Automatic spraying system for wheel sets

Abstract

The utility model provides an automatic wheel set spraying system which comprises a spraying room, a spraying mechanism, a wheel set auxiliary device, a paint supply system, an air conditioner air inlet system and a waste gas treatment system. A feeding port, a discharging port and a penetrating guide rail are arranged on the two sides of the spraying room correspondingly, and the spraying head can transversely move through the spraying head transverse moving device and move in the vertical direction by means of a built-in lifting device so as to accurately spray the wheel pair. The wheel running device of the wheel set auxiliary device drives the wheel set to rotate, and the wheel blocking mechanism is responsible for wheel set positioning and station conveying. A pneumatic diaphragm pump of the paint supply system stirs paint and cleans a nozzle through a clear water cylinder. The air conditioner air inlet system builds airflow circulation for the spraying room by means of an air supply unit. And the waste gas treatment system collects gas generated by spraying in a secondary adsorption form, treats the gas through an external catalytic combustion device, and then discharges the gas after reaching the standard. According to the system, the wheel set spraying efficiency, precision and quality are effectively improved, meanwhile, the influence on the environment is remarkably reduced, and the progress and development of the railway wagon wheel set maintenance technology are powerfully promoted.

Description

TECHNICAL FIELD

[0001] The utility model relates to railway freight car wheel set maintenance technical field, in particular to a wheel set automatic spraying system. BACKGROUND

[0002] In the railway transportation industry, wheel set is one of the core components of railway freight car, and its surface coating quality is directly related to the durability, corrosion resistance and overall performance of the wheel set. With the rapid development of railway transportation and the continuous rise of safety and reliability requirements for freight cars, the traditional wheel set spraying process has been difficult to meet modern needs.

[0003] Traditional manual spraying wheel set has many drawbacks. First of all, its efficiency is extremely low, far from keeping up with the rhythm of large-scale maintenance and production of railway freight cars. The instability of manual operation makes the spraying quality uneven, and problems such as uneven coating thickness and poor surface finish frequently occur, which seriously weakens the protective ability of the wheel set in harsh railway operating environment, increases the wear and tear and maintenance frequency of the wheel set, increases the operating cost and hides safety hazards.

[0004] Furthermore, the traditional spraying equipment and site layout lack systematic planning. The airflow organization in the spraying area is chaotic, and the paint mist diffusion is difficult to control, resulting in a large amount of paint mist adhering to the equipment and workshop walls, which not only destroys the clean environment of the workshop, but also forms potential safety hazards such as fire, explosion and other accident risks. In addition, the paint supply system management is extensive, and uneven paint mixing directly affects the coating quality, while the lack of effective cleaning means for the spray head makes it prone to blockage, seriously interfering with the continuity and stability of the spraying operation and reducing production efficiency.

[0005] In summary, it is urgent to develop a wheel set automatic spraying system that can realize efficient, high-precision and high-quality spraying operation and has perfect environmental protection function, which is of great significance to promote the progress of railway freight car wheel set maintenance and production technology and improve the economic and environmental benefits of enterprises. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing a wheel set automatic spraying system that can realize efficient, high-precision and high-quality spraying operation and has perfect environmental protection function to meet the needs of modern railway freight car wheel set maintenance and production and improve the production efficiency, product quality and environmental benefits of enterprises.

[0007] In order to achieve the above-mentioned purpose, the utility model is realized by the following technical scheme: a wheel set automatic spraying system, comprising

[0008] A spraying house is provided with an inlet and an outlet on both sides; a guide rail is arranged between the inlet and the outlet and penetrates the spraying house;

[0009] a spraying mechanism, which is arranged inside the spraying house, and is used for spraying the wheel set;

[0010] a wheel set auxiliary device, which is arranged in a lower spraying area of the spraying mechanism, and is used for rotating the wheel set and conveying the wheel set out of the station after finishing the spraying work;

[0011] a paint supply system, which is arranged inside the spraying house, and is connected with the spraying mechanism through a pipeline;

[0012] an air conditioner air inlet system, which is arranged outside the spraying house, and is connected with a blower unit arranged on the top of the spraying house through a pipeline;

[0013] a waste gas treatment system, which is arranged outside the spraying house, and is used for absorbing the gas generated in the spraying process in the spraying house through a pipeline.

[0014] Further, the spraying mechanism comprises a spray head, a spraying rack and a spray head transverse moving device; the spraying rack is installed inside the spraying house; the spray head is provided with a plurality of spray heads; each spray head is installed on the spraying rack through the spray head transverse moving device and can move transversely; the spray head is provided with a lifting device; and the spray head moves up and down along the vertical direction through the lifting device.

[0015] Further, the spray head transverse moving device comprises a transverse moving installation plate, a transverse moving guide rail, a transverse moving sliding block, a transverse moving rack, a transverse moving gear and a transverse moving motor; the transverse moving guide rail is symmetrically installed in pairs on the spraying rack; the transverse moving guide rail is installed on the spraying rack and located between the transverse moving guide rails; the transverse moving installation plate is movably installed on the transverse moving guide rail through the transverse moving sliding block; the transverse moving motor and the spray head are respectively installed on the transverse moving installation plate; the transverse moving gear is installed on the main shaft of the transverse moving motor; and the transverse moving gear is engaged with the transverse moving rack.

[0016] Further, the wheel set auxiliary device comprises a wheel running device and a wheel blocking mechanism; the wheel running device is installed inside the spraying house and located below the spraying mechanism; and the wheel blocking mechanism is symmetrically arranged on the front and rear sides of the wheel running device.

[0017] Further, as the improvement of the utility model technical scheme, the running wheel device comprises a running fitting base, a V-shaped running main driving wheel, a V-shaped running driven wheel, a running driving gear, a running driven gear, a running driving motor and a running motor fitting base; the running fitting base is installed on the spraying room; the V-shaped running main driving wheel and the V-shaped running driven wheel are respectively installed on the top of the two ends of the running fitting base; the running driven gear is in transmission connection with the V-shaped running main driving wheel through a transmission shaft; the running driving motor is installed on the spraying room through the running motor fitting base; the running driving gear is installed on the main shaft of the running driving motor; the running driving gear is in transmission connection with the running driven gear through a chain.

[0018] Further, as the improvement of the utility model technical scheme, the wheel blocking mechanism comprises a wheel blocking fitting base, a wheel blocking driving cylinder, a wheel block and a rotating arm; the wheel blocking fitting base is installed on the spraying room; the bottom end of the wheel blocking driving cylinder is rotatably installed on the wheel blocking fitting base; one end of the rotating arm is rotatably installed on the wheel blocking fitting base; the other end of the rotating arm is in rotary connection with the piston rod end of the wheel blocking driving cylinder; the wheel block is coaxially installed on the side wall of the piston rod with the rotating arm.

[0019] Further, as the improvement of the utility model technical scheme, the spraying room is internally provided with a sewage grid plate.

[0020] Further, as the improvement of the utility model technical scheme, the frame of the spraying room is welded by sectional materials; the spraying room is composed of a composite insulation board and a galvanized and plastic sprayed steel plate.

[0021] Further, as the improvement of the utility model technical scheme, the paint supply system comprises a pneumatic diaphragm pump and a clean water cylinder.

[0022] Further, as the improvement of the utility model technical scheme, the waste gas treatment system collects the spraying generated gas in the spraying room in a secondary adsorption form.

[0023] Further, as the improvement of the utility model technical scheme, the spraying frame is made of steel materials.

[0024] The utility model has the following beneficial effects:

[0025] Excellent spraying quality and efficiency: Multiple spray heads can be precisely positioned in both horizontal and vertical directions through the coordinated operation of the spray head transverse movement device and the built-in lifting device, perfectly adapting to different specifications of wheel sets, achieving all-around and high-precision spraying effects, significantly improving the uniformity and integrity of the coating, and greatly improving the quality and efficiency of spraying. The spray head transverse movement device adopts a precise transmission design of motor-driven gear and rack, combined with the stable guidance of transverse guide rail slider, to ensure accurate positioning and smooth operation of the spray head during transverse movement, effectively reducing spraying deviation and providing a solid guarantee for high-quality spraying.

[0026] Reliable wheel set auxiliary functions: The unique V-shaped driving wheel and driven wheel structure of the running wheel device, combined with chain wheel transmission, can stably drive the wheel set to rotate at a uniform speed, ensuring that the paint sprayed by the spray gun uniformly covers the surface of the wheel set, eliminating the phenomenon of missed spraying or uneven spraying. The wheel blocking mechanism uses a cylinder to drive the rotating arm to operate the blocking wheel, which can accurately fix the position of the wheel set during spraying to prevent deviation, and efficiently push the wheel set out of the work station after spraying is completed. The entire process is highly automated and stable and reliable, greatly improving production efficiency and reducing the risk of manual operation.

[0027] Excellent working environment and environmental protection features: The air conditioning intake system creates stable air circulation in the spraying house through the air supply unit, which helps to maintain a suitable temperature, humidity, and air pressure environment in the house, promotes the good diffusion and settlement of paint mist, and reduces the adhesion of paint mist on the equipment surface. Not only is it beneficial to the normal operation and service life extension of the equipment, but it also provides a comfortable working environment for the operators. The exhaust gas treatment system uses a secondary adsorption process to deeply treat the spraying exhaust gas, effectively removing harmful substances such as volatile organic compounds (VOCs), making the exhaust gas emission strictly comply with standards, greatly reducing the pollution to the surrounding environment, meeting the requirements of environmental protection regulations, and helping enterprises achieve sustainable development.

[0028] Durable and easy-to-maintain spraying house structure: The spraying house frame is welded with profiles, which has high strength and stability, and can effectively withstand various stresses generated during equipment operation. The combination of composite insulation boards and galvanized and plastic-coated steel plates not only gives the spraying house excellent thermal insulation performance and reduces energy consumption, but also makes it have strong corrosion resistance and impact resistance, which can adapt to complex industrial environments, significantly extending the service life of the spraying house and reducing maintenance costs. The internally arranged sewage grating plate facilitates the collection of paint residue and waste liquid generated during spraying, making cleaning and maintenance easier, effectively maintaining the cleanliness of the spraying house interior, and reducing the adverse effects of paint residue on equipment and spraying quality.

[0029] Stable paint supply system guarantee: the pneumatic diaphragm pump in the paint supply system can uniformly stir the paint, ensure that the composition and concentration of the paint are always stable, and make the sprayed paint quality constant, which can effectively guarantee the spraying effect of the wheel set. The configuration of the water tank can automatically clean the spray head after each spraying operation, prevent the spray head from being blocked and residual paint from interfering with the next spraying operation, prolong the service life of the spray head, reduce the downtime caused by the failure of the spray head, and improve the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0030] Other features, objects and advantages of the present application will become more apparent from the following detailed description of non-limiting embodiments, made with reference to the accompanying drawings:

[0031] Figure 1 It is a whole structure schematic view of a wheel set automatic spraying system according to an embodiment of the present application;

[0032] Figure 2 It is an internal structure schematic view of a wheel set automatic spraying system according to an embodiment of the present application;

[0033] Figure 3 It is a three-dimensional structure schematic view of a spraying mechanism according to an embodiment of the present application;

[0034] Figure 4 It is an enlarged schematic view of A part of Figure 3

[0035] Figure 5 It is an assembly structure schematic view of a wheel set and a wheel set auxiliary device according to an embodiment of the present application;

[0036] Figure 6 It is a three-dimensional structure schematic view of a wheel set auxiliary device according to an embodiment of the present application.

[0037] In the figure: 1 - spraying house; 2 - spraying mechanism; 3 - wheel set auxiliary device; 4 - paint supply system; 5 - air conditioning intake system; 6 - waste gas treatment system; 7 - wheel set; 8 - sewage grid plate; 11 - guide rail; 21 - spray head; 22 - spraying rack; 23 - spray head transverse moving device; 31 - wheel running device; 32 - wheel blocking mechanism; 51 - air blower unit; 231 - transverse moving mounting plate; 232 - transverse moving guide rail; 233 - transverse moving sliding block; 234 - transverse moving rack; 235 - transverse moving gear; 236 - transverse moving motor; 311 - running installation seat; 312 - V-shaped running driving wheel; 313 - V-shaped running driven wheel; 314 - running driving gear; 315 - running driven gear; 316 - running driving motor; 317 - running motor mounting seat; 321 - wheel blocking mounting seat; 322 - wheel blocking driving cylinder; 323 - wheel blocking; 324 - rotating arm; 325 - piston rod. DETAILED DESCRIPTION

[0038] ​The utility model will be in conjunction with the specific embodiments and the drawings in detail, hereinafter with the illustrative embodiment of the utility model and the explanation is used to explain the utility model, but not as the limitation of the utility model.

[0039] It should be noted that all directional indications (such as up, down, left, right, front, back, upper end, lower end, top, bottom, etc.) in the embodiments of the utility model are only used to explain the relative positional relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications will also change accordingly.

[0040] In the utility model, unless otherwise explicitly specified and limited, the term "connection" should be understood broadly, for example, "connection" can be fixed connection, can also be detachable connection, or integral; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through intermediate medium, can be the internal communication of two elements or the interaction relationship of two elements, unless otherwise explicitly limited. For ordinary skilled in the art, the specific meaning of the above-mentioned term in the utility model can be understood according to the specific circumstances.

[0041] In addition, in the utility model, the description such as "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one feature; in addition, the technical solutions of each embodiment can be combined with each other, but it must be based on that ordinary skilled in the art can realize, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the utility model.

[0042] The utility model will be further explained in detail in conjunction with the drawings.

[0043] Please refer to Figures 1 to 6 The utility model provides a technical scheme: a wheel set automatic spraying system, comprising

[0044] Spraying house 1, the both sides of the spraying house 1 are provided with feed inlet and discharge outlet respectively;Feed inlet and discharge outlet are provided with guide rail 11 penetrating spraying house 1;

[0045] Spraying mechanism 2, the spraying mechanism 2 is arranged in the spraying house 1;The spraying mechanism 2 is used for spraying wheel set 7;

[0046] Wheel set auxiliary device 3, which is arranged below the spraying area of the spraying mechanism 2; the wheel set auxiliary device 3 is used to rotate the wheel set 7 and convey the wheel set 7 after completing the spraying operation out of the station;

[0047] Paint supply system 4, which is arranged inside the spraying house 1; the paint supply system 4 is connected with the spraying mechanism 2 through a pipeline;

[0048] Air conditioning intake system 5, which is arranged outside the spraying house 1; an air supply unit 51 is arranged on the top of the spraying house 1; the air conditioning intake system 5 is connected with the air supply unit 51 through a pipeline; it is to be noted that the air conditioning intake system 5 provides stable airflow circulation for the spraying house 1 through the air supply unit 51, which helps to maintain a suitable temperature, humidity and air pressure environment in the spraying house 1, so that the paint mist can be better diffused and settled, the adhesion of the paint mist on the surface of the equipment is reduced, the normal operation of the equipment is ensured and the service life is prolonged, and a relatively comfortable working environment is provided for the operator.

[0049] Waste gas treatment system 6, which is arranged outside the spraying house 1; the waste gas treatment system 6 absorbs the gas generated in the spraying process in the spraying house 1 through a pipeline.

[0050] Specifically, in the spraying mechanism 2 in the embodiment, the spraying mechanism 2 comprises a plurality of spray heads 21, a spraying rack 22 and a spray head transverse movement device 23; the spraying rack 22 is installed inside the spraying house 1; each of the spray heads 21 is installed on the spraying rack 22 and can move transversely through the spray head transverse movement device 23; the spray head 21 is internally provided with a lifting device; the spray head 21 moves up and down along the vertical direction through the lifting device. It is to be noted that the plurality of spray heads 21 can be flexibly adjusted in the transverse and vertical directions through the cooperation of the spray head transverse movement device 23 and the internal lifting device, so as to adapt to wheel sets 7 of different sizes and shapes, realize full-range and accurate spraying on the surface of the wheel set, greatly improve the uniformity and integrity of the spraying, and effectively improve the spraying quality and efficiency.

[0051] Specifically, in this embodiment, the nozzle lateral movement device 23 includes a lateral movement mounting plate 231, a lateral movement guide rail 232, a lateral movement slider 233, a lateral movement rack 234, a lateral movement gear 235, and a lateral movement motor 236. The lateral movement guide rails 232 are symmetrically mounted on the spraying frame 22. The lateral movement guide rails 232 are mounted on the spraying frame 22 and located between the lateral movement guide rails 232. The lateral movement mounting plate 231 is movably mounted on the lateral movement guide rails 232 via the lateral movement slider 233. The lateral movement motor 236 and the nozzle 21 are respectively mounted on the lateral movement mounting plate 231. The lateral movement gear 235 is mounted on the main shaft of the lateral movement motor 236. The lateral movement gear 235 meshes with the lateral movement rack 234. It should be noted that the nozzle lateral movement device 23 adopts a precise transmission method of motor-driven gear rack, combined with the stable guidance of the slider of the lateral movement guide rail 232, to ensure that the nozzle 21 is accurately positioned and runs smoothly during lateral movement, reducing spraying deviation and ensuring high-quality spraying effect.

[0052] Specifically, in this embodiment, the wheelset auxiliary device 3 includes a wheel runner 31 and a wheel stop mechanism 32; the wheel runner 31 is installed inside the spray booth 1 and located below the spraying mechanism 2; the wheel stop mechanism 32 is symmetrically arranged on the front and rear sides of the wheel runner 31.

[0053] Specifically, in this embodiment, the running wheel unit 31 includes a running-in mounting base 311, a V-shaped running-in drive wheel 312, a V-shaped running-in driven wheel 313, a running-in drive gear 314, a running-in driven gear 315, a running-in drive motor 316, and a running-in motor mounting base 317. The running-in mounting base 311 is mounted on the spray booth 1. The V-shaped running-in drive wheel 312 and the V-shaped running-in driven wheel 313 are respectively mounted on the top ends of the running-in mounting base 311. The running-in driven gear 315 is connected to the V-shaped running-in drive wheel 312 via a drive shaft. The running-in drive motor 316 is mounted on the spray booth 1 via the running-in motor mounting base 317. The running-in drive gear 314 is mounted on the main shaft of the running-in drive motor 316. The running-in drive gear 314 is connected to the running-in driven gear 315 via a chain (not shown). It should be noted that the running wheel 31 adopts a unique V-shaped drive wheel and driven wheel structure, which, together with the sprocket drive, can stably drive the wheelset 7 to rotate, so that the wheelset 7 rotates at a uniform speed during the spraying process, ensuring that the paint sprayed by the spray gun evenly covers the surface of the wheelset 7, and avoiding missed spraying or uneven spraying.

[0054] Specifically, in the embodiment, the wheel blocking mechanism 32 comprises a wheel blocking mounting base 321, a wheel blocking driving cylinder 322, a wheel block 323 and a rotating arm 324. The wheel blocking mounting base 321 is mounted on the spraying house 1. The bottom end of the wheel blocking driving cylinder 322 is rotatably mounted on the wheel blocking mounting base 321. One end of the rotating arm 324 is rotatably mounted on the wheel blocking mounting base 321. The other end of the rotating arm 324 is rotatably connected with the end of the piston rod 325 of the wheel blocking driving cylinder 322. The wheel block 323 is coaxially mounted on the side wall of the piston rod 325. It should be noted that the wheel blocking mechanism 32 drives the rotating arm 324 to drive the wheel block 323 to work through the cylinder. The wheel block 323 can effectively fix the position of the wheel set 7 during the spraying operation to prevent the wheel set 7 from deviating. After the spraying is completed, the wheel block 323 can accurately push the wheel set 7 out of the work station. The whole process has high automation degree, stable and reliable operation, improves the production efficiency and reduces the risk of manual operation.

[0055] Specifically, in the embodiment, the spraying house 1 is internally provided with a sewage grid plate 8. It should be noted that the sewage grid plate 8 arranged in the spraying house 1 can collect the paint residue and waste liquid generated during the spraying process, facilitate cleaning and maintenance, keep the inside of the spraying house 1 clean and sanitary, and reduce the influence of the paint residue on the equipment and the spraying quality.

[0056] Specifically, in the embodiment, the frame of the spraying house 1 is welded by section bars. The spraying house 1 is composed of a composite insulation board and a galvanized and plastic-coated steel plate. It should be noted that the frame of the spraying house 1 is welded by section bars, which has high strength and stability and can withstand various stresses generated during the operation of the equipment. The combination of the composite insulation board and the galvanized and plastic-coated steel plate not only ensures the good thermal insulation performance of the spraying house 1, reduces energy consumption, but also has strong corrosion resistance and impact resistance, can adapt to complex industrial environments, prolongs the service life of the spraying house 1 and reduces the maintenance cost.

[0057] Specifically, in the embodiment, the paint supply system 4 comprises a pneumatic diaphragm pump and a water tank. It should be noted that the pneumatic diaphragm pump in the paint supply system 4 can uniformly stir the paint to ensure that the composition and concentration of the paint are always consistent, so that the quality of the sprayed paint is stable, thereby ensuring the spraying effect of the wheel set 7. The water tank can automatically clean the spray head 21 after each spraying operation is completed, prevent the spray head 21 from being blocked and residual paint from affecting the next spraying operation, prolong the service life of the spray head 21, reduce the downtime caused by the failure of the spray head 21, and improve the production efficiency.

[0058] Specifically, in the embodiment, the waste gas treatment system 6 collects the spraying gas generated in the spraying room 1 in a secondary adsorption mode. It should be noted that the waste gas treatment system 6 collects and processes the spraying waste gas in a secondary adsorption mode, which can effectively remove harmful substances such as volatile organic compounds (VOCs) in the waste gas, so that the waste gas emission meets the environmental protection standard, reduces the pollution to the surrounding environment, meets the environmental protection regulation requirement, and is beneficial to the sustainable development of the enterprise.

[0059] Specifically, in the embodiment, the spraying rack 22 is made of steel. It should be noted that the spraying rack 22 made of steel has important significance and unique advantages in many aspects. Steel has excellent strength and rigidity, and can stably bear a plurality of nozzles, nozzle transverse moving devices 23 and other related components. During the spraying operation, the nozzles need to be frequently moved horizontally and lifted vertically, which will generate various dynamic loads and vibrations. The spraying rack 22 made of steel can effectively resist these loads and vibrations, ensure the position accuracy and stability of the nozzles during movement, and thus ensure the uniformity and accuracy of spraying.

[0060] Working principle of the utility model:

[0061] In actual application, the wheel set 7 enters the spraying room 1 along the guide rail 11 through the feeding port. First, the blocking wheel driving cylinder 322 of the blocking wheel mechanism 32 is actuated, the blocking wheel 323 is driven to rotate through the rotating arm 324, and the wheel set 7 is fixed at a specified position below the spraying mechanism 2.

[0062] Subsequently, the spraying mechanism 2 is started. A plurality of nozzles are moved horizontally under the action of the nozzle transverse moving device 23 according to a preset spraying program, the transverse moving motor 236 drives the transverse moving gear 235 to rotate on the transverse moving rack 234, drives the transverse moving mounting plate 231 and the nozzles to move horizontally along the transverse moving guide rail 232, and the built-in lifting device of the nozzles is lifted in the vertical direction according to the shape and size of the wheel set 7, so that the wheel set 7 is sprayed accurately in all directions.

[0063] During the spraying process, the pneumatic diaphragm pump of the paint supply system 4 continuously stirs the paint, and the paint is delivered to the nozzles through the pipeline. The air conditioning air inlet system 5 sends air to the spraying room 1 through the air blower set 51, maintains a good airflow environment in the room, and makes the paint mist uniformly diffuse. The running driving motor 316 of the running device 31 works, drives the running driving gear 314 to rotate, drives the running driven gear 315 and the V-shaped running main gear and the V-shaped running driven gear to rotate through the chain, and thus drives the wheel set 7 to stably rotate, so as to ensure that the paint uniformly covers the surface of the wheel set 7.

[0064] The exhaust gas generated by spraying is collected by the exhaust gas treatment system 6 through a pipeline, and after preliminary collection in the form of secondary adsorption, is transported to an external catalytic combustion device for treatment, and the treated exhaust gas is discharged through an external chimney, and the discharge reaches the environmental protection standard.

[0065] When the spraying operation is completed, the water tank of the paint supply system 4 automatically cleans the spray head, ready for the next spraying. At the same time, the blocking wheel driving cylinder 322 of the blocking wheel mechanism 32 is actuated again to push the wheel set 7 to the discharge port, completing the automatic spraying process of the entire wheel set 7, and then the spraying operation of the next wheel set 7 can be performed.

[0066] The wheel set automatic spraying system effectively solves the problems of low efficiency, unstable quality, poor environmental protection and the like existing in the traditional wheel set spraying mode, has a wide application prospect and remarkable economic and social benefits.

[0067] The above describes the technical solutions provided by the embodiments of the present application in detail, and the principles and implementation modes of the embodiments of the present application are described by applying specific examples; the above description of the embodiments is only applicable to helping understand the principles of the embodiments of the present application; meanwhile, for the general technical personnel in the field, the embodiments of the present application will have changes in the specific implementation modes and application ranges, and the above description of the present application should not be understood as a limitation of the present application.

Claims

1. An automatic wheelset painting system, characterized in that: include A spray booth, wherein a material inlet and a material outlet are respectively provided on both sides of the spray booth; a guide rail is provided between the material inlet and the material outlet, passing through the spray booth; A spraying mechanism is installed inside the spraying booth; the spraying mechanism is used to spray the wheelset. A wheelset auxiliary device is disposed in the spraying area below the spraying mechanism; the wheelset auxiliary device is used to rotate the wheelset and to transport the wheelset after the spraying operation is completed out of the work station; Paint supply system; the paint supply system is installed inside the spray booth; the paint supply system is connected to the spraying mechanism via pipes; An air conditioning intake system is provided, located outside the spray booth; a blower unit is installed on the top of the spray booth; the air conditioning intake system is connected to the blower unit via a pipe. An exhaust gas treatment system is provided outside the spray booth; the exhaust gas treatment system absorbs the gases generated during the spraying process inside the spray booth through pipelines.

2. The automatic wheelset painting system according to claim 1, characterized in that: The spraying mechanism includes a spray head, a spraying frame, and a spray head lateral movement device; the spraying frame is installed inside the spraying booth; multiple spray heads are provided; each spray head can be laterally moved and installed on the spraying frame via the spray head lateral movement device; each spray head has a built-in lifting device; the spray head moves up and down in the vertical direction via the lifting device.

3. The automatic wheelset painting system according to claim 2, characterized in that: The nozzle lateral movement device includes a lateral movement mounting plate, lateral movement guide rails, lateral movement sliders, lateral movement racks, lateral movement gears, and a lateral movement motor; the lateral movement guide rails are symmetrically mounted on the spraying machine frame; the lateral movement guide rails are mounted on the spraying machine frame and located between the lateral movement guide rails; the lateral movement mounting plate is movably mounted on the lateral movement guide rails via the lateral movement sliders; the lateral movement motor and the nozzle are respectively mounted on the lateral movement mounting plate; the lateral movement gear is mounted on the main shaft of the lateral movement motor; the lateral movement gear meshes with the lateral movement rack.

4. The automatic wheelset painting system according to claim 1, characterized in that: The wheelset auxiliary device includes a wheel runner and a wheel stop mechanism; the wheel runner is installed inside the spray booth and located below the spraying mechanism; the wheel stop mechanism is symmetrically arranged on the front and rear sides of the wheel runner.

5. The automatic wheelset painting system according to claim 4, characterized in that: The running wheel assembly includes a running-in mounting base, a V-shaped running-in drive wheel, a V-shaped running-in driven wheel, a running-in drive gear, a running-in driven gear, a running-in drive motor, and a running-in motor mounting base. The running-in mounting base is mounted on the spray booth. The V-shaped running-in drive wheel and the V-shaped running-in driven wheel are respectively mounted at the top ends of the running-in mounting base. The running-in driven gear is connected to the V-shaped running-in drive wheel via a drive shaft. The running-in drive motor is mounted on the spray booth via the running-in motor mounting base. The running-in drive gear is mounted on the main shaft of the running-in drive motor. The running-in drive gear is connected to the running-in driven gear via a chain.

6. The automatic wheelset painting system according to claim 4, characterized in that: The wheel-stopping mechanism includes a wheel-stopping mounting base, a wheel-stopping drive cylinder, a wheel-stopping wheel, and a rotating arm. The wheel-stopping mounting base is mounted on the spray booth. The bottom end of the wheel-stopping drive cylinder is rotatably mounted on the wheel-stopping mounting base. One end of the rotating arm is rotatably mounted on the wheel-stopping mounting base. The other end of the rotating arm is rotatably connected to the piston rod end of the wheel-stopping drive cylinder. The wheel-stopping wheel and the rotating arm are coaxially mounted on the side wall of the piston rod.

7. The automatic wheelset painting system according to claim 1, characterized in that: The spray booth is equipped with a sewage grating.

8. The automatic wheelset painting system according to claim 1, characterized in that: The frame of the spray booth is welded from profiles; the spray booth is composed of composite insulation board and galvanized powder-coated steel plate.

9. The automatic wheelset painting system according to claim 1, characterized in that: The paint supply system includes a pneumatic diaphragm pump and a water tank.

10. The automatic wheelset painting system according to claim 1, characterized in that: The waste gas treatment system collects the gases generated during spraying inside the spray booth through secondary adsorption.

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