fixedly installed motor 3, the output of motor 3 is fixedly connected with drive shaft 4, and drive shaft 4 extends to the inside of emulsifying barrel 2, and the outside fixed mounting of drive shaft 4 has blade 5, and the outside fixed connection of emulsifying barrel 2 has mesh enclosure 6, and blade 5 is arranged in the inside of mesh enclosure 6, and the top of frame 1 is fixedly connected with cylinder plate 7, and the top of cylinder plate 7 is fixedly installed air cylinder 8, and the output of air cylinder 8 is fixedly connected with barrel cover 9, and the inside fixed connection of emulsifying barrel 2 has first sealing ring 10, and the bottom of barrel cover 9 is fixedly connected with second sealing ring 11, and the top of barrel cover 9 is fixedly installed air pump 12, and the inside fixed connection of air pump 12 has exhaust pipe 13, and air cylinder 8 drives the telescopic of barrel cover 9, and barrel cover 9 is arranged in the upper of emulsifying barrel 2, and the opening and closing of emulsifying barrel 2 is controlled through the telescopic of barrel cover 9, when the opening and closing between emulsifying barrel 2 and barrel cover 9, chocolate raw materials and water can be injected into the inside of emulsifying barrel 2, then air cylinder 8 drives barrel cover 9 to extend to the inside of emulsifying barrel 2, so that first sealing ring 10 and second sealing ring 11 contact, and then the sealing effect between emulsifying barrel 2 and barrel cover 9 can be reached, start air pump 12, so that air pump 12 extracts the air in the inside of emulsifying barrel 2 through exhaust pipe 13, simultaneously, the inside of emulsifying barrel 2 is in sealed state, so that external air cannot enter the inside of emulsifying barrel 2, and the original air in the inside of emulsifying barrel 2 is extracted through air pump 12, and then the air in the inside of emulsifying barrel 2 is exhausted and is in vacuum state, start motor 3, so that motor 3 drives drive shaft 4 and blade 5 to rotate, and chocolate raw materials and water contact with blade 5 through the mesh hole of mesh enclosure 6, so that chocolate raw materials and water can be impacted and scattered and are in emulsified state, improve emulsification effect, the both sides of frame 1 inner wall are fixedly connected with slide rail 14, the both sides of barrel cover 9 outside are fixedly connected with pulley 15, in the telescopic process of barrel cover 9 driven by air cylinder 8, pulley 15 will slide in the inside of slide rail 14, slide rail 14 is linear, can position barrel cover 9, prevent the deviation of barrel cover 9 in the sliding process, the number of slide rail 14 is two, and two slide rails 14 are mutually symmetrical, and two slide rails 14 are distributed in the left and right sides of frame 1, the number of pulley 15 is two, and two pulleys 15 are distributed in the left and right sides of barrel cover 9, the bottom of emulsifying barrel 2 is fixedly installed water pump 16, and the inside fixed connection of water pump 16 has discharge pipe 17, when chocolate raw materials and water in the inside of emulsifying barrel 2 form emulsion, start water pump 16, so that water pump 16 extracts chocolate raw materials and water and inserts the inside of discharge pipe 17, then discharges the outside of emulsifying barrel 2 through discharge pipe 17, the both sides of frame 1 inner bottom wall are fixedly connected with water pump support 18, water pump 16 is fixedly connected in the inside of water pump support 18, and water pump 16 is fixed in the bottom of emulsifying barrel 2 through water pump support 18, improves the stability of water pump 16 in the operation process, the inside fixed connection of barrel cover 9 has flushing pipe 19, and one end of flushing pipe 19 is fixedly connected with spray head 20,The flushing pipe 19 penetrates into the inside of the barrel cover 9, extends to the inside of a water source, and the water in the inside of the water source is pumped into the inside of the flushing pipe 19 by a water pump and then sprayed out through the spray head 20. After the materials in the inside of the emulsification barrel 2 are discharged, the elements in the inside of the emulsification barrel 2 are flushed through the flushing pipe 19 and the spray head 20, so as to prevent the elements in the inside of the emulsification barrel 2 from being corroded. The outside of the flushing pipe 19 is sleeved with a lifting ring 21, the inside of the lifting ring 21 is threadedly connected with a bolt 22, the flushing pipe 19 extending to the outside of the barrel cover 9 is supported through the lifting ring 21, the lifting ring 21 is threadedly connected to the ceiling guard plate through the bolt 22, the bottom of the rack 1 is fixedly connected with a base 23, the inside of the base 23 is provided with a counterweight, the base 23 supports the rack 1, the counterweight increases the weight of the base 23, the bottom of the base 23 is fixedly connected with supporting legs, the number of the supporting legs is four, the four supporting legs are distributed at the four corners of the bottom of the base 23, the supporting stability is improved, and the number of the discharge pipes 17 is two and the two discharge pipes 17 are distributed at the two sides of the bottom of the emulsification barrel 2. Through the arrangement of the two discharge pipes 17, the material discharging efficiency can be improved.

[0037] In the utility model, the cylinder 8 drives the barrel cover 9 to stretch out and retract, and the barrel cover 9 is arranged above the emulsification barrel 2. The opening and closing of the emulsification barrel 2 are controlled by the stretching and retracting of the barrel cover 9. When the emulsification barrel 2 and the barrel cover 9 are opened, the chocolate raw materials and water can be injected into the inside of the emulsification barrel 2. Then the cylinder 8 drives the barrel cover 9 to extend into the inside of the emulsification barrel 2, so that the first sealing ring 10 and the second sealing ring 11 are in contact, thereby achieving the sealing effect between the emulsification barrel 2 and the barrel cover 9. The air pump 12 is started, so that the air pump 12 pumps out the air in the inside of the emulsification barrel 2 through the exhaust pipe 13, and the inside of the emulsification barrel 2 is in a sealed state, so that the outside air cannot enter the inside of the emulsification barrel 2, and the original air in the inside of the emulsification barrel 2 is pumped out through the air pump 12, thereby discharging the air in the inside of the emulsification barrel 2 to be in a vacuum state. The motor 3 is started, so that the motor 3 drives the driving shaft 4 and the blade 5 to rotate. The chocolate raw materials and water contact the blade 5 through the mesh holes of the mesh cover 6, so that the chocolate raw materials and water can be impacted and scattered to be in an emulsified state, thereby improving the emulsification effect. In the stretching and retracting process of the cylinder 8 driving the barrel cover 9, the pulley 15 will slide in the inside of the slide rail 14. The slide rail 14 is linear, can limit the position of the barrel cover 9, and prevent the barrel cover 9 from deviating in the sliding process. The flushing pipe 19 penetrates into the inside of the barrel cover 9, extends to the inside of a water source, and the water in the inside of the water source is pumped into the inside of the flushing pipe 19 by a water pump and then sprayed out through the spray head 20. After the materials in the inside of the emulsification barrel 2 are discharged, the elements in the inside of the emulsification barrel 2 are flushed through the flushing pipe 19 and the spray head 20, so as to prevent the elements in the inside of the emulsification barrel 2 from being corroded. The outside of the flushing pipe 19 is sleeved with a lifting ring 21, the inside of the lifting ring 21 is threadedly connected with a bolt 22, the flushing pipe 19 extending to the outside of the barrel cover 9 is supported through the lifting ring 21, the lifting ring 21 is threadedly connected to the ceiling guard plate through the bolt 22.

[0038] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A chocolate vacuum homogenizing emulsifier comprising a frame (1), characterized in that: The inside of the rack (1) is fixedly installed with an emulsification barrel (2), the inner bottom wall of the rack (1) is fixedly installed with a motor (3), the output end of the motor (3) is fixedly connected with a driving shaft (4), the driving shaft (4) extends to the inside of the emulsification barrel (2), the outside of the driving shaft (4) is fixedly installed with a blade (5), the outside of the emulsification barrel (2) is fixedly connected with a mesh cover (6), the blade (5) is arranged in the inside of the mesh cover (6), the top of the rack (1) is fixedly connected with a cylinder plate (7), the top of the cylinder plate (7) is fixedly installed with a cylinder (8), the output end of the cylinder (8) is fixedly connected with a barrel cover (9), the inside of the emulsification barrel (2) is fixedly connected with a first sealing ring (10), the bottom of the barrel cover (9) is fixedly connected with a second sealing ring (11), the top of the barrel cover (9) is fixedly installed with an air pump (12), the inside of the air pump (12) is fixedly connected with an exhaust pipeline (13).

2. A chocolate vacuum homogeniser according to claim 1, characterised in that: The inside wall of the rack (1) is fixedly connected with a slide rail (14) on both sides, and the outside of the barrel cover (9) is fixedly connected with a pulley (15) on both sides.

3. A chocolate vacuum homogeniser according to claim 2, characterised in that: The number of the slide rail (14) is two, and the two slide rails (14) are symmetrical to each other.

4. A chocolate vacuum homogenizer according to claim 1, characterized in that: The bottom of the emulsification barrel (2) is fixedly installed with a water pump (16), and the inside of the water pump (16) is fixedly connected with a discharge pipe (17).

5. A chocolate vacuum homogeniser according to claim 4, characterised in that: The inside of the water pump (16) is fixedly connected with a water pump support (18) on both sides of the inner bottom wall of the rack (1).

6. A chocolate vacuum homogenizer according to claim 1, characterized in that: The inside of the barrel cover (9) is fixedly connected with a flushing pipeline (19), one end of the flushing pipeline (19) is fixedly connected with a spray head (20).

7. A chocolate vacuum homogeniser according to claim 6, characterised in that: The outside of the flushing pipeline (19) is sleeved with a lifting ring (21), and the inside of the lifting ring (21) is threadedly connected with a bolt (22).

8. A chocolate vacuum homogenizer according to claim 1, characterized in that: The bottom of the rack (1) is fixedly connected with a base (23), and the inside of the base (23) is provided with a counterweight.

9. A chocolate vacuum homogeniser according to claim 8, characterised in that: The bottom of the base (23) is fixedly connected with a supporting leg, and the number of the supporting leg is four.

10. A chocolate vacuum homogenizer according to claim 4, characterized in that: The number of the discharge pipe (17) is two, and the two discharge pipes (17) are distributed on both sides of the bottom of the emulsification barrel (2).

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