Tubular reactor with stirring structure

By introducing mounting brackets, positioning blocks, and transmission mechanisms into the tubular reactor, the problem of the difficulty in quickly disassembling existing stirring structures is solved, enabling rapid installation and stable connection, and reducing maintenance complexity and the risk of component damage.

CN223570728UActive Publication Date: 2025-11-21QINGDAO BONARD MASCH TECH CO LTD
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Patent Information

Application Number
CN202423178109.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-21
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

The stirring structure of existing tubular reactors is difficult to disassemble and maintain quickly, resulting in complex operation and easy damage to other components.

Method used

A stirring structure including a mounting bracket, positioning block, drive shaft and feedback component was designed. Through the cooperation of extrusion groove and spring, it can achieve quick installation and stable connection, and power transmission and speed monitoring can be realized through the transmission mechanism.

Benefits of technology

It enables rapid installation and maintenance of the stirring structure, reduces operational complexity, and lowers the risk of damage to the pipe body and other components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tubular reactor with a stirring structure, which comprises a tube body, a mounting frame is arranged at a tube opening of the tube body through a blocking mechanism, a plurality of extrusion grooves are arranged on the mounting frame, a positioning block is arranged in each extrusion groove through an extrusion mechanism, a plurality of positioning holes corresponding to the positioning blocks are arranged on the tube body, and the stirring structure is arranged on the tube body. A fixing frame is arranged in the pipe body, a transmission cavity and a rotating cavity are formed in the fixing frame, a transmission shaft is arranged in the transmission cavity, a rotating shaft is arranged on the mounting frame through a rotating groove, a plurality of blades are mounted on the rotating shaft, and the rotating shaft is connected with the transmission shaft through an inserting mechanism. According to the mounting rack, the positioning blocks are matched with the positioning holes in the pipe body, so that quick mounting is realized; the rotation of the connecting shaft can drive the feedback assembly to rotate, so that the rotating state and the rotating speed of the rotating shaft and the blades can be intuitively known.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tubular reactor technical field especially, relates to a tubular reactor with stirring structure. BACKGROUND

[0002] The tubular reactor is a kind of chemical reactor in tubular shape, and in the tubular reactor, reactants usually pass through pipeline in continuous flow mode, and chemical reaction is carried out inside the pipeline.It is characterized by high length-diameter ratio (ratio of pipeline length to diameter), which can make the reactants have enough residence time in the pipeline to complete the reaction.

[0003] In the common tubular reactor, stirring structure is usually arranged to enhance the mixing reaction effect and efficiency, however, these common stirring structures often have some deficiencies.In general, the existing stirring structure is mostly fixed directly inside the pipe body, and this design mode can bring many problems in actual application: as there is no specially designed mechanism for facilitating disassembly, when the stirring structure needs to be maintained, operation becomes extremely complex and difficult;for example, when the stirring structure appears wear, loosening and other conditions after long-time operation, needs to be checked and fastened, the staff has to face complex disassembly process, can need to use various professional tools, laboriously removes other components connected with the stirring structure, to access the stirring structure for maintenance.This process not only consumes time and effort, but also is easy to cause unnecessary damage to the pipe body and other related components. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims at solving the shortcomings in prior art, and provides a tubular reactor with stirring structure.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A tubular reactor with stirring structure, including pipe body, the pipe mouth of pipe body is equipped with mounting bracket through blocking mechanism, is equipped with a plurality of extrusion grooves on mounting bracket, is equipped with positioning block in each extrusion groove, is equipped with a plurality of positioning holes corresponding with positioning block on pipe body, is equipped with fixed frame inside pipe body, is equipped with transmission cavity and rotation cavity inside fixed frame, is equipped with transmission shaft in transmission cavity, is equipped with rotating shaft through rotating groove on mounting bracket, is installed with a plurality of blades on rotating shaft, rotating shaft is connected with transmission shaft through plug-in mechanism, is equipped with connecting shaft extending to the inside of transmission cavity and the outside of pipe body in rotation cavity, transmission shaft is connected with connecting shaft through transmission mechanism, is equipped with feedback assembly on connecting shaft.

[0007] Preferably, the blocking mechanism includes a limiting ring mounted on the inner wall of the pipe body, and a sealing assembly is arranged between the mounting bracket and the pipe body and the limiting ring.

[0008] Preferably, the extrusion mechanism includes a spring disposed in the extrusion groove, and the two ends of the spring are elastically connected to the outer wall of the positioning block and the inner wall of the extrusion groove, respectively.

[0009] Preferably, the engagement mechanism includes a synchronizing rod mounted on a rotating shaft, and the transmission shaft is provided with a synchronizing groove corresponding to the synchronizing rod.

[0010] Preferably, the transmission mechanism includes a drive gear mounted on a drive shaft, and a transmission gear is provided on the connecting shaft, wherein the drive gear meshes with the transmission gear.

[0011] Preferably, the outer wall of the positioning block is provided with an inclined portion, and the inner wall of the tube is also provided with an inclined portion.

[0012] The beneficial effects of this utility model are:

[0013] 1. The mounting bracket enables quick installation by engaging the positioning blocks with the positioning holes on the pipe body.

[0014] 2. When the tube enters the object, the object can drive the rotating shaft to rotate with the help of the blades. The rotating shaft is engaged with the synchronous groove on the transmission shaft through the synchronous rod of the insertion mechanism, so that the rotating shaft can drive the transmission shaft to rotate synchronously.

[0015] 3. The drive gear on the drive shaft meshes perpendicularly with the transmission gear on the connecting shaft to achieve efficient power transmission, thereby driving the connecting shaft to rotate. The rotation of the connecting shaft can in turn drive the feedback component to rotate, enabling a direct understanding of the rotational state and speed of the rotating shaft and blades. Attached Figure Description

[0016] Figure 1 This is a vertical cross-sectional view of a tubular reactor with a stirring structure proposed in this utility model.

[0017] Figure 2 for Figure 1 Enlarged schematic diagram of the structure at point A;

[0018] Figure 3 for Figure 1 Enlarged schematic diagram of the structure at point B;

[0019] Figure 4 This is a schematic diagram of the rotating shaft and blades.

[0020] In the diagram: 1. Pipe body, 2. Mounting bracket, 3. Rotating groove, 4. Rotating shaft, 5. Blade, 6. Fixing bracket, 7. Feedback component, 8. Limiting ring, 9. Extrusion groove, 10. Positioning block, 11. Positioning hole, 12. Spring, 13. Transmission cavity, 14. Rotating cavity, 15. Transmission shaft, 16. Synchronizing rod, 17. Synchronizing groove, 18. Driving gear, 19. Transmission gear, 20. Connecting shaft. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0022] Referring to Figures 1-4 A tubular reactor with stirring structure comprises a pipe body 1, a mounting frame 2 is arranged at the pipe opening of the pipe body 1 through a blocking mechanism, a plurality of extrusion grooves 9 are arranged on the mounting frame 2, a positioning block 10 is arranged in each extrusion groove 9 through an extrusion mechanism, and a plurality of positioning holes 11 corresponding to the positioning blocks 10 are arranged on the pipe body 1. A fixing frame 6 is arranged inside the pipe body 1, the fixing frame 6 comprises a transmission cavity 13 and a rotating cavity 14, a transmission shaft 15 is arranged in the transmission cavity 13, a rotating shaft 4 is arranged on the mounting frame 2 through a rotating groove 3, a plurality of blades 5 are arranged on the rotating shaft 4, and the rotating shaft 4 is connected with the transmission shaft 15 through a plug-in mechanism. A connecting shaft 20 extending into the transmission cavity 13 and outside the pipe body 1 is arranged in the rotating cavity 14, the transmission shaft 15 is connected with the connecting shaft 20 through a transmission mechanism, and a feedback assembly 7 is arranged on the connecting shaft 20.

[0023] The blocking mechanism comprises a limiting ring 8 arranged on the inner wall of the pipe body 1, and sealing assemblies are arranged between the mounting frame 2 and the pipe body 1 and the limiting ring 8. The limiting ring 8 plays a certain blocking role, that is, even if the positioning block 10 is separated from the positioning hole 11, the mounting frame 2 will not continue to penetrate into the inside of the pipe body 1.

[0024] The extrusion mechanism comprises a spring 12 arranged in the extrusion groove 9, and the spring 12 is elastically connected with the outer wall of the positioning block 10 and the inner wall of the extrusion groove 9 at both ends. The spring 12 realizes extrusion of the positioning block 10, ensures that the positioning block 10 can enter the positioning hole 11, and ensures that the mounting frame 2 is stably arranged in the pipe body 1.

[0025] The plug-in mechanism comprises a synchronous rod 16 arranged on the rotating shaft 4, and a synchronous groove 17 corresponding to the synchronous rod 16 is arranged on the transmission shaft 15. The vertical section view of the synchronous rod 16 and the synchronous groove 17 is rectangular, so that when the synchronous rod 16 is in the synchronous groove 17, the synchronous rod 16 can drive the transmission shaft 15 to rotate synchronously.

[0026] The transmission mechanism comprises a driving gear 18 arranged on the transmission shaft 15, a transmission gear 19 is arranged on the connecting shaft 20, and the driving gear 18 is engaged with the transmission gear 19. The driving gear 18 and the transmission gear 19 are both conical gears, and the two gears are in a vertical engagement relationship.

[0027] The outer wall of the positioning block 10 is provided with an inclined portion, and the inner wall of the pipe body 1 is also provided with an inclined portion, and the inclined portions on the positioning block 10 and the pipe body 1 are polished.

[0028] When the mounting frame 2 needs to be installed into the pipe body 1, the mounting frame 2 is pushed into the pipe body 1. In this process, because the outer wall of the positioning block 10 and the inner wall of the pipe body 1 are both provided with inclined portions and are polished, when the mounting frame 2 is pushed, the inner wall of the pipe body 1 extrudes the positioning block 10, and the positioning block 10 is pressed into the extrusion groove 9, and at this time, the spring 12 is compressed. When the mounting frame 2 continues to advance to a certain position, the positioning block 10 is extruded out of the extrusion groove 9 under the elastic action of the spring 12 and enters the corresponding positioning hole 11 on the pipe body 1, so that the stable installation of the mounting frame 2 in the pipe body 1 is realized.

[0029] When the pipe body 1 enters the object, the blade 5 drives the rotating shaft 4 to rotate, and the synchronous rod 16 on the rotating shaft 4 drives the transmission shaft 15 to rotate synchronously. The driving gear 18 on the transmission shaft 15 meshes with the transmission gear 19 on the connecting shaft 20, and because the driving gear 18 and the transmission gear 19 are both conical gears and vertically mesh, the rotation of the transmission shaft 15 drives the connecting shaft 20 to rotate through the transmission action of the driving gear 18 and the transmission gear 19.

[0030] The rotation of the connecting shaft 20 can drive the feedback assembly 7 (composed of components such as ribbons) to rotate, so that whether the rotating shaft 4 and the blade 5 rotate and their rotation speed can be directly understood.

[0031] The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.

Claims

1. A tubular reactor with a stirring structure, characterized in that: The device includes a tube body (1), with a mounting bracket (2) at the tube opening via a blocking mechanism. The mounting bracket (2) has multiple extrusion grooves (9), and each extrusion groove (9) has a positioning block (10) via an extrusion mechanism. The tube body (1) has multiple positioning holes (11) corresponding to the positioning blocks (10). The tube body (1) has a fixing frame (6) inside, and the fixing frame (6) has a transmission cavity (13) and a rotation cavity (14) inside. The transmission cavity (13) The device has a drive shaft (15) inside. The mounting bracket (2) has a rotating shaft (4) through a rotating groove (3). Multiple blades (5) are installed on the rotating shaft (4). The rotating shaft (4) is connected to the drive shaft (15) through a fitting mechanism. The rotating cavity (14) has a connecting shaft (20) extending into the inside of the drive cavity (13) and outside the tube body (1). The drive shaft (15) is connected to the connecting shaft (20) through a transmission mechanism. The connecting shaft (20) has a feedback component (7).

2. A tubular reactor with a stirring structure according to claim 1, characterized in that: The blocking mechanism includes a limiting ring (8) installed on the inner wall of the tube body (1), and a sealing component is provided between the mounting bracket (2), the tube body (1), and the limiting ring (8).

3. A tubular reactor with a stirring structure according to claim 2, characterized in that: The extrusion mechanism includes a spring (12) disposed in the extrusion groove (9), and the two ends of the spring (12) are elastically connected to the outer wall of the positioning block (10) and the inner wall of the extrusion groove (9), respectively.

4. A tubular reactor with a stirring structure according to claim 3, characterized in that: The engagement mechanism includes a synchronizing rod (16) mounted on a rotating shaft (4), and a synchronizing groove (17) corresponding to the synchronizing rod (16) is provided on the transmission shaft (15).

5. A tubular reactor with a stirring structure according to claim 4, characterized in that: The transmission mechanism includes a drive gear (18) mounted on a drive shaft (15), and a transmission gear (19) is provided on the connecting shaft (20). The drive gear (18) meshes with the transmission gear (19).

6. A tubular reactor with a stirring structure according to claim 5, characterized in that: The positioning block (10) has an inclined portion on its outer wall, and the tube body (1) also has an inclined portion on its inner wall.