Coating machine die head and coating machine
By setting anti-collision strips and foreign object feedback mechanisms on the coating machine die head, and using induction grating rulers and linear motors to detect foreign objects, the problem of coating machine die head wear was solved, and the damage rate was reduced.
Patent Information
- Application Number
- CN202423321042.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The coating machine die head has a high failure rate, mainly due to wear and damage caused by the collision between foreign objects and the high spraying height of the die head.
The coating machine die head is equipped with anti-collision strips, sliding parts, adjusting parts, fixing parts, and foreign object feedback mechanism. The height of foreign objects is detected by a sensor grating ruler and a linear motor, triggering an alarm and controlling the die head to stop moving to prevent foreign objects from colliding.
It effectively reduces the damage rate of the coating machine's die head and die lip, protecting the normal operation of the coating machine.
Smart Images

Figure CN223571161U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of coating machine, especially relate to a coating machine die head and coating machine. BACKGROUND
[0002] Coating machine has become a very important tool in each field, at present coating machine has got the extensive application in the field such as packaging, printing, electronic industry, medical material, industrial production etc. Coating machine can be divided into brush type, air knife type, doctor blade type, roller type, spray type, curtain type spin coating type and slit type coating machine etc.
[0003] Among them, coating machine die head plays a vital role in coating process. Its main functions include controlling the distribution of coating agent, ensuring uniform coating and improving production efficiency. However, if the size of the foreign matter exceeds the spraying height of the coating machine die head, the foreign matter will collide with the coating machine die head, causing wear and even damage to the coating machine die head, resulting in high damage rate of the coating machine die head or the coating machine. UTILITY MODEL CONTENTS
[0004] The utility model provides a coating machine die head and coating machine to solve the technical problems of high damage rate of coating machine die head.
[0005] The utility model is realized in this way, provide a kind of coating machine die head, the die lip is provided on the die head, the die head is located above coating platform, and drive die lip is sprayed to the coated sheet on the coating platform, the die lip is provided with the anti-collision strip for preventing the die lip from being impacted by foreign matter in front of die lip on the die head, the sliding component connected with the anti-collision strip, the adjusting component for adjusting the height of anti-collision strip is arranged on the anti-collision strip, the fixing component for supporting adjusting component is arranged on the die head, and foreign matter feedback mechanism, the foreign matter feedback mechanism is used to detect the foreign matter between anti-collision strip and coated sheet, according to the height of foreign matter triggers alarm information, and controls die head to stop moving.
[0006] Further, the fixing component includes: a baffle provided on the die head, a fixed seat connected with the baffle by a spring bearing a preset tension, the fixed seat is fixedly installed on the anti-collision strip by a bolt, and the adjusting component is arranged on the fixed seat.
[0007] Further, the baffle is fixed on the die head by a screw, the adjusting component is a micrometer, and the micrometer is fixed on the fixed seat by a screw.
[0008] Further, the sliding component includes: a sliding block and a sliding rail, the sliding block is used to drive the anti-collision strip to move on the sliding rail when the anti-collision strip is impacted by foreign matter.
[0009] Further, the foreign matter feedback component comprises: an inductive grating ruler arranged on the die head to monitor the position of the anti-collision strip, and an inductive grating ruler reader arranged on the anti-collision strip, the inductive grating ruler reader being used to record the position of the anti-collision strip adjusted by the adjusting component, and when the position of the anti-collision strip changes, an alarm information is triggered, and the movement of the die head is controlled to stop.
[0010] Further, the distance between the anti-collision strip and the coated sheet is not higher than the distance between the die lip and the coated sheet.
[0011] The utility model discloses a coating machine, including coating machine body, be provided with driving device on the coating machine body, and be provided with gantry on driving device, be installed with coating machine die head as above request on the gantry, the driving device is used to drive gantry to move to make the die head to the coated sheet and sprays.
[0012] Further, the foreign matter feedback mechanism further comprises: a detection device arranged on the driving device, the detection device being used to detect the driving thrust change of the driving device caused by the anti-collision strip being hit by foreign matter, and according to the driving thrust change, an alarm information is triggered, and the movement of the driving device is controlled to stop, so that the movement of the die head is stopped.
[0013] Further, the driving device is a linear motor.
[0014] Compared with the prior art, the utility model discloses a coating machine die head and coating machine, through the arrangement of the anti-collision strip, the sliding component, the adjusting component, the fixing component and the foreign matter feedback component, the foreign matter between the anti-collision strip and the coated sheet can be quickly detected during the coating process of the coating machine, when the height of the foreign matter is higher than the height of the anti-collision strip from the coated sheet, an alarm information is triggered, and the movement of the die head is controlled to stop, which can prevent the coating machine die head and the die lip from being damaged by the foreign matter, and can protect the die head and the die lip, thereby reducing the damage rate of the coating machine die head or the die lip. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a three-dimensional schematic view of the coating machine die head of the utility model;
[0016] Figure 2 It is a front view of the combination state of the coating machine and the coating machine die head of the utility model;
[0017] Figure 3 It is Figure 1 a top view;
[0018] Figure 4 It is Figure 1 a side view when the anti-collision strip in the coating machine die head passes through a small foreign matter;
[0019] Figure 5 As Figure 1 Side view of the anti-collision strip in the collision with a large foreign object;
[0020] Figure 6 As Figure 1 Side view of the anti-collision strip in the collision with a large foreign object;
[0021] Figure 7 A three-dimensional schematic view of the coating machine. DETAILED DESCRIPTION
[0022] In order to make the technical problems, technical solutions and beneficial effects of the present application more clear, the following will be further described in detail with reference to the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application, and are not used to limit the present application.
[0023] Please refer to Figures 1-3 The present application provides a preferable embodiment of a coating machine die, which comprises a die head 1, the die head 1 is located above a coating platform 3, and a die lip 2 drives the die head 1 to spray a coated sheet 4 on the coating platform 3, an anti-collision strip 5 is arranged in front of the die lip 2 on the die head 1 to prevent the die lip 2 from being impacted by foreign objects, a sliding component connected with the anti-collision strip 5, an adjusting component 7 arranged on the anti-collision strip 5 to adjust the height of the anti-collision strip 5, a fixing component arranged on the die head 1 to support the adjusting component, and a foreign object feedback mechanism. The foreign object feedback mechanism is used to detect foreign objects between the anti-collision strip 5 and the coated sheet 4, trigger an alarm information according to the height of the foreign objects, and control the die head 1 to stop moving.
[0024] The height of the anti-collision strip 5 from the coated sheet 4 is determined according to the height between the die lip 2 and the coated sheet 4. When the height of the foreign object is higher than the height of the anti-collision strip 5 from the coated sheet 4, if the coating machine continues to operate, the foreign object on the coated sheet 4 will impact the die lip 2, and the die lip 2 will be damaged. The foreign object feedback mechanism triggers an alarm information, so that the operator of the coating machine can close the coating machine according to the alarm information to stop moving, or trigger a signal to control the coating machine to stop operating, so that the coating machine can stop moving according to the signal, thereby protecting the die lip 2, avoiding the die lip 2 from being damaged by the impact of foreign objects or the impact of the machine always working, and reducing the damage rate of the die lip 2 or the coating machine.
[0025] In the embodiment of the present application, the fixing component comprises a baffle 8 arranged on the die head 1, a fixing seat 9 connected with the baffle 8, and the adjusting component 7 arranged on the fixing seat 9. Preferably, the baffle 8 and the fixing seat 9 are respectively provided with a pair of baffle 8 and fixing seat 9, and correspond to each other one by one. The baffle 8 is fixedly installed on the die head 1 by bolts, the fixing seat 9 is fixedly installed on the anti-collision strip 5 by bolts, and the adjusting component 7 is fixedly installed on the fixing seat 9 by bolts.
[0026] The adjusting component 7 can adjust the anti-collision strip 5 to move up and down, ensure the height of the anti-collision strip 5, adjust the anti-collision strip 5 so that the anti-collision strip 5 and the die lip 2 are at the same height, and adjust the height of the anti-collision strip 5 according to the coating gap.
[0027] In the embodiment of the present disclosure, in order to further improve the effect of the adjusting component 7 adjusting the anti-collision strip 5 to move up and down, the fixing component further comprises a spring 6 bearing a preset tension, and the baffle 8 is connected with the fixing seat 9 through the spring 6. The spring 6 can be fixed between the baffle 8 and the fixing seat 9 respectively, and the preset tension can be determined according to the weight of the anti-collision strip 5 or the fixing seat 9, which is not limited in the embodiment of the present disclosure. The spring 6 can always be in a state of bearing the preset tension, so that the fixing seat 9 always bears the tension of the spring 6 and moves downward. By arranging the spring 6, the fixing seat 9 is connected with the baffle 8 in a floating manner, which is equivalent to that the anti-collision strip 5 is connected with the baffle 8 in a floating manner. The anti-collision strip 5 is arranged on the die head 1 in a floating manner, and the anti-collision strip 5 can quickly respond after being hit by foreign matter.
[0028] In the embodiment of the present disclosure, the adjusting component 7 is a micrometer, and the micrometer is fixed to the fixing seat 9 through a screw. Specifically, the anti-collision strip 5 can be adjusted by the micrometer to move up and down, to adjust the relative height between the anti-collision strip 5 and the die lip 2, and to adjust the anti-collision strip 5 by the micrometer so that the anti-collision strip 5 and the die lip 2 are at the same height. The preset tension can be determined according to the weight of the anti-collision strip 5 or the fixing seat 9, which is not limited in the embodiment of the present disclosure.
[0029] In the embodiment of the present disclosure, the sliding component comprises a sliding block 10 and a sliding rail 11. The sliding block 10 is used to drive the anti-collision strip 5 to move on the sliding rail 11 when the anti-collision strip 5 is hit by foreign matter. The sliding block 10 can be fixedly connected with the anti-collision strip 5 through a screw, and the sliding rail 11 is fixed to the die head 1 through a bolt. The sliding block 10 and the sliding rail 11 can belong to the same component.
[0030] In the embodiment of the present disclosure, the foreign matter feedback component comprises an inductive grating ruler 12 arranged on the die head 1 to monitor the position of the anti-collision strip 5 and an inductive grating ruler reader 13 arranged on the anti-collision strip 5. Specifically, the inductive grating ruler 12 can be fixedly arranged on the back of the coating machine die head 1 through a bolt, and the inductive grating ruler reader 13 can be fixedly arranged on the anti-collision strip 5. The inductive grating ruler reader 13 is used to record the position of the anti-collision strip 5 adjusted by the adjusting component 7. When the position of the anti-collision strip 5 changes, an alarm information is triggered, and a signal for controlling the die head 1 to stop running is triggered.
[0031] In the embodiment of the present disclosure, in order to avoid that the die lip 2 is hit by foreign matter on the coated sheet 4 and damaged, the height of the anti-collision strip 5 from the coated sheet 4 can be not higher than the height of the die lip 2 from the coated sheet 4.
[0032] Referring to Figure 7 The utility model provides a preferable embodiment of coating machine, including coating machine body 15, be provided with drive arrangement 14 on coating machine body 15, and gantry 16 is set on drive arrangement 14, the coating machine die head of above-mentioned is installed on gantry 16, drive arrangement 14 is used to drive gantry 16 to move, to make die head 1 to the sheet 4 that is coated to carry out spraying.
[0033] In the embodiment of the present disclosure, in order to reduce the damage of large foreign matter to the coating machine die head 1, a protection mechanism for large foreign matter is provided, and the foreign matter feedback mechanism further comprises: a detection device arranged on the drive device 14, the detection device is used to detect the driving thrust change of the drive device 14 due to the impact of the anti-collision strip 5 by the foreign matter, and according to the driving thrust change, trigger an alarm information, control the drive device 14 to stop moving, so that the die head 1 stops moving.
[0034] Preferably, the drive device 14 can be configured as a linear motor. The detection device can be configured as a driver of linear motor thrust monitoring software connected with the linear motor 14. When the anti-collision strip 5 does not touch the foreign matter, the thrust curve of the linear motor is normal. When the anti-collision strip 5 touches the large foreign matter, the load of the linear motor increases sharply, so that the thrust curve changes abnormally. By monitoring and reading the load curve of the linear motor through the linear motor driver, the load change of the linear motor can be detected. When the load of the linear motor is abnormal, an alarm information is triggered, and a signal for controlling the coating machine to stop running is triggered, so as to prevent the die head 1 from being damaged by the impact of the foreign matter.
[0035] Referring to Figures 4-6 It needs to be specifically explained that according to the height of the anti-collision strip 5 from the coated sheet 4, the foreign matter can be divided into three types of foreign matter, which can be called large foreign matter 19, medium foreign matter 18 and small foreign matter 17. In the embodiment of the present disclosure, different height of foreign matter can provide specific scenarios of protection mechanism for coating machine die head 1 when the coating machine die lip 2 is impacted: when the coating machine starts to coat, the linear motor drives the gantry 16 to start moving. When the anti-collision strip 5 passes through the small foreign matter 17, the small foreign matter 17 is not high enough to touch the anti-collision strip 5, so it will not hit the die lip 2. At this time, no alarm will be sent. When the anti-collision strip 5 passes through the medium foreign matter 18, because the height of the medium foreign matter 18 is higher than the height of the anti-collision strip 5, the anti-collision strip 5 hits the medium foreign matter 18, and the anti-collision strip 5 will have an upward force, which makes the anti-collision strip 5 move upward. At this time, the inductive grating ruler 12 detects the change of the absolute position of the anti-collision strip 5 in the height direction, and immediately alarms, and the coating machine device stops moving. When the anti-collision strip 5 passes through the large foreign matter 19, the anti-collision strip 5 hits the large foreign matter 19, and when the load of the linear motor is abnormal, an alarm information is triggered, and the coating machine device stops moving, thereby protecting the die head 1 and the die lip 2.
[0036] The above merely describes the preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A coater die, said die (1) being provided with a die lip (2), said die (1) being located above a coating table (3) and the die lip (2) being caused to spray a coated sheet (4) on said coating table (3), characterized in that, The die head (1) is provided with an anti-collision strip (5) in front of the die lip (2) to prevent the die lip (2) from being hit by foreign matter, a sliding component connected with the anti-collision strip (5), an adjusting component (7) provided on the anti-collision strip (5) to adjust the height of the anti-collision strip (5), a fixing component provided on the die head (1) to support the adjusting component, and a foreign matter feedback mechanism for detecting foreign matter between the anti-collision strip (5) and the coated sheet (4), triggering an alarm according to the height of the foreign matter, and controlling the die head (1) to stop moving.
2. The coater die of claim 1, wherein The fixing component comprises a baffle (8) provided on the die head (1), a fixing seat (9) connected with the baffle (8) through a spring (6) bearing a preset tension, and the fixing seat (9) is fixedly installed on the anti-collision strip (5) through a bolt, and the adjusting component (7) is provided on the fixing seat (9).
3. The coater die of claim 2, wherein The baffle (8) is fixed on the die head (1) through a screw, and the adjusting component (7) is a micrometer fixed on the fixing seat (9) through a screw.
4. The coater die of claim 1, wherein The sliding component comprises a sliding block (10) and a sliding rail (11), and the sliding block (10) is used to drive the anti-collision strip (5) to move on the sliding rail (11) when the anti-collision strip (5) is hit by foreign matter.
5. The coater die of any one of claims 1-4, wherein, The foreign matter feedback mechanism comprises an inductive grating ruler (12) provided on the die head (1) to monitor the position of the anti-collision strip (5) and an inductive grating ruler reader (13) provided on the anti-collision strip (5), and the inductive grating ruler reader (13) is used to record the position of the anti-collision strip (5) adjusted by the adjusting component (7), trigger an alarm, and control the die head (1) to stop moving when the position of the anti-collision strip (5) changes.
6. The coater die of any one of claims 1-4, wherein, The height of the anti-collision strip (5) from the coated sheet (4) is not higher than the height of the die lip (2) from the coated sheet (4).
7. A coater characterized by comprising: The coating machine body (15) is provided with a driving device (14) and a gantry (16) provided on the driving device (14), and the gantry (16) is installed with the coating machine die head according to any one of claims 1-6, and the driving device (14) is used to drive the gantry (16) to move, so that the die head (1) sprays the coated sheet (4).
8. The coater of claim 7, wherein The foreign matter feedback mechanism further comprises a detection device provided on the driving device (14), which is used to detect the change of the driving thrust of the driving device (14) caused by the anti-collision strip (5) being hit by foreign matter, trigger an alarm according to the change of the driving thrust, control the driving device (14) to stop moving, and thus the die head (1) stops moving.
9. The coater of claim 8, wherein The driving device (14) is a linear motor.