Waste spinning beater
By designing the first and second dispersing shafts of the waste textile dispersing machine, the blades are used to break the waste textile into small pieces or fibers, which solves the problem of incomplete combustion of waste textile and achieves more efficient combustion and heating effects, while reducing the emission of harmful gases.
Patent Information
- Application Number
- CN202422842418.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-20
AI Technical Summary
In existing technologies, when waste textiles compressed into blocks are burned directly, the oxygen supply is insufficient, resulting in incomplete combustion and low heating efficiency.
The waste textile shredder, which includes a first shredding shaft and a second shredding shaft, breaks the waste textile into small pieces or fibers by using blades, increasing the contact area between the waste textile and oxygen. The synchronous rotation is achieved by using a transmission chain and gear system, ensuring that the blades are symmetrically and staggered, thereby improving combustion efficiency.
By breaking waste textiles into small pieces or fibers, the combustion and heating efficiency of waste textiles is significantly improved, meeting environmental protection requirements and reducing harmful gas emissions.
Smart Images
Figure CN223570856U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to waste spinning scattering machine technical field especially relates to a waste spinning scattering machine. BACKGROUND
[0002] With the rapid development of textile industry, the number of waste textiles increases sharply, which brings great pressure to the environment. In order to cope with this challenge, more and more enterprises begin to explore the recycling way of waste textiles. Among them, using waste spinning as fuel for industrial boiler combustion is a potential resource utilization way, which can replace traditional fossil fuels such as coal, oil, etc., thereby reducing the dependence on natural resources, reducing environmental pollution caused by landfill, meeting the national environmental protection policy, and reducing the fuel cost of enterprises and improving economic benefits. However, the current operation mode of waste spinning (not including automobile seat cushion and similar plastic and rubber products) combustion is to directly put the compressed waste spinning into the boiler, but due to the adhesion between the waste spinning, the oxygen supply is insufficient during the combustion process, the combustion is not sufficient, and the heating efficiency is reduced.
[0003] Therefore, it is urgent to overcome the defects of the prior art in the technical field. CONTENT OF THE UTILITY MODEL
[0004] The utility model discloses to overcome the problem of insufficient combustion and low heating efficiency caused by directly burning the compressed waste spinning.
[0005] On the one hand, the utility model provides a waste spinning scattering machine, which comprises: scattering shaft 1, conveying belt 2 and installation shell 3, scattering shaft 1 is installed in the inside of installation shell 3, conveying belt 2 is fixedly arranged opposite installation shell 3, the conveying direction of conveying belt 2 is towards the position where scattering shaft 1 is located, and conveying belt 2 is located above scattering shaft 1;
[0006] The scattering shaft 1 comprises a first scattering shaft 10 and a second scattering shaft 11, and the first scattering shaft 10 and the second scattering shaft 11 rotate synchronously.
[0007] A plurality of blades 12 are arranged on the first scattering shaft 10 and the second scattering shaft 11, and the blades 12 are used for scattering the waste spinning in block form.
[0008] Preferably, one end of the first scattering shaft 10 is provided with a motor 4, a first transmission chain 40 is arranged between the first scattering shaft 10 and the motor 4, and the motor 4 drives the first scattering shaft 10 to rotate through the first transmission chain 40. A second transmission chain 13 is arranged between the first scattering shaft 10 and the second scattering shaft 11, and the first scattering shaft 10 and the second scattering shaft 11 are respectively meshed with the second transmission chain 13 through gears.
[0009] Preferably, one end of the first dispersing shaft 10 is provided with a first gear 14, the first gear 14 is fixedly connected with the first dispersing shaft 10, the motor shaft of the motor 4 is fixedly connected with a second gear 41, and the first transmission chain 40 is engaged with the first gear 14 and the second gear 41 respectively.
[0010] Preferably, the first dispersing shaft 10 is provided with a third gear 15, the third gear 15 is fixedly connected with the first dispersing shaft 10, the second dispersing shaft 11 is provided with a fourth gear 16, the fourth gear 16 is fixedly connected with the second dispersing shaft 11, and the second transmission chain 13 is engaged with the third gear 15 and the fourth gear 16 respectively.
[0011] Preferably, the inside of the mounting shell 3 is provided with a first mounting seat 30 and a second mounting seat 31, the first mounting seat 30 and the second mounting seat 31 are fixedly connected with the mounting shell 3, and the first mounting seat 30 is close to the motor 4; the bottom of the first mounting seat 30 is provided with a first support 300 and a second support 301, the bottom of the second mounting seat 31 is provided with a third support 310 and a fourth support 311, and the two ends of the first dispersing shaft 10 are rotatably connected with the first support 300 and the third support 310 respectively, and the two ends of the second dispersing shaft 11 are rotatably connected with the second support 301 and the fourth support 311 respectively.
[0012] Preferably, the lower surface of the first mounting seat 30 is processed to be provided with a containing groove 32, and the containing groove 32 is used for containing the second transmission chain 13.
[0013] Preferably, the first dispersing shaft 10 and the second dispersing shaft 11 are arranged in a staggered manner, the distance between the first dispersing shaft 10 and the second dispersing shaft 11 in the transverse direction is L1, and the distance between the first dispersing shaft 10 and the second dispersing shaft 11 in the longitudinal direction is L2.
[0014] Preferably, the blades 12 on the first dispersing shaft 10 and the blades 12 on the second dispersing shaft 11 are arranged in a staggered manner.
[0015] Preferably, the blades 12 are symmetrically arranged on the first dispersing shaft 10 and the second dispersing shaft 11.
[0016] Preferably, the first dispersing shaft 10 and the second dispersing shaft 11 rotate towards the direction of the blocking surface of the rear end of the mounting shell 3, so as to throw the broken waste towards the blocking surface of the rear end of the mounting shell 3.
[0017] Compared with the prior art, the waste spinning is scattered into small pieces or fibrous by using the first scattering shaft 10 and the second scattering shaft 11, the contact area with oxygen can be increased, the combustion efficiency is improved, the combustion of the waste spinning is more sufficient, and the heating efficiency is significantly improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed to be used in the embodiments of the present application will be briefly introduced as follows. Obviously, the drawings described below are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0019] Figure 1 is a whole structure schematic view of a waste spinning scattering machine provided by the embodiments of the present application;
[0020] Figure 2 is a schematic view of the blade and the scattering shaft in a non-perpendicular state of a waste spinning scattering machine provided by the embodiments of the present application;
[0021] Figure 3 is a schematic view of the first scattering shaft and the second scattering shaft of a waste spinning scattering machine provided by the embodiments of the present application;
[0022] Figure 4 is a schematic view of the first transmission chain and the second transmission chain of a waste spinning scattering machine provided by the embodiments of the present application;
[0023] Figure 5 is a schematic view of the first mounting seat and the second mounting seat of a waste spinning scattering machine provided by the embodiments of the present application;
[0024] Figure 6 is a schematic view of a containing groove of a waste spinning scattering machine provided by the embodiments of the present application;
[0025] Figure 7 is a schematic view of a blade of a waste spinning scattering machine provided by the embodiments of the present application. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present application, and are not used to limit the present application.
[0027] Unless the context clearly requires otherwise, throughout the description and the claims, the word "comprise", and variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated integer or group of integers but not the exclusion of any other integer or group of integers. In description of embodiments, the terms "one embodiment," "some embodiments," "an exemplary embodiment," "an example," "a specific example," or "some examples," and the like, are not necessarily referring to the same embodiment or the same example, but instead can describe different embodiments or examples, some of which can be mutually exclusive, some can be incorporated into other embodiments or examples, and some can be utilized to develop yet further embodiments or examples. Furthermore, these terms can be used throughout the present disclosure to describe various embodiments. However, you should not assume that these terms always designate the same embodiment or example. The terms "first," "second," and the like, do not denote any order, quantity, combination, or importance, but rather are used to identify one element from another. Therefore, these terms are used herein and in the description of the embodiments merely to distinguish one element from another.
[0028] In the description of the present utility model, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are merely for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present disclosure.
[0029] In the description of the present utility model, the terms "first", "second" are only for description purpose, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present disclosure, unless otherwise specified, the meaning of "multiple" is two or more. In addition, for example, in the description, the same type of nouns can also be described as two independent individuals by adding "A", "B" at the end, in which case the features limited by "A", "B" are only used for the purpose of distinguishing the description of the same type of individuals, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated.
[0030] In describing some embodiments, it will be understood that the terms "coupled" and "connected," along with their derivatives, can be used to describe some embodiments. For example, some embodiments can be described as connected or coupled to indicate that two or more elements are in direct physical or electrical contact with each other. As another example, some embodiments can be described as coupled to indicate that two or more elements are in direct physical or electrical contact with each other, but also that the two or more elements can not be in direct contact with each other, but yet cooperate or interact with each other. The disclosed embodiments are not necessarily limited to any particular type of coupling or connection.
[0031] In the description of the present application, the expression "A and / or B" (wherein A and B represent specific features) can be used. The corresponding expression includes the following three combinations: only A, only B, and a combination of A and B.
[0032] As used in the present application, the terms "about," "approximately," or "substantially" include the recited value and the average value within an acceptable range of deviation from the specified value, as determined by one of ordinary skill in the art considering the measurement in question and the error in measuring the particular quantity (i.e., the limitations of the measurement system).
[0033] In addition, the technical features involved in each embodiment of the present application described below can be combined with each other as long as there is no conflict.
[0034] Embodiment 1:
[0035] The embodiment 1 of the present application provides a waste spinning and scattering machine, which comprises a machine body, a feeding device, a waste spinning device, a scattering device and a control device. Figure 1As shown, it comprises: a scattering shaft 1, a conveying belt 2 and a mounting shell 3, the scattering shaft 1 is mounted in the inside of the mounting shell 3, the conveying belt 2 is fixedly arranged opposite to the mounting shell 3, the conveying direction of the conveying belt 2 is towards the position where the scattering shaft 1 is located, and the conveying belt 2 is located above the scattering shaft 1; the scattering shaft 1 comprises a first scattering shaft 10 and a second scattering shaft 11, the first scattering shaft 10 and the second scattering shaft 11 rotate synchronously; a plurality of blades 12 are arranged on the first scattering shaft 10 and the second scattering shaft 11, the blades 12 are used for scattering the waste spinning in blocks, and the blades 12 and the first scattering shaft 10 and the second scattering shaft 11 can be fixedly connected in a welded manner. Figure 2 As shown, the angle between the blade 12 and the first scattering shaft 10 and the second scattering shaft 11 can be in a non-perpendicular state.
[0036] Specifically, as shown in the figure, Figure 3 The first scattering shaft 10 and the second scattering shaft 11 are arranged in a staggered manner, the distance between the first scattering shaft 10 and the second scattering shaft 11 in the transverse direction is L1, the distance between the first scattering shaft 10 and the second scattering shaft 11 in the longitudinal direction is L2, and the linear distance between the first scattering shaft 10 and the second scattering shaft 11 is slightly greater than the length of the blade 12.
[0037] The embodiment of the utility model discloses by using first scattering shaft 10 and second scattering shaft 11 scatters the waste spinning into small blocks or fibrous, can increase its contact area with oxygen, improve the combustion efficiency, make the combustion of waste spinning more fully, make the heating efficiency get the remarkable promotion.
[0038] It is worth mentioning that, in the embodiment of the utility model, the waste spinning is the waste textile except the plastic, rubber products such as car seat cushion, and there is certain requirement to the content of chloride ion in the recycled waste spinning, for example, the content of chloride ion in the recycled waste spinning should not be greater than 0.5%, and after the waste spinning is burned, the tail gas is treated harmlessly, for example, the generated sulfur dioxide is treated by clinker solidification (including limestone, clay and iron raw materials etc.), and the like. When selecting the type of waste spinning to be burned, the type is limited, which can reduce the generation of harmful gas as much as possible, and the tail gas after burning is treated harmlessly, which can avoid polluting the air.
[0039] In order to completely set forth the scheme provided by the embodiment of the utility model, the structures mentioned in the above content are further described in detail.
[0040] In order to drive the first dispersing shaft 10 and the second dispersing shaft 11 to rotate, referring to Figure 1 As shown, one end of the first dispersing shaft 10 is provided with a motor 4, a first transmission chain 40 is arranged between the first dispersing shaft 10 and the motor 4, and the motor 4 drives the first dispersing shaft 10 to rotate through the first transmission chain 40; a second transmission chain 13 is arranged between the first dispersing shaft 10 and the second dispersing shaft 11, the first dispersing shaft 10 and the second dispersing shaft 11 are respectively meshed with the second transmission chain 13 through gears, and the first dispersing shaft 10 drives the second dispersing shaft 11 to rotate through the second transmission chain 13. Wherein, the motor 4 is fixed on an external support (not shown in the figure). Specifically, as shown in the figure, Figure 4 As shown, one end of the first dispersing shaft 10 is provided with a first gear 14, the first gear 14 is fixedly connected with the first dispersing shaft 10, the motor shaft of the motor 4 is fixedly connected with a second gear 41, and the first transmission chain 40 is respectively meshed with the first gear 14 and the second gear 41.
[0041] In order to make the first dispersing shaft 10 and the second dispersing shaft 11 rotate synchronously, continuing to refer to Figure 4 As shown, the first dispersing shaft 10 is provided with a third gear 15, the third gear 15 is fixedly connected with the first dispersing shaft 10, the second dispersing shaft 11 is provided with a fourth gear 16, the fourth gear 16 is fixedly connected with the second dispersing shaft 11, and the second transmission chain 13 is respectively meshed with the third gear 15 and the fourth gear 16. In actual application scenarios, the third gear 15 and the fourth gear 16 are arranged on the same side, the first gear 14 and the third gear 15 can be respectively arranged at both ends of the first dispersing shaft 10, or the first gear 14 and the third gear 15 can be arranged adjacent to each other on the same side of the first dispersing shaft 10. In this embodiment, the second arrangement form is adopted.
[0042] In order to install the first dispersing shaft 10 and the second dispersing shaft 11, as Figure 5As shown, the inside of the mounting shell 3 is provided with a first mounting seat 30 and a second mounting seat 31, the first mounting seat 30 and the second mounting seat 31 are fixedly connected with the mounting shell 3, and the first mounting seat 30 is arranged close to the motor 4; since the first dispersing shaft 10 and the second dispersing shaft 11 are arranged in a staggered manner, the lower surfaces of the first mounting seat 30 and the second mounting seat 31 are in a stepped shape, and the two steps are respectively used for mounting the first dispersing shaft 10 and the second dispersing shaft 11. The bottom of the first mounting seat 30 is provided with a first support 300 and a second support 301, the bottom of the second mounting seat 31 is provided with a third support 310 and a fourth support 311, and the two ends of the first dispersing shaft 10 are respectively rotatably connected with the first support 300 and the third support 310, and the two ends of the second dispersing shaft 11 are respectively rotatably connected with the second support 301 and the fourth support 311. Bearings (not shown in the figure) are respectively arranged on the first support 300, the second support 301, the third support 310 and the fourth support 311, and the first dispersing shaft 10 and the second dispersing shaft 11 are fixedly connected with the through holes of the bearings, so as to reduce the friction of the first dispersing shaft 10 and the second dispersing shaft 11 during rotation.
[0043] In order to prevent the second transmission chain 13 from being blocked during operation, as shown in the drawings, Figure 6 As shown, the lower surface of the first mounting seat 30 is provided with a containing groove 32, and the containing groove 32 is used for containing the second transmission chain 13.
[0044] In order to prevent the blades 12 on the first dispersing shaft 10 and the second dispersing shaft 11 from colliding with each other during rotation, as shown in the drawings, Figure 7 As shown, the blades 12 on the first dispersing shaft 10 and the blades 12 on the second dispersing shaft 11 are arranged in a staggered manner.
[0045] In order to prevent the broken waste silk from flying out of the mounting shell 3 during operation of the dispersing machine, the first dispersing shaft 10 and the second dispersing shaft 11 are rotated towards the direction of the blocking surface of the rear end of the mounting shell 3, so as to throw the broken waste silk towards the blocking surface of the rear end of the mounting shell 3.
[0046] The above only describes the preferred embodiments of the present application, and is not used to limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A waste textile disintegration machine, characterized in that, include: The assembly includes a dispersing shaft (1), a conveyor belt (2), and a mounting shell (3). The dispersing shaft (1) is installed inside the mounting shell (3). The conveyor belt (2) is fixedly arranged relative to the mounting shell (3). The conveying direction of the conveyor belt (2) is towards the location of the dispersing shaft (1). The conveyor belt (2) is located above the dispersing shaft (1). The dispersing shaft (1) includes a first dispersing shaft (10) and a second dispersing shaft (11), and the first dispersing shaft (10) and the second dispersing shaft (11) rotate synchronously; The first dispersing shaft (10) and the second dispersing shaft (11) are provided with a plurality of blades (12), which are used to disperse the blocky waste textiles.
2. The waste textile dispersing machine according to claim 1, characterized in that, A motor (4) is provided at one end of the first dispersing shaft (10), and a first transmission chain (40) is provided between the first dispersing shaft (10) and the motor (4). The motor (4) drives the first dispersing shaft (10) to rotate through the first transmission chain (40). A second transmission chain (13) is provided between the first dispersing shaft (10) and the second dispersing shaft (11). The first dispersing shaft (10) and the second dispersing shaft (11) are respectively meshed with the second transmission chain (13) through gears.
3. The waste textile dispersing machine according to claim 2, characterized in that, One end of the first dispersing shaft (10) is provided with a first gear (14), the first gear (14) is fixedly connected to the first dispersing shaft (10), the motor shaft of the motor (4) is fixedly connected to the second gear (41), and the first transmission chain (40) meshes with the first gear (14) and the second gear (41) respectively.
4. The waste textile dispersing machine according to claim 2, characterized in that, A third gear (15) is provided on the first dispersing shaft (10), and the third gear (15) is fixedly connected to the first dispersing shaft (10). A fourth gear (16) is provided on the second dispersing shaft (11), and the fourth gear (16) is fixedly connected to the second dispersing shaft (11). The second transmission chain (13) meshes with the third gear (15) and the fourth gear (16) respectively.
5. The waste textile dispersing machine according to claim 2, characterized in that, The mounting housing (3) is provided with a first mounting base (30) and a second mounting base (31) inside. The first mounting base (30) and the second mounting base (31) are fixedly connected to the mounting housing (3). The first mounting base (30) is located close to the motor (4). The bottom of the first mounting base (30) is provided with a first bracket (300) and a second bracket (301). The bottom of the second mounting base (31) is provided with a third bracket (310) and a fourth bracket (311). The two ends of the first dispersing shaft (10) are rotatably connected to the first bracket (300) and the third bracket (310) respectively. The two ends of the second dispersing shaft (11) are rotatably connected to the second bracket (301) and the fourth bracket (311) respectively.
6. The waste textile dispersing machine according to claim 5, characterized in that, The lower surface of the first mounting base (30) is provided with a receiving groove (32), which is used to receive the second transmission chain (13).
7. The waste textile dispersing machine according to any one of claims 1-6, characterized in that, The first dispersing shaft (10) and the second dispersing shaft (11) are offset, with the first dispersing shaft (10) and the second dispersing shaft (11) being L1 in the horizontal direction and L2 in the vertical direction.
8. The waste textile dispersing machine according to any one of claims 1-6, characterized in that, The blades (12) on the first dispersing shaft (10) and the blades (12) on the second dispersing shaft (11) are misaligned.
9. The waste textile dispersing machine according to any one of claims 1-6, characterized in that, The blades (12) are symmetrically arranged on the first dispersing shaft (10) and the second dispersing shaft (11).
10. The waste textile dispersing machine according to any one of claims 1-6, characterized in that, The first disintegration shaft (10) and the second disintegration shaft (11) rotate toward the blocking surface at the rear end of the mounting shell (3) to throw the broken waste textiles toward the blocking surface at the rear end of the mounting shell (3).