Surfactant emulsifying device

By introducing a conical box and a blower mechanism into the emulsification unit, combined with a servo motor-driven stirring system, the problem of surfactant accumulation and agglomeration during the feeding process was solved, achieving more efficient emulsification and improved product quality.

CN223570600UActive Publication Date: 2025-11-21WELLMAN CHEMICAL (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202422667813.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-11-21
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

In existing emulsification devices, surfactants tend to clump together during the feeding process, leading to clumping, which reduces emulsification efficiency and product quality.

Method used

The conical box and blower mechanism are used in conjunction with the feed pipe to disperse the surfactant through the air outlet. Combined with the main stirring shaft and side stirring shaft driven by the servo motor, uniform stirring is achieved, which prevents agglomeration and improves emulsification efficiency.

Benefits of technology

It effectively avoids the accumulation and clumping of surfactants during the emulsification process, improves emulsification efficiency and product quality, and reduces particulate matter content.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a surfactant emulsifying device which comprises a base, an emulsifying box is fixedly connected to the upper surface of the base, a feeding pipe is fixedly installed on the upper surface of the emulsifying box, a feeding hopper is fixedly connected to the upper end of the feeding pipe, a conical box is arranged at the lower end of the feeding pipe, and an air outlet is formed in the side surface of the conical box. The opening direction of the air outlet is perpendicular to the side surface of the conical box, an air blowing mechanism is installed in the conical box, the upper end of the conical box is fixedly connected with an air inlet pipe, and the upper end of the air inlet pipe penetrates through the feeding pipe and is located outside the emulsifying box. According to the emulsifying device, the problem that a surfactant is easily gathered and piled after being fed by a traditional emulsifying device is solved, the condition of caking in the emulsifying and stirring process is avoided, meanwhile, the emulsifying efficiency of a product can be improved, particles in the product are reduced in the emulsifying and stirring process, and the quality of the emulsified product is further improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to emulsifying device technical field, concretely is a surfactant emulsifying device. BACKGROUND

[0002] The function of emulsifying device is to disperse one liquid particle in another liquid to form relatively stable emulsion, and the emulsifying device is needed to emulsify different liquids into stable mixed liquid in the production process of surfactant.

[0003] The existing emulsifying device needs to add surfactant into emulsifying tank and then stir and emulsify when using, but the surfactant is directly poured into emulsifying tank through feeding opening and then stirred in the process of feeding, and the surfactant in emulsifying tank is usually gathered into a pile, so that the surfactant is easy to be caked in stirring, thereby reducing the emulsification efficiency, and there are many particles after emulsification, and the quality of the product after emulsification is reduced. UTILITY MODEL CONTENT

[0004] In view of the defects of the prior art, the utility model provides a surfactant emulsifying device, solves the problem that the surfactant is easy to gather into a pile after feeding in the traditional emulsifying device, avoids the caking in the emulsification and stirring process, can improve the emulsification efficiency of the product, reduces the particulate matter in the product in the emulsification and stirring process, and further improves the quality of the product after emulsification.

[0005] To achieve the above object, the utility model realizes the following technical scheme: a surfactant emulsifying device, including base, the upper surface of base is fixedly connected with emulsifying tank, and the upper surface of emulsifying tank is fixedly installed with feeding pipe, the upper end of feeding pipe is fixedly connected with feeding hopper, and the lower end of feeding pipe is equipped with conical tank, the side surface of conical tank is equipped with air outlet, and the opening direction of air outlet is perpendicular to the side surface of conical tank, the inside of conical tank is installed with air blowing mechanism, and the upper end of conical tank is fixedly connected with air inlet pipe, the upper end of air inlet pipe passes through feeding pipe and is located outside emulsifying tank.

[0006] Preferably, the lower end of the feeding pipe is fixedly connected with a support rod, and the lower end of the support rod is fixedly connected with the outer side surface of the conical tank.

[0007] Preferably, the air blowing mechanism includes a motor, and the lower end of the motor is fixedly connected with a fan blade, the side surface of the motor is fixedly connected with a support cross bar, and one end of the support cross bar is fixedly connected with the inner side surface of the conical tank.

[0008] Preferably, the lower surface of the base is fixedly connected with a servo motor, and the upper end of the servo motor is fixedly connected with a main stirring shaft penetrating through the base, and the side surface of the main stirring shaft is fixedly connected with a stirring rod I.

[0009] Preferably, the upper end of the main stirring shaft is rotatably connected with a phase conversion box, and the upper end of the main stirring shaft is fixedly connected with a bevel gear II, the side surface of the bevel gear II is symmetrically and meshingly connected with a bevel gear I, and the side surface of the bevel gear I is fixedly connected with a side stirring shaft.

[0010] Preferably, one end of the side stirring shaft is rotatably connected with the inner side wall of the emulsifying box through the phase conversion box, and the side surface of the side stirring shaft is fixedly connected with a stirring rod II.

[0011] The utility model provides a surface active agent emulsifying device.

[0012] 1. The conical box and the ancient mechanism inside the conical box, the feed pipe fixedly connected with the upper end of the emulsifying box and the air outlet opened in the side surface of the conical box can blow the surface active agent when adding the surface active agent into the emulsifying box, thereby avoiding the accumulation of the surface active agent after entering the emulsifying box and preventing the caking during the emulsifying and stirring process, improving the emulsification efficiency of the product, reducing the particulate matter in the product during the emulsifying and stirring process and improving the quality of the product after emulsification.

[0013] 2. The phase conversion box at the upper end of the main stirring shaft, the bevel gear I, the stirring rod I, the side stirring shaft and the stirring rod II arranged on the two side surfaces of the phase conversion box can better stir the product and further improve the emulsification efficiency of the product. DRAWINGS

[0014] Figure 1 It is a structural schematic view of the utility model;

[0015] Figure 2 It is an internal structure schematic view of the emulsifying box in the utility model;

[0016] Figure 3 It is an internal structure schematic view of the conical box in the utility model;

[0017] Figure 4 It is an internal structure schematic view of the phase conversion box in the utility model.

[0018] In the figure: 1, base; 2, servo motor; 3, emulsification box; 301, main stirring shaft; 302, stirring rod I; 303, phase change box; 3031, bevel gear I; 3032, bevel gear II; 304, conical box; 3041, support cross rod; 3042, fan blade; 3043, motor; 305, air outlet; 306, side stirring shaft; 307, stirring rod II; 4, feed pipe; 401, feed hopper; 402, support rod; 5, air inlet pipe. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0020] Please refer to Figures 1-4 The utility model provides a kind of technical scheme: a surfactant emulsification device, including base 1, the upper surface of base 1 is fixedly connected with emulsification box 3, and the upper surface of emulsification box 3 is fixedly installed with feed pipe 4, the upper end of feed pipe 4 is fixedly connected with feed hopper 401, and the lower end of feed pipe 4 is equipped with conical box 304, the side surface of conical box 304 is equipped with air outlet 305, and the opening direction of air outlet 305 is perpendicular to the side surface of conical box 304, conical box 304 is installed with air blowing mechanism in the inside, and the upper end of conical box 304 is fixedly connected with air inlet pipe 5, the upper end of air inlet pipe 5 passes through feed pipe 4 and is located outside emulsification box 3, the lower end of feed pipe 4 is fixedly connected with support rod 402, and the lower end of support rod 402 is fixedly connected with the outside surface of conical box 304, conical box 304 can be supported by support rod 402, while the lower end of feed pipe 4 and the side surface of conical box 304 form material passage, and it is convenient for surfactant to enter the inside of emulsification box 3.

[0021] As a kind of technical optimization scheme of the utility model, air blowing mechanism includes motor 3043, and the lower end of motor 3043 is fixedly connected with fan blade 3042, the side surface of motor 3043 is fixedly connected with support cross rod 3041, and one end of support cross rod 3041 is fixedly connected with the inside surface of conical box 304, it can be drawn into the inside of conical box 304 by external air, then it is blown out to the outside of conical box 304 by air outlet 305, so that the surfactant falling on the outside of conical box 304 is blown away, so as to avoid accumulation in emulsification box 3.

[0022] As a technical optimization scheme of the utility model, the lower surface of the base 1 is fixedly connected with a servo motor 2, and the upper end of the servo motor 2 is fixedly connected with a main stirring shaft 301 through the base 1, and the side surface of the main stirring shaft 301 is fixedly connected with a stirring rod I 302, so that the emulsification of the surfactant can be accelerated.

[0023] As a technical optimization scheme of the utility model, the upper end side surface of the main stirring shaft 301 is rotatably connected with a phase conversion box 303, and the upper end of the main stirring shaft 301 is fixedly connected with a bevel gear II 323, and the side surface of the bevel gear II 323 is symmetrically meshingly connected with a bevel gear I 321, and one side surface of the bevel gear I 321 is fixedly connected with a side stirring shaft 306, and one end of the side stirring shaft 306 is rotatably connected with the inner side wall of the emulsification box 3 through the phase conversion box 303, and the side surface of the side stirring shaft 306 is fixedly connected with a stirring rod II 307, so that the surfactant falling on the product can be stirred into the product, and the emulsification efficiency of the product is further improved.

[0024] In use, first, the servo motor 2 on the lower surface of the base 1 is started, then the motor 3043 in the conical box 304 is started, then the surfactant is added into the inside of the feeding hopper 401, at this time, the surfactant will enter into the inside of the emulsification box 3 along the feeding pipe 4, then the surfactant will fall on the side surface of the conical box 304, at the same time, the motor 3043 will drive the fan blade 3042 to rotate, at this time, the outside air is sucked into the inside of the conical box 304 through the air inlet pipe 5, then the inside of the conical box 304 is discharged through the air outlet 305, so that the surfactant falling on the outside surface of the conical box 304 is blown away, and the blown surfactant will be evenly fallen on the product, then the servo motor 2 drives the main stirring shaft 301 and the stirring rod I 302 to rotate, at the same time, the main stirring shaft 301 drives the side stirring shaft 306 to rotate through the bevel gear I 321 and the bevel gear II 323 in the inside of the phase conversion box 303, so as to stir and emulsify the product.

[0025] Meanwhile, the contents not described in detail in the specification all belong to the prior art known by those skilled in the art.

[0026] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises a... " does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.

[0027] While embodiments of the present application have been shown and described with reference to the figures, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and alterations can be made thereto without departing from the spirit and scope of the present application, which should be limited only by the scope of the appended claims and the equivalents thereof.

Claims

1. A surfactant emulsification device comprising a base (1) characterised in that: The upper surface of the base (1) is fixedly connected to an emulsification box (3), and the upper surface of the emulsification box (3) is fixedly installed with a feed pipe (4). The upper end of the feed pipe (4) is fixedly connected to a feed hopper (401), and the lower end of the feed pipe (4) is provided with a conical box (304). The side surface of the conical box (304) is provided with an air outlet (305), and the opening direction of the air outlet (305) is perpendicular to the side surface of the conical box (304). The inside of the conical box (304) is equipped with a blower mechanism, and the upper end of the conical box (304) is fixedly connected to an air inlet pipe (5). The upper end of the air inlet pipe (5) passes through the feed pipe (4) and is located outside the emulsification box (3).

2. A surfactant emulsification device according to claim 1, wherein: The lower end of the feed pipe (4) is fixedly connected to a support rod (402), and the lower end of the support rod (402) is fixedly connected to the outer surface of the conical box (304).

3. The surfactant emulsification device according to claim 1, characterized in that: The blower mechanism includes a motor (3043), and a fan blade (3042) is fixedly connected to the lower end of the motor (3043). A support crossbar (3041) is fixedly connected to the side surface of the motor (3043), and one end of the support crossbar (3041) is fixedly connected to the inner surface of the conical box (304).

4. The surfactant emulsification device according to claim 1, characterized in that: A servo motor (2) is fixedly connected to the lower surface of the base (1), and the upper end of the servo motor (2) passes through the base (1) and is fixedly connected to the main stirring shaft (301). A stirring rod I (302) is fixedly connected to the side surface of the main stirring shaft (301).

5. The surfactant emulsification device according to claim 1, characterized in that: The upper side surface of the main stirring shaft (301) is rotatably connected to a phase box (303), and the upper end of the main stirring shaft (301) is fixedly connected to a bevel gear II (3032). The side surface of the bevel gear II (3032) is symmetrically meshed with a bevel gear I (3031), and a side stirring shaft (306) is fixedly connected to one side surface of the bevel gear I (3031).

6. The surfactant emulsification device according to claim 5, characterized in that: One end of the side stirring shaft (306) passes through the phase change box (303) and is rotatably connected to the inner wall of the emulsification box (3), and a stirring rod II (307) is fixedly connected to the side surface of the side stirring shaft (306).