Homogenizing and mixing device for ultra-thin modified coating powder metallurgy
By combining stepper motors and servo motors with a preheating tank and heater, the problem of uneven mixing caused by powder accumulation was solved, achieving uniform mixing of ultra-thin modified coating powder metallurgy and improving product quality and performance.
Patent Information
- Application Number
- CN202423112048.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-17
AI Technical Summary
In existing mixing devices, powder tends to accumulate on the inner wall of the mixing tank during the stirring process, resulting in uneven mixing and affecting the coating effect and product quality.
A stepper motor drives the mixing drum to rotate, and a servo motor drives the stirring blades to rotate alternately in both directions. Combined with a preheating tank and a heater, the solvent and powder are ensured to reach the required mixing temperature. A sealing ring and snap-fit structure are used to prevent material leakage and achieve uniform mixing.
Ensuring uniform mixing of powder and coating material improves product quality and performance, prevents material leakage, and enhances mixing efficiency and effectiveness.
Smart Images

Figure CN223570580U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of mixing devices, more particularly to a kind of homogenization mixing device for ultra-thin modified coated powder metallurgy. BACKGROUND
[0002] Ultra-thin modified coated powder metallurgy refers to a technique in which metal or alloy powder particles are surface-treated to form a very thin (typically nanometer-thick) modified layer or coating layer on their surfaces during the powder metallurgy process. This modified layer can be composed of different materials, such as metal oxides, ceramics, polymers, etc., and can be achieved through various methods, such as atomic layer deposition, chemical vapor deposition, physical vapor deposition, liquid phase coating methods (such as precipitation method, sol-gel method), etc.
[0003] When using liquid phase coating method to surface-treat metal or alloy powder particles, a mixing device is required. However, the existing mixing devices have the problem that the centrifugal force generated during stirring causes a large amount of powder to accumulate on the inner wall of the mixing barrel. The powder in these areas is difficult to reach by the stirring blades, resulting in uneven mixing of the powder and coating material. This insufficient mixing severely affects the coating effect and ultimately affects the overall quality and performance of the product. SUMMARY
[0004] To overcome the shortcomings of the existing mixing devices, which cause a large amount of powder to accumulate on the inner wall of the mixing barrel, making it difficult for the stirring blades to reach the powder in these areas, resulting in uneven mixing of the powder and coating material, the purpose of the present utility model is to provide a homogenization mixing device for ultra-thin modified coated powder metallurgy.
[0005] The technical solution of the present utility model is as follows: a homogenization mixing device for ultra-thin modified coated powder metallurgy, comprising a base, a machine shell, a stepping motor, a rotating rod, a servo motor, a sealing cover, a buckle, a clasp, a mixing barrel, and a stirring blade. The top right side of the base is provided with a machine shell, the right end of the machine shell is provided with a through hole, the inner bottom end of the machine shell is provided with a stepping motor, the output shaft of the stepping motor is connected with a rotating rod, the rotating rod is a V-shaped rod, the end of the rotating rod away from the stepping motor is connected with a servo motor, the end of the servo motor away from the rotating rod is provided with a sealing cover, the end of the sealing cover away from the servo motor is provided with a mixing barrel, the outer side of the sealing cover is provided with a clasp at intervals, the outer side of the upper part of the mixing barrel is provided with a buckle at intervals, the buckle is matched with the clasp, the output shaft of the servo motor is connected with a stirring blade, and the stirring blade is located in the mixing barrel.
[0006] As an improvement of the above-mentioned solution, it further includes a preheating tank, and the top end of the machine shell is provided with a preheating tank. Preheating tanks are symmetrically arranged in the preheating tank.
[0007] As the improvement of the above-mentioned scheme, it further comprises a tee pipe, a control valve, a hose and a hanger, the front end of the preheating tank is provided with the tee pipe, the feed inlets at the left and right ends of the tee pipe are respectively located in the left and right preheating grids, the control valves are arranged at the feed inlets at the left and right ends of the tee pipe, the lower end of the tee pipe is connected with the hose, and the front end of the casing is provided with the hanger.
[0008] As the improvement of the above-mentioned scheme, it further comprises a feed pipe and a discharge pipe, the upper part of the mixing barrel is provided with the feed pipe, the top end of the feed pipe is provided with a cover, the bottom end of the mixing barrel is provided with the discharge pipe, and the control switch is arranged in the discharge pipe.
[0009] As the improvement of the above-mentioned scheme, it further comprises a protective plate, the rotating rod is provided with the protective plate, and the protective plate is located in the interior of the casing.
[0010] As the improvement of the above-mentioned scheme, it further comprises a heater, the heaters are symmetrically arranged at the front end of the preheating tank, the hot rod of the left heater is located in the left preheating grid, and the hot rod of the right heater is located in the right preheating grid.
[0011] As the improvement of the above-mentioned scheme, it further comprises a sealing ring, the sealing ring is arranged at the inner side of the connection between the sealing cover and the mixing barrel.
[0012] The beneficial effects of the present application are as follows: 1. The step motor drives the mixing barrel to rotate, so that the powder accumulated on the inner wall of the mixing barrel falls and recontacts the stirring blade, the servo motor rotates to stir the solvent and the powder, thereby ensuring the uniformity and efficiency of mixing.
[0013] 2. In order to prevent material leakage, the sealing ring is arranged at the connection between the sealing cover and the mixing barrel, and the clamping ring arranged at the outer side of the sealing cover is matched with the clamping buckle arranged at the upper part of the outer side of the mixing barrel, so that the sealing effect of the mixing barrel is good. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a three-dimensional structure schematic view of the present application.
[0015] Figure 2 It is a three-dimensional structure schematic view of another perspective of the present application.
[0016] Figure 3 It is a three-dimensional structure schematic view of the step motor, the servo motor and other components of the present application.
[0017] Figure 4 It is a three-dimensional structure schematic view of the stirring blade, the rotating rod and other components of the present application.
[0018] Part name and serial number in the figure: 1_base, 2_housing, 3_preheating groove, 301_preheating grid, 4_heater, 401_thermal rod, 5_three-way pipe, 501_control valve, 6_hose, 7_hanger, 8_stepping motor, 10_guard plate, 11_through hole, 12_ rotating rod, 13_servo motor, 14_seal cover, 15_buckle, 1501_clasp, 16_feeding pipe, 17_mixer bucket, 18_discharge pipe, 19_stirring blade, 20_seal ring. DETAILED DESCRIPTION
[0019] The utility model is described in detail below in combination with the drawings and specific embodiments, but not as the limitation to the utility model.
[0020] A kind of homogenizing mixing device for ultra-thin modified coated powder metallurgy, such as Figures 1-4As shown, including base 1, shell 2, preheating tank 3, heater 4, stepper motor 8, guard plate 10, rotating rod 12, servo motor 13, sealing cover 14, buckle 15, clasp 1501, mixing barrel 17, stirring blade 19 and sealing ring 20, the top right side of base 1 is provided with shell 2, the top of shell 2 is provided with preheating tank 3, preheating tank 3 is provided with preheating grid 301 symmetrically left and right, preheating tank 3 is provided with heater 4 symmetrically left and right at the front end, the hot rod 401 of the left heater 4 is located in the left preheating grid 301, and the hot rod 401 of the right heater 4 is located in the right preheating grid 301, the solvent for dissolving the coating material can be added in the left preheating grid 301, and the powder to be treated can be added in the right preheating grid 301, the heaters 4 on the left and right sides are opened, and the heaters 4 on the left and right sides heat the solvent and the powder in the preheating grid 301 through the hot rods 401 respectively, so that the solvent and the powder reach the required temperature for mixing, the right end of shell 2 is provided with through hole 11, the inner bottom end of shell 2 is provided with stepper motor 8, the output shaft of stepper motor 8 is connected with rotating rod 12, rotating rod 12 is V-shaped rod, rotating rod 12 is provided with guard plate 10, guard plate 10 is located in the interior of shell 2, rotating rod 12 is provided with guard plate 10, which is located in the interior of shell 2, so as to prevent accidents that may occur during mixing, such as material splashing, the end of rotating rod 12 away from stepper motor 8 is connected with servo motor 13, the end of servo motor 13 away from rotating rod 12 is provided with sealing cover 14, the end of sealing cover 14 away from servo motor 13 is provided with mixing barrel 17, the V-shaped structure of rotating rod 12 makes mixing barrel 17 have a certain inclination, rotating rod 12 connects servo motor 13 through through hole 11, rotating rod 12 drives servo motor 13 to rotate within the range of through hole 11, servo motor 13 will not collide with shell 2, the inner side of the connection between sealing cover 14 and mixing barrel 17 is provided with sealing ring 20, sealing ring 20 can prevent material from leaking from the connection between sealing cover 14 and mixing barrel 17, the outer side of sealing cover 14 is provided with clasp 1501 at intervals, the outer side of mixing barrel 17 is provided with buckle 15 at the upper part at intervals, buckle 15 is matched with clasp 1501, clasp 1501 provided on the outer side of sealing cover 14 is buckled together with buckle 15 on the outer side of mixing barrel 17 at the upper part, so as to ensure that mixing barrel 17 has good sealing effect, the output shaft of servo motor 13 is connected with stirring blade 19, and stirring blade 19 is located in mixing barrel 17.
[0021] As Figure 1 and Figure 3 shown, it also includes feeding pipe 16 and discharging pipe 18, the upper part of mixing barrel 17 is provided with feeding pipe 16, the top end of feeding pipe 16 is provided with a cover, the bottom end of mixing barrel 17 is provided with discharging pipe 18 at the lower part, and the control switch is arranged in discharging pipe 18, the cover on feeding pipe 16 is removed, the solvent and the powder are poured into mixing barrel 17, and the mixed solvent and powder can be discharged from discharging pipe 18.
[0022] As Figure 1 shown, also includes tee 5, control valve 501, hose 6 and hanger 7, the front end of preheating tank 3 is provided with tee 5, the left and right ends of tee 5 are respectively located in the left and right preheating grids 301, control valves 501 are arranged at the left and right ends of tee 5, the lower end of tee 5 is connected with hose 6, the front end of casing 2 is provided with hanger 7, remove the cap at the top end of feeding pipe 16, insert hose 6 into feeding pipe 16, open the control valve 501 at the left side of tee 5, guide a proper amount of solvent into mixing bucket 17, then close the control valve 501 at the left side, open the control valve 501 at the right side of tee 5, guide a proper amount of powder into mixing bucket 17, then close the control valve 501 at the right side, cover feeding pipe 16 with the cap, after using hose 6, hang hose 6 on hanger 7.
[0023] Before people use the device, solvent for dissolving coating material can be added into the left preheating grid 301, powder to be treated can be added into the right preheating grid 301, open the left and right heaters 4, the left and right heaters 4 heat the solvent and powder in preheating grids 301 through heating rods 401 respectively, ensure that the solvent and powder reach the required temperature for mixing, add a certain amount of solvent and powder into mixing bucket 17, start stepper motor 8, stepper motor 8 drives rotating rod 12 to rotate at low speed, then drives servo motor 13 and mixing bucket 17 to rotate, servo motor 13 rotates in one direction and then reverses, realize forward and reverse rotation alternately, start servo motor 13, servo motor 13 drives stirring blade 19 to rotate at high speed to stir the solvent and powder, so that the coating material in the solvent solidifies on the surface of the powder to form a coating layer, stepper motor 8 drives mixing bucket 17 to rotate, so that the powder accumulated on the inner wall of mixing bucket 17 falls to re-contact stirring blade 19, thereby ensuring the uniformity and efficiency of mixing, when the mixing is completed, open the control switch on discharging pipe 18, the mixed material can be discharged from discharging pipe 18, clamping ring 1501 arranged on the outer side of sealing cover 14 at intervals is buckled with buckle 15 on the upper part of the outer side of mixing bucket 17, ensure that mixing bucket 17 has good sealing effect.
[0024] Finally, it should be noted that: the above only for preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. An ultra-thin modified coated powder metallurgy homogenizing mixing device, comprising a base (1) and a casing (2), the top right side of the base (1) is provided with the casing (2), characterized in that, The step motor (8), the rotating rod (12), the servo motor (13), the sealing cover (14), the buckle (15), the clasp (1501), the mixing barrel (17) and the stirring blade (19) are further included, the right end of the shell (2) is provided with a through hole (11), the inner bottom end of the shell (2) is provided with the step motor (8), the output shaft of the step motor (8) is connected with the rotating rod (12), the rotating rod (12) is a V-shaped rod, one end of the rotating rod (12) away from the step motor (8) is connected with the servo motor (13), one end of the servo motor (13) away from the rotating rod (12) is provided with the sealing cover (14), one end of the sealing cover (14) away from the servo motor (13) is provided with the mixing barrel (17), the outer side of the sealing cover (14) is provided with the clasp (1501) at intervals, the outer side of the upper part of the mixing barrel (17) is provided with the buckle (15) at intervals, the buckle (15) is matched with the clasp (1501), the output shaft of the servo motor (13) is connected with the stirring blade (19), and the stirring blade (19) is located in the mixing barrel (17).
2. The ultra-thin modified coated powder metallurgy homogenizing mixing device according to claim 1, characterized in that, The preheating groove (3) is further included, and the top end of the shell (2) is provided with the preheating groove (3), and the preheating groove (3) is provided with the preheating grid (301) symmetrically left and right.
3. The ultra-thin modified coated powder metallurgy homogenizing mixing device according to claim 2, characterized in that, The tee pipe (5), the control valve (501), the hose (6) and the hanger (7) are further included, the front end of the preheating groove (3) is provided with the tee pipe (5), the feed inlets at the left and right ends of the tee pipe (5) are located in the preheating grids (301) on the left and right sides respectively, the control valve (501) is arranged at the feed inlet at the left and right ends of the tee pipe (5), the lower end of the tee pipe (5) is connected with the hose (6), and the front end of the shell (2) is provided with the hanger (7).
4. The ultra-thin modified coated powder metallurgy homogenizing mixing device according to claim 3, characterized in that, The feeding pipe (16) and the discharging pipe (18) are further included, the upper part of the mixing barrel (17) is provided with the feeding pipe (16), the top end of the feeding pipe (16) is provided with a cover, the bottom end of the mixing barrel (17) is provided with the discharging pipe (18), and the discharging pipe (18) is provided with a control switch.
5. The ultra-thin modified coated powder metallurgy homogenizing mixing device according to claim 4, characterized in that, The protective plate (10) is further included, and the rotating rod (12) is provided with the protective plate (10), and the protective plate (10) is located in the interior of the shell (2).
6. The ultra-thin modified coated powder metallurgy homogenizing mixing device according to claim 5, characterized in that, The heater (4) is further included, and the front end of the preheating groove (3) is provided with the heater (4) symmetrically left and right, the heating rod (401) of the left heater (4) is located in the left preheating grid (301), and the heating rod (401) of the right heater (4) is located in the right preheating grid (301).
7. The ultra-thin modified coated powder metallurgy homogenizing mixing device according to claim 6, characterized in that, The sealing ring (20) is further included, and the inner side of the connection between the sealing cover (14) and the mixing barrel (17) is provided with the sealing ring (20).