Tobacco shred winnowing system

Abstract

The utility model discloses a tobacco shred winnowing system which comprises a stem collecting box, a main controller, a power supply loop, a locking mechanism, a primary winnowing machine, a secondary winnowing machine and a tobacco shred discharging mechanism, and the primary winnowing machine, the secondary winnowing machine and the tobacco shred discharging mechanism are electrically connected with the main controller. A bottom end stem discharging opening of the primary winnowing machine is connected to a feeding opening of the secondary winnowing machine through the secondary feeding machine; the locking mechanism is a relay J1, and the relay J1 comprises a coil and a normally open contact; the power supply loop comprises a secondary winnowing machine power supply loop and a secondary feeding machine power supply loop; a coil of the relay J1 is electrically connected to a power supply loop of the secondary winnowing machine, and a normally open contact of the relay J1 is electrically connected to a power supply loop of the secondary feeding machine. According to the utility model, the situation that part of cut tobacco-containing materials are mistakenly thrown to a sliver discharging concentration position due to continuous operation of the secondary feeding conveyor is prevented.

Description

TECHNICAL FIELD

[0001] The utility model relates to a tobacco shred air separation technical field, especially a tobacco shred air separation system. BACKGROUND

[0002] Tobacco shred is a product cut from tobacco leaves, and the tobacco shred process generally adopts air separation, and the air separation process has developed from the original one-time air separation to the current two-time air separation, that is, the tobacco shred and the stem and the heavy impurities are more thoroughly separated after the first-time and second-time air separation.

[0003] For example, the Chinese utility model patent document "second air separation system, publication number CN219540974U", which is improved on the basis of the original equipment, can effectively improve the effect of tobacco shred air separation, reduce the waste problem of qualified tobacco shred, and form multi-stage and multi-time fine tobacco shred air separation.

[0004] For another example, the Chinese utility model patent document "tobacco shred air separation device, publication number CN220712876U", which is improved on the basis of the original equipment, can effectively improve the effect of tobacco shred air separation, reduce the waste problem of qualified tobacco shred, and form multi-stage and multi-time fine tobacco shred air separation.

[0005] For the above two patent documents and prior art, the following problems still exist: generally, the secondary air separation machine and the secondary feeding conveyor are used in pairs, the stem and the like are concentrated, and the secondary air separation machine and the secondary feeding conveyor are controlled separately, which may have the misoperation condition that the secondary air separation machine is stopped first and then the secondary feeding conveyor is stopped, and the continuous operation of the secondary feeding conveyor will cause part of the tobacco shred-containing material to be mistakenly fed to the stem and the like concentration place. UTILITY MODEL CONTENT

[0006] In view of the above problems, the utility model provides a tobacco shred air separation system, the power supply circuit of the secondary air separation machine is disconnected at the same time as the power supply circuit of the secondary feeding machine is disconnected, the secondary feeding machine is stopped immediately, and the condition that part of the tobacco shred-containing material is mistakenly fed to the stem and the like concentration place due to the continuous operation of the secondary feeding conveyor is prevented.

[0007] In order to achieve the above object, the utility model discloses the following technical scheme: a tobacco shred air separation system, including stem collection box, main control unit, power supply circuit, locking mechanism and with the primary air separation machine, the secondary air separation machine, tobacco shred discharge mechanism of main control unit electricity, the top of primary air separation machine and secondary air separation machine is connected to tobacco shred discharge mechanism through tobacco shred passageway respectively, and the bottom of primary air separation machine is equipped with stem discharge port, the secondary air separation machine is equipped with the feeding port, and the bottom of secondary air separation machine is equipped with stem discharge port, and the stem discharge port is provided with stem collection box, and the secondary air separation machine is configured with secondary feeder, and the bottom stem discharge port of primary air separation machine is connected to the feeding port of secondary air separation machine through secondary feeder, and the locking mechanism is relay J1, and relay J1 includes coil and normally open contact, and the power supply circuit includes secondary air separation machine power supply circuit, secondary feeder power supply circuit, and the coil of relay J1 is electrically connected on secondary air separation machine power supply circuit, and the normally open contact of relay J1 is electrically connected on secondary feeder power supply circuit.

[0008] Based on the foregoing scheme, in a preferred scheme, the secondary air separation machine is configured with a fan for air extraction, and the live wire terminal and the zero line terminal of the fan are connected to corresponding phase electricity to form a secondary air separation machine power supply circuit.

[0009] Based on the foregoing scheme, in a preferred scheme, the secondary feeder is a conveyor, and the live wire terminal and the zero line terminal of the motor of the conveyor are connected to corresponding phase electricity to form a secondary feeder power supply circuit.

[0010] Based on the foregoing scheme, in a preferred scheme, the main control unit is a PLC.

[0011] Based on the foregoing scheme, in a preferred scheme, the secondary air separation machine power supply circuit is further configured with a button switch SB1 electrically connected for controlling the on-off of the power supply circuit.

[0012] In order to solve the emergency switch control problem, the secondary air separation machine power supply circuit is configured with a button switch SB1 electrically connected for controlling the on-off of the secondary air separation machine power supply circuit.

[0013] Based on the foregoing scheme, in a preferred scheme, the secondary feeder power supply circuit is further configured with a button switch SB2 electrically connected for controlling the on-off of the power supply circuit.

[0014] The secondary feeder power supply circuit is further configured with a button switch SB2 electrically connected for controlling the on-off of the secondary feeder power supply circuit.

[0015] Based on the foregoing scheme, in a preferred scheme, further including a relay J2, the relay J2 includes a coil and a normally open contact, and the coil circuit of the relay J2 is electrically connected to the main control unit, and the normally open contact of the relay J2 is electrically connected on the secondary air separation machine power supply circuit.

[0016] In order to solve the secondary air selection process automation control problem, the relay J2 is connected to the main controller, and the main controller controls the secondary air selection machine power loop through the relay J2 to realize remote automatic opening or closing control.

[0017] Based on the foregoing scheme, in a preferred scheme, the secondary air selection machine is provided with a secondary weighing machine, the secondary weighing machine is arranged at the bottom end of the primary air selection machine, and the secondary weighing machine is electrically connected to the main controller.

[0018] In order to solve the secondary air selection process automation control problem, the relay J2 is connected to the main controller, and the main controller controls the secondary air selection machine power loop through the relay J2 to realize remote automatic opening or closing control.

[0019] As described above, the working principle of the present application is as follows:

[0020] The relay J1 is configured to form a locking mechanism, the coil thereof is electrically connected to the secondary air selection machine power loop, and the normally open contact thereof is electrically connected to the secondary feeding machine power loop.

[0021] Compared with the prior art, the present application has the following advantages:

[0022] The secondary air selection machine power loop is turned on, the coil is energized and attracted, the normally open contact is closed, the secondary feeding machine power loop is allowed to be turned on, and the secondary feeding machine is stopped immediately. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed in the embodiment description.

[0024] Fig. 1 is a schematic diagram of the air separation system of the utility model.

[0025] Fig. 2 is a system block diagram of the air separation system of the utility model.

[0026] Fig. 3 is a lock mechanism circuit diagram of the air separation system of the utility model.

[0027] In the drawings, 1, primary air separation machine, 11, primary feeding machine, 2, secondary air separation machine, 21, secondary feeding machine, 22, secondary weighing machine, 23, stem collecting box, 3, tobacco shred passage, 4, tobacco shred discharging mechanism, 41, discharging valve. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0029] In the description of the utility model, it needs to be explained that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and cannot be understood as a limitation on the utility model that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0030] In the description of the utility model, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances. In addition, the technical features involved in different embodiments of the utility model described below can be combined with each other as long as they do not conflict with each other.

[0031] Embodiment 1:

[0032] ReferenceFigs. 1-3 The tobacco wind election system of the embodiment 1 comprises a stem collecting box 23, a main controller, a power circuit, a locking mechanism, a primary wind election machine 1, a secondary wind election machine 2 and a tobacco discharging mechanism 4 electrically connected with the main controller, the top of the primary wind election machine 1 and the secondary wind election machine 2 are connected to the tobacco discharging mechanism 4 through a tobacco channel 3 respectively. The bottom of the primary wind election machine 1 is provided with a stem discharging port. The secondary wind election machine is provided with a feeding port, and the bottom of the secondary wind election machine is provided with a stem discharging port, which is provided with the stem collecting box 23. The secondary wind election machine 2 is provided with a secondary feeding machine 21, the bottom stem discharging port of the primary wind election machine 1 is connected to the feeding port of the secondary wind election machine 2 through the secondary feeding machine 21, the stem discharging port of the secondary wind election machine 2 is provided with the stem collecting box 23, and the locking mechanism is a relay J1, which comprises a coil and a normally open contact. The power circuit comprises a secondary wind election machine power circuit and a secondary feeding machine power circuit, the coil of the relay J1 is electrically connected to the secondary wind election machine power circuit, and the normally open contact of the relay J1 is electrically connected to the secondary feeding machine power circuit.

[0033] The wind election machine is a prior art, generally comprising a fan and a wind election box, the wind election box is provided with a feeding port and a tobacco discharging port, a stem discharging port, and a wind channel and a fan, and the wind election is realized by air suction or air blowing of the fan. The power supply of the fan and the motor of the conveyor of the secondary wind election machine 2 can be connected to three-phase power or single-phase power according to the actual situation, and is generally three-phase power taken from the main circuit of the cigarette making machine. Therefore, the secondary wind election machine 2 is provided with a fan for air suction, for example, the live wire connection end L1 and the zero line connection end N1 (two connection terminals provided on the fan) of the fan M2 are connected to a phase power line (A phase, B phase or C phase) and zero line respectively to form a secondary wind election machine power circuit. The secondary feeding machine 21 is a prior art, generally adopting a conveyor, and the driving motor thereof is connected to a phase power line (A phase, B phase or C phase) and zero line respectively to form a secondary feeding machine power circuit. Similarly, the primary wind election machine 1 generally also comprises a primary feeding machine 11, which generally adopts a conveyor. The tobacco discharging mechanism is a prior art, generally comprising a discharging box and a discharging valve 41, which can be an electromagnetic valve or a quantitative feeding valve, for example, a market electromagnetic valve is purchased and connected to a PLC controller through a corresponding standard data line and a power line, which will not be described here. The main controller is a prior art, generally adopting a PLC, and other 51 single-chip, which is connected to the wind election machine and the tobacco discharging mechanism through a corresponding standard data line and a power line, which will not be described here. Based on the prior art tobacco wind election device, the relay J1 is adopted to improve the secondary wind election machine power circuit and the secondary feeding machine power circuit, for example, an AC220V relay J1 is adopted, which adopts one contact, and if the secondary feeding machine 21 adopts three-phase power, three contacts are adopted.

[0034] As described above, the relay J1 is configured to form the locking mechanism, the coil of which is electrically connected to the secondary air cleaner power circuit, and the normally open contact of which is electrically connected to the secondary feeder power circuit. In the case of running the secondary air cleaner 2, the secondary air cleaner power circuit is turned on, the coil is electrically attracted, the normally open contact is closed in correspondence, and the secondary feeder power circuit is allowed to be turned on. If the secondary feeder power circuit has only the normally open contact, it is immediately powered on and operated, and if the secondary feeder power circuit has other switches, it is powered on and operated when the other switches are also closed. In the case of stopping the secondary air cleaner 2, the secondary air cleaner power circuit is turned off, the coil is not powered, the normally open contact is opened in correspondence, and the secondary feeder power circuit is turned off, which immediately stops the secondary feeder 21 and prevents it from continuing to feed material after the secondary air cleaner 21 is stopped.

[0035] Example 2:

[0036] Based on example 1, the secondary air cleaner of example 2 has an emergency control structure, which is as follows:

[0037] Referring to Figs. 1-3 , in order to solve the problem of emergency switch control of the secondary air cleaner, the secondary air cleaner power circuit of example 2 is further configured to have a button switch SB1 electrically connected thereto. In this way, a commercially available button switch is connected to the secondary air cleaner power circuit, which can be used as an emergency switch button to control the on-off of the power circuit.

[0038] Example 3

[0039] Based on example 1 or example 2, the secondary feeder of example 3 has an emergency control structure, which is as follows:

[0040] Referring to Figs. 1-3 , in order to solve the problem of emergency switch control of the secondary air cleaner, the secondary feeder power circuit of example 3 is further configured to have a button switch SB2 electrically connected thereto. In this way, a commercially available button switch is connected to the power circuit, which can be used as an emergency switch button to control the on-off of the secondary feeder power circuit.

[0041] Example 4

[0042] Based on example 1 or example 2, example 3, example 4 has a secondary air cleaner automatic control structure, which is as follows:

[0043] Referring to Figs. 1-3, the air separation system of the embodiment 4 in order to solve the secondary air separation process automation control problem, the air separation system also includes relay J2, taking DC 24V relay J2 as an example, the coil loop of relay J2 is electrically connected to the host computer, and the normally open contact K1 of relay J2 is electrically connected on the secondary air separation machine power supply loop. Thus, the relay J2 is connected to the host computer, and the host computer controls the secondary air separation machine power supply loop through the relay J2, so that the fan M2 of the secondary air separation machine 2 is remotely automatically started or stopped.

[0044] Embodiment 5

[0045] On the basis of the embodiment 1 or the embodiment 2, the embodiment 3 or the embodiment 4, the embodiment 5 has a secondary air separation feeding regulation structure, and the details are as follows:

[0046] Referring to Figs. 1-3 , the air separation system of the embodiment 4 in order to solve the secondary air separation process feeding regulation problem, the secondary air separation machine 2 of the air separation system is configured with a secondary weighing machine 22, the secondary weighing machine 22 is arranged at the bottom end of the primary air separation machine 1 The discharge port is electrically connected to the host computer. Among them, the secondary weighing machine is prior art, taking a weighing conveyor as an example, directly buying a weighing machine on the market and connecting the host computer through the corresponding standard data line and power line.

[0047] Thus, the secondary weighing machine is used to detect the required secondary air separation material quantity, and then the primary air separation machine air volume or the air valve opening degree and the secondary feeding machine feeding speed are regulated, so that the secondary air separation process feeding regulation is realized, and the secondary air separation effect caused by excessive feeding is prevented. The primary air separation machine 1 is provided with an air valve connected to the host computer, which can regulate the opening degree and control the air volume, which is prior art. The primary air separation machine air volume and the conveyor motor feeding speed regulation are also prior art, which can be realized by using a variable frequency motor. Preferably, the secondary feeding machine 21 is electrically connected to the host computer, and the connection control is referred to the secondary air separation machine 2 to realize the start-stop control and speed control.

[0048] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A tobacco shred air separation system, characterized in that: The system includes a stem collection box, a main controller, a power circuit, a locking mechanism, and a primary air separator, a secondary air separator, and a tobacco shred discharge mechanism electrically connected to the main controller. The tops of the primary and secondary air separators are connected to the tobacco shred discharge mechanism via tobacco shred channels. The primary air separator has a stem discharge port at its bottom. The secondary air separator has a feeding port and a stem discharge port at its bottom, which is equipped with a stem collection box. The secondary air separator is equipped with a secondary feeder, and the stem discharge port at the bottom of the primary air separator is connected to the feeding port of the secondary air separator through the secondary feeder. The locking mechanism is a relay J1, which includes a coil and a normally open contact. The power circuit includes a power circuit for the secondary air separator and a power circuit for the secondary feeder. The coil of relay J1 is electrically connected to the power circuit for the secondary air separator, and the normally open contact of relay J1 is electrically connected to the power circuit for the secondary feeder.

2. The tobacco air separation system according to claim 1, characterized in that: The secondary air separator is equipped with a fan for exhausting air. The live wire terminal and the neutral wire terminal of the fan are respectively connected to the corresponding phase power to form the power supply circuit of the secondary air separator.

3. The tobacco air separation system according to claim 1, characterized in that: The secondary feeder is a conveyor, and the live wire terminal and neutral wire terminal of the conveyor motor are respectively connected to the corresponding phase power to form the power circuit of the secondary feeder.

4. The tobacco air separation system according to claim 1, characterized in that: The main controller is a PLC.

5. The tobacco air separation system according to claim 1, characterized in that: The power circuit of the secondary air separator is also equipped with a push-button switch SB1 for controlling the on / off state of the power circuit.

6. The tobacco air separation system according to claim 1, characterized in that: The power circuit of the secondary feeder is also equipped with a push-button switch SB2 for controlling the on / off state of the power circuit.

7. The tobacco air separation system according to claim 1, characterized in that: It also includes relay J2, which includes a coil and a normally open contact. The coil circuit of relay J2 is electrically connected to the main controller, and the normally open contact of relay J2 is electrically connected to the power supply circuit of the secondary air separator.

8. The tobacco air separation system according to claim 1, characterized in that: The secondary air separator is equipped with a secondary weighing machine, which is located at the bottom end of the primary air separator and is electrically connected to the main controller. The secondary weighing machine is a weighing conveyor.

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