Reaction kettle capable of preventing inner wall from being adhered
By installing a stirring shaft and anti-sticking components inside the reactor, combined with high-pressure cleaning and heating, the problem of cleaning residues on the inner wall of the reactor was solved, improving reaction accuracy and cleaning efficiency.
Patent Information
- Application Number
- CN202423199278.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-24
AI Technical Summary
After use, residual water stains and highly viscous substances in the reactor are difficult to clean, causing powder to adhere to the bottom of the reactor, affecting the accuracy of the neutralization reaction and increasing the difficulty of cleaning.
A stirring shaft and stirring blades are installed inside the reactor, along with anti-sticking parts and scrapers. The anti-sticking parts are rotated and scraped against the inner wall by a drive unit, and combined with a high-pressure cleaning and heating device, the inner wall is cleaned.
It effectively cleans residues from the inner wall of the reactor, reduces the risk of powder contamination, improves the accuracy of experimental results, and simplifies the cleaning process.
Smart Images

Figure CN223570731U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of reaction kettle, more particularly, the utility model relates to a reaction kettle with anti-sticking inner wall. BACKGROUND
[0002] The reaction kettle is a kettle type stirring reactor for neutralization reaction. Generally, the reaction kettle needs to be cleaned by a high-pressure cleaning device after use to ensure the accuracy of the next neutralization reaction. At present, after the reaction kettle is cleaned, there are residual water stains in the body, and some substances with high viscosity may remain on the inner wall of the kettle body. If the water stains and substance residues in the reaction kettle are not cleaned before the next use of the reaction kettle, the powder added will be attached to the bottom of the reaction kettle after contacting with the water stains and impurities, which will also contaminate the newly added powder. This not only leads to insufficient neutralization reaction and inaccurate experimental results, but also increases the difficulty of cleaning the reaction kettle, which is very inconvenient. SUMMARY
[0003] To solve the above technical problems, the utility model provides a reaction kettle with anti-sticking inner wall, which is installed with a driving part at the top end, a stirring shaft connected with the driving part inside the reaction kettle, a plurality of stirring blades installed on the outer wall of the stirring shaft, an anti-sticking part installed at the edge of the stirring blade away from the stirring shaft, the anti-sticking part being movably hinged with the edge of the stirring blade, an adjusting part installed between the anti-sticking part and the stirring blade to turn the anti-sticking part, and a protective part installed on the outer wall of the reaction kettle to heat and soundproof the reaction kettle.
[0004] In a preferred embodiment, a support frame is installed at the bottom of the inner cavity of the reaction kettle, and a fixed disc is installed at the top end of the support frame, the middle part of the fixed disc being embedded with a bearing, and the bottom end of the stirring shaft being inserted into the inside of the bearing.
[0005] In a preferred embodiment, the protective part includes a vacuum cover sleeved on the outer wall of the reaction kettle, a vacuum chamber being formed between the inner wall of the vacuum cover and the outer wall of the reaction kettle, and a plurality of heating rods being installed in the vacuum chamber.
[0006] In a preferred embodiment, the anti-sticking part includes a long strip-shaped scraper, a plurality of hinged shafts being connected between the scraper and the stirring blade, and the scraper being turned with the stirring blade through the hinged shafts.
[0007] In a preferred embodiment, when the scraper and the stirring blade are turned to the same plane, the edge of the scraper away from the stirring blade is attached to the inner wall of the reaction kettle, and an inclined arc surface is arranged at the edge of the scraper away from the stirring blade.
[0008] In a preferred embodiment, the adjusting member comprises two micro push rods and a sleeve box between the scraper and the stirring blade, the two micro push rods are fixed at the top end and the bottom end of the stirring blade respectively, the output shaft of the micro push rod faces the side of the scraper, and the top end and the bottom end of the sleeve box are flush with the top end and the bottom end of the stirring blade respectively.
[0009] In a preferred embodiment, a slot is formed in the sleeve box, a connecting rod is inserted into the slot, the outer wall of the connecting rod is attached to the inner wall of the slot, and the top end and the bottom end of the connecting rod are connected with the output shaft end of the two micro push rods.
[0010] The technical effects and advantages of the present application are as follows:
[0011] The present application effectively reduces the difficulty of cleaning the reaction kettle, is simple to operate, can effectively clean the impurities and water stains remaining on the inner wall of the kettle body, reduces the probability of powder adhering to the bottom of the reaction kettle body, reduces the possibility of powder being contaminated during stirring, and improves the accuracy of experimental results. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 The present application effectively reduces the difficulty of cleaning the reaction kettle, is simple to operate, can effectively clean the impurities and water stains remaining on the inner wall of the kettle body, reduces the probability of powder adhering to the bottom of the reaction kettle body, reduces the possibility of powder being contaminated during stirring, and improves the accuracy of experimental results.
[0013] Figure 2 The present application effectively reduces the difficulty of cleaning the reaction kettle, is simple to operate, can effectively clean the impurities and water stains remaining on the inner wall of the kettle body, reduces the probability of powder adhering to the bottom of the reaction kettle body, reduces the possibility of powder being contaminated during stirring, and improves the accuracy of experimental results.
[0014] Figure 3 The present application effectively reduces the difficulty of cleaning the reaction kettle, is simple to operate, can effectively clean the impurities and water stains remaining on the inner wall of the kettle body, reduces the probability of powder adhering to the bottom of the reaction kettle body, reduces the possibility of powder being contaminated during stirring, and improves the accuracy of experimental results.
[0015] Figure 4 The present application effectively reduces the difficulty of cleaning the reaction kettle, is simple to operate, can effectively clean the impurities and water stains remaining on the inner wall of the kettle body, reduces the probability of powder adhering to the bottom of the reaction kettle body, reduces the possibility of powder being contaminated during stirring, and improves the accuracy of experimental results.
[0016] Figure 5 The present application effectively reduces the difficulty of cleaning the reaction kettle, is simple to operate, can effectively clean the impurities and water stains remaining on the inner wall of the kettle body, reduces the probability of powder adhering to the bottom of the reaction kettle body, reduces the possibility of powder being contaminated during stirring, and improves the accuracy of experimental results. Figure 2 The present application effectively reduces the difficulty of cleaning the reaction kettle, is simple to operate, can effectively clean the impurities and water stains remaining on the inner wall of the kettle body, reduces the probability of powder adhering to the bottom of the reaction kettle body, reduces the possibility of powder being contaminated during stirring, and improves the accuracy of experimental results.
[0017] Reference signs: 1 reaction kettle, 2 driving member, 3 stirring shaft, 4 stirring blade, 5 support frame, 6 fixed disc, 7 bearing, 8 vacuum cover, 9 vacuum chamber, 10 heating rod, 11 scraper, 12 hinged shaft, 13 camber, 14 micro push rod, 15 sleeve box, 16 slot, 17 connecting rod, 18 supporting leg, 19 discharge pipe, 20 feeding port. DETAILED DESCRIPTION
[0018] The embodiments of the present application are given for illustration and description only, and are not intended to be exhaustive or to limit the present application to the precise form disclosed. Many modifications and variations are possible in light of this disclosure. The embodiments are chosen and described in order to best explain the principles of the present application and its practical application to thereby enable others skilled in the art to best utilize the present application for various embodiments with various modifications as are suited to the particular use contemplated.
[0019] As shown in the drawings and specific embodiments, the embodiments of the present application are given for illustration and description, and are not intended to be exhaustive or to limit the present application to the disclosed form. Many modifications and variations are possible for those skilled in the art. The embodiments are chosen and described to better illustrate the principles of the present application and its practical application, and to enable those skilled in the art to understand the present application so as to design various embodiments with various modifications suitable for specific purposes. Figures 1-5 As shown in the drawings and specific embodiments, the embodiments of the present application are given for illustration and description, and are not intended to be exhaustive or to limit the present application to the disclosed form. Many modifications and variations are possible for those skilled in the art. The embodiments are chosen and described to better illustrate the principles of the present application and its practical application, and to enable those skilled in the art to understand the present application so as to design various embodiments with various modifications suitable for specific purposes.
[0020] Further, the top end of the reactor 1 is also provided with a feed inlet 20, and the bottom end of the reactor 1 is provided with a discharge pipe 19, and a plurality of supporting legs 18 are installed to support and fix the reactor 1.
[0021] Based on the above, after the reactor 1 completes the work, the inner wall of the reactor 1 is cleaned by the high-pressure cleaning device. In this process, the adjusting member drives the anti-sticking member to flip and move, so that the anti-sticking member contacts the inner wall of the reactor 1. The driving member 2 and the stirring shaft 3 drive the anti-sticking member to rotate so that it is scraped along the inner wall of the reactor 1. The high-pressure cleaning device cleans the inner wall of the reactor 1. After cleaning is completed, the protective member is used for heating to eliminate the water stains remaining on the inner wall of the reactor 1.
[0022] A supporting frame 5 is installed at the bottom of the inner cavity of the reactor 1, and a fixing disc 6 is installed at the top end of the supporting frame 5. A bearing 7 is embedded in the middle of the fixing disc 6, and the bottom end of the stirring shaft 3 is inserted into the inside of the bearing 7.
[0023] Based on the above, the stirring shaft 3 is inserted into the fixing disc 6 on the supporting frame 5 during rotation, which provides fixing and limiting effect for the stirring shaft 3.
[0024] The protective member includes a vacuum cover 8 sleeved on the outer wall of the reactor 1, and a vacuum chamber 9 is formed between the inner wall of the vacuum cover 8 and the outer wall of the reactor 1. A plurality of heating rods 10 are installed in the vacuum chamber 9.
[0025] Based on the above, by setting the vacuum cover 8, the vacuum chamber 9 is formed outside the reaction kettle 1, and in the process of cleaning the residues by sticking the anti-sticking part to the inner wall of the reaction kettle 1, the noise generated by the friction and collision between the anti-sticking part and the inner wall of the reaction kettle 1 can be isolated to a certain extent, and the heating rod 10 can dry and evaporate the water stains remaining on the inner wall of the reaction kettle 1 after the high-pressure flushing is completed.
[0026] The anti-sticking part comprises a long strip-shaped scraper 11, and a plurality of hinged shafts 12 are connected between the scraper 11 and the stirring blade 4. The scraper 11 is flipped and rotated with the stirring blade 4 through the hinged shaft 12;
[0027] When the scraper 11 and the stirring blade 4 are flipped to the same plane, the edge of the scraper 11 away from the stirring blade 4 is attached to the inner wall of the reaction kettle 1, and an inclined arc surface 13 is arranged at the edge of the scraper 11 away from the stirring blade 4.
[0028] Based on the above, in the normal stirring reaction process of the reaction kettle 1, the scraper 11 is flipped and separated from the inner wall of the reaction kettle 1 through the hinged shaft 12, and in the cleaning process of the inner wall of the reaction kettle 1 after the reaction is completed, the scraper 11 is flipped and contacted with the inner wall of the reaction kettle 1 through the hinged shaft 12 for scraping and cleaning. The inclined arc surface 13 facilitates the contact or separation of the scraper 11 with the inner wall of the reaction kettle 1 during flipping.
[0029] The adjusting part comprises two micro push rods 14 and a sleeve box 15 located between the scraper 11 and the stirring blade 4. The two micro push rods 14 are respectively fixed at the top end and the bottom end of the stirring blade 4, and the output shaft of the micro push rod 14 faces the side of the scraper 11. The top end and the bottom end of the sleeve box 15 are flush with the top end and the bottom end of the stirring blade 4, respectively.
[0030] The sleeve box 15 is internally provided with a slot 16, and a connecting rod 17 is inserted into the slot 16. The outer wall of the connecting rod 17 is attached to the inner wall of the slot 16. The top end and the bottom end of the connecting rod 17 are respectively connected with the output shaft end of the two micro push rods 14.
[0031] Based on the above, in the normal stirring reaction process of the reaction kettle 1, the scraper 11 is separated from the inner wall of the reaction kettle 1, as shown in Figure 2 、 Figure 4 and Figure 5 , the micro push rod 14 works to drive the connecting rod 17 to move away from the stirring blade 4, so that the connecting rod 17 pushes the sleeve box 15 to move outward in the slot 16. The movement of the sleeve box 15 drives the scraper 11 to flip at the edge of the stirring blade 4 through the hinged shaft 12, so that the scraper 11 rotates and separates from the stirring blade 4. The edge of the scraper 11 is separated from the inner wall of the reaction kettle 1, and at this time the stirring blade 4 can normally perform stirring reaction;
[0032] After the reaction in the reaction kettle 1 is completed, the inner wall of the reaction kettle 1 needs to be cleaned of residual material, so the edge of the scraper 11 is brought into contact with the inner wall of the reaction kettle 1, as shown in Figure 3 The micro push rod 14 is operated to move the connecting rod 17 to one side of the stirring blade 4, pull the sleeve box 15 and the scraper 11 to flip to one side of the stirring blade 4 and close to the stirring blade 4, so that the scraper 11 and the stirring blade 4 are moved to the same plane, at this time the edge of the scraper 11 is attached to the inner wall of the stirring shaft 3, then the driving part 2 is operated to drive the stirring shaft 3 and the stirring blade 4 to rotate in the inner cavity of the reaction kettle 1, the scraper 11 is scraped along the inner wall of the reaction kettle 1, and the residual material is removed from the inner wall of the reaction kettle 1 by cooperating with the high-pressure cleaning device, then the heating rod 10 is operated to heat and dry the water stains remaining on the inner wall of the reaction kettle 1, so that the inner wall of the reaction kettle 1 is prevented from sticking and cleaned.
[0033] Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art and related fields without creative labor should belong to the scope of protection of the present application. The structures, devices and operation methods not specifically described and explained in the present application, if not specially stated and limited, are implemented according to the conventional means in the art.
Claims
1. A non-stick inner wall reactor, comprising a drive unit installed at the top of the reactor and a stirring shaft connected to the drive unit installed inside the reactor, characterized in that, Several stirring blades are installed on the outer wall of the stirring shaft. An anti-sticking component is installed at the edge of the stirring blades away from the stirring shaft. The anti-sticking component is movably hinged to the edge of the stirring blade. An adjusting component is installed between the anti-sticking component and the stirring blade to push the anti-sticking component to rotate. A protective component for heating and sound insulation of the reaction vessel is installed on the outer wall of the reaction vessel.
2. The anti-sticking inner wall reactor according to claim 1, characterized in that: A support frame is installed at the bottom of the inner cavity of the reactor, and a fixing plate is installed at the top of the support frame. A bearing is embedded in the middle of the fixing plate, and the bottom end of the stirring shaft is inserted into the bearing.
3. The anti-sticking inner wall reactor according to claim 1, characterized in that: The protective component includes a vacuum cover fitted onto the outer wall of the reactor. A vacuum chamber is formed between the inner wall of the vacuum cover and the outer wall of the reactor, and several heating rods are installed inside the vacuum chamber.
4. The anti-sticking inner wall reactor according to claim 1, characterized in that: The anti-stick component includes a long strip-shaped scraper, and several hinge shafts connect the scraper and the stirring plate. The scraper rotates and flips with the stirring plate through the hinge shafts.
5. The anti-sticking inner wall reactor according to claim 4, characterized in that: When the scraper and the stirring plate are flipped to the same plane, the edge of the scraper away from the stirring plate is attached to the inner wall of the reactor, and the edge of the scraper away from the stirring plate is provided with an inclined arc surface.
6. The anti-sticking inner wall reactor according to claim 4, characterized in that: The adjusting component includes two micro push rods, one above the other, and a sleeve located between the scraper and the stirring plate. The two micro push rods are fixed to the top and bottom of the stirring plate, respectively, with the output shafts of the micro push rods facing the scraper side. The top and bottom of the sleeve are flush with the top and bottom of the stirring plate, respectively.
7. The anti-sticking inner wall reactor according to claim 6, characterized in that: The casing has a slot inside, and a connecting rod is inserted into the slot. The outer wall of the connecting rod fits against the inner wall of the slot. The top and bottom ends of the connecting rod are respectively connected to the output shaft ends of the upper and lower micro push rods.