Part cleaning device for loading machine

By using the clamping and turning mechanism of the loader's parts cleaning device and high-pressure spray cleaning fluid, the problems of high labor intensity and low cleaning efficiency caused by manual turning are solved, achieving all-round cleaning and high-efficiency cleaning results.

CN223571470UActive Publication Date: 2025-11-21JILIN PROVINCE XINGYU ROAD & BRIDGE CONSTR CO LTD
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Patent Information

Application Number
CN202423075906.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-21
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing parts cleaning devices require manual flipping and repositioning, resulting in high labor intensity, low cleaning efficiency, and poor quality.

Method used

A parts cleaning device for loaders was designed, which adopts a clamping and flipping mechanism to achieve all-round clamping and flipping, combined with high-pressure spray cleaning fluid and filter frame to filter impurities, and is equipped with a circulating waste liquid system and automatic control panel to improve the flexibility and comprehensiveness of cleaning.

Benefits of technology

It enables comprehensive cleaning of parts, improves cleaning efficiency and quality, reduces labor intensity, lowers the risk of environmental pollution, and enhances the automation and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The part cleaning device for the loading machine relates to the technical field of part cleaning and comprises a device body, the top of the device body is fixedly connected with a cleaning tank, the two sides of the cleaning tank are fixedly connected with fixing rods, one side of each fixing rod is fixedly connected with a supporting plate, and the other side of each fixing rod is fixedly connected with a supporting rod. A pushing rod is fixedly connected to one side of the supporting plate, a fixing seat is connected to the outer portion of the fixing rod in a sleeving mode, one end of the pushing rod is fixedly connected with the fixing seat, a clamping and overturning mechanism is arranged at the top of the fixing seat and comprises a rotary oil cylinder, the rotary oil cylinder is fixedly connected to the top of the fixing seat, and the rotary oil cylinder is fixedly connected to the top of the fixing seat. According to the loading machine part cleaning device, the clamping and overturning mechanism is installed, clamping and overturning of loading machine parts can be achieved, cleaning liquid can evenly cover and clean all parts of the parts, and therefore the flexibility and comprehensiveness of cleaning are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to part cleaning technical field, specifically a part cleaning device for loader. BACKGROUND

[0002] The loader is a kind of earthwork construction machinery widely used in highway, railway, building, water and electricity, port, mine and other construction projects, and it is mainly used for shoveling soil, sand, lime, coal and other bulk materials, and can also be used for light shovel operation on ore and hard soil.

[0003] The existing part cleaning device is usually manually turned over by workers or adjusted in position during use to ensure that each part can be cleaned, which not only increases the labor intensity of workers, but also may lead to low cleaning efficiency, thereby affecting the cleaning quality.

[0004] Therefore, the technical personnel in the prior art provide a part cleaning device for loader to solve the problems in the above background. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a part cleaning device for loader to solve the problems in the above background.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] A part cleaning device for loader, comprising a device main body, a cleaning tank is fixedly connected to the top of the device main body, fixed rods one are fixedly connected to the two sides of the cleaning tank, a supporting plate is fixedly connected to one side of the fixed rod one, a push rod is fixedly connected to one side of the supporting plate, a fixed seat is sleeved outside the fixed rod one, one end of the push rod is fixedly connected with the fixed seat, and a clamping and overturning mechanism is arranged on the top of the fixed seat.

[0008] The clamping and overturning mechanism comprises a rotary oil cylinder, the rotary oil cylinder is fixedly connected to the top of the fixed seat, a circular flange is fixedly connected to one side of the rotary oil cylinder, a pull rod is movably connected to the middle of the circular flange, a main shaft block is fixedly connected to one side of the pull rod, a circular chuck is fixedly connected to one side of the main shaft block, a plurality of fixing pieces are fixedly connected to one side of the circular chuck, a plurality of sliding blocks are movably connected to one side of the circular chuck, a claw is clamped on one side of each of the plurality of sliding blocks, through the mutual coordination of various parts in the mechanism, the loader parts can be clamped and overturned in all directions, so that the position and angle of the parts can be continuously changed during cleaning, thereby ensuring that the cleaning liquid can uniformly cover and clean each part of the parts, and the flexibility and comprehensiveness of cleaning are improved.

[0009] As a further scheme of the utility model: One side of the cleaning tank is fixedly connected with a support frame, the bottom of the support frame is fixedly connected with an extension rod, the extension rods are symmetrically distributed with the center of the support frame, the bottom of the extension rod is fixedly connected with a connecting block, one side of the connecting block is clamped with a filter frame, the filter frame is fixedly connected inside the cleaning tank, the setting of the filter frame helps to filter the impurities and dirt generated in the cleaning process, prevents it from blocking the drain or affecting the recycling of the cleaning liquid, and by adjusting the height of the extension rod, the filter frame can be taken out from the inside of the cleaning tank, the impurities and dirt generated in the cleaning process are concentratedly treated, avoiding its accumulation in the inside of the cleaning tank, reducing the cleaning efficiency of the device.

[0010] As a further scheme of the utility model: One side of the support frame is fixedly connected with a water storage tank, the bottom of the water storage tank is fixedly connected with a water outlet pipe, one end of the water outlet pipe is fixedly connected with a plurality of high-pressure nozzles, the inside of the water storage tank is provided with a submersible pump, the cleaning liquid is pumped out from the water storage tank by the submersible pump, and is sprayed to the surface of the part in the form of high pressure through the high-pressure nozzle, which can quickly remove the dirt and grease on the surface of the part, not only improve the cleaning efficiency, shorten the cleaning time, but also ensure the cleaning quality.

[0011] As a further scheme of the utility model: The bottom of the cleaning tank is provided with a drain, one side of the drain is fixedly connected with a drain tank, one side of the drain tank is fixedly connected with a drain pipe, the combination of the drain, the drain tank and the drain pipe can quickly collect and discharge the waste liquid generated in the cleaning process, reduce the residence time of the waste liquid in the cleaning tank, thereby reducing the pollution risk to the environment.

[0012] As a further scheme of the utility model: One side of the drain is fixedly connected to the bottom of the water storage tank, the outside of the drain is sleeved with a drain valve, one side of the drain tank is provided with a water amount label, through the connection of the drain and the water storage tank, a recycling system of waste liquid recovery is formed, so that the waste liquid generated in the cleaning process can be reused or treated, and through the sleeve of the drain valve and the setting of the water amount label, the operator can more conveniently control the discharge and recovery of the waste liquid, thereby improving the environmental protection of the cleaning device.

[0013] As a further scheme of the utility model: The other side of the cleaning tank is fixedly connected with a fixed rod two, the outside of the fixed rod two is movably connected with a movable block, one side of the movable block is fixedly connected with an extension cleaning brush, through the sliding or rotating of the movable block on the fixed rod two, the extension cleaning brush can easily contact each part of the part, including the corners and gaps that are difficult to reach, improve the cleaning efficiency, so that the cleaning process is more rapid and thorough.

[0014] As a further scheme of the utility model: the one side of the cleaning tank is fixedly connected with a mounting frame, the top of the mounting frame is fixedly connected with an LED lamp set, through the bright light provided by the LED lamp set, the operator can see the parts and dirt in the cleaning tank more clearly, so that the operator can accurately judge the cleaning progress and effect, thereby improving the cleaning efficiency.

[0015] As a further scheme of the utility model: the one side of the device main body is fixedly connected with a control panel, the one side of the control panel is provided with a siren, the control panel and the siren are electrically connected, the setting of the control panel makes the operator can easily control the running state of the cleaning device, including starting, stopping, adjusting cleaning parameters etc., improves the automation degree of the cleaning process, when the cleaning device fails, the siren will immediately issue an alarm, and through the control panel, relevant information is displayed, so that the operator can quickly locate the fault point, improves the reliability and stability of the cleaning device.

[0016] Compared with the prior art, the utility model has the advantages that:

[0017] 1. Through the installation of the clamping and overturning mechanism, the all-around clamping and overturning of the loader parts can be realized through the mutual coordination of various parts in the mechanism, so that the parts can change position and angle during the cleaning process, thereby ensuring that the cleaning liquid can uniformly cover and clean all parts of the parts, improving the flexibility and comprehensiveness of cleaning;

[0018] 2. The setting of the filter frame helps to filter out impurities and dirt generated during the cleaning process, prevents it from blocking the drain or affecting the recycling of the cleaning liquid, and by adjusting the height of the telescopic rod, the filter frame can be lifted out of the inside of the cleaning tank, and the impurities and dirt generated during cleaning can be treated in a centralized manner, avoiding the accumulation of impurities and dirt in the inside of the cleaning tank, reducing the cleaning efficiency of the device;

[0019] 3. The cleaning liquid is extracted from the water storage tank by the submersible pump and sprayed to the surface of the parts in the form of high pressure through the high-pressure nozzle, which can quickly remove the dirt and oil on the surface of the parts, not only improving the cleaning efficiency and shortening the cleaning time, but also ensuring the cleaning quality. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a kind of loader parts cleaning device's three-dimensional structure schematic Figure One .

[0021] Figure 2 It is a kind of loader parts cleaning device in three-dimensional structure schematic Figure Two .

[0022] Figure 3 It is a kind of loader parts cleaning device in partial three-dimensional enlarged structure schematicFigure One .

[0023] Figure 4 It is a local perspective amplification structure diagram in a loader part cleaning device Figure Two .

[0024] In the figure: 1, the device main body; 2, cleaning tank; 3, fixed rod one; 4, support plate; 5, push rod; 6, fixed seat; 7, clamping and overturning mechanism; 8, support frame; 9, telescopic rod; 10, connecting block; 11, filter frame; 12, water storage tank; 13, water outlet pipe; 14, high-pressure nozzle; 15, submersible pump; 16, drain; 17, drain tank; 18, drain pipe; 19, drain valve; 20, water level tag; 21, fixed rod two; 22, movable block; 23, telescopic cleaning brush; 24, mounting bracket; 25, LED lamp group; 26, control panel; 27, alarm; 701, rotary oil cylinder; 702, circular flange; 703, pull rod; 704, main shaft block; 705, circular chuck; 706, fixing piece; 707, sliding block; 708, claw. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application. Embodiment 1

[0026] Reference Figures 1-3 The embodiment provides a loader part cleaning device, which comprises a device main body 1, a cleaning tank 2 is fixedly connected to the top of the device main body 1, fixed rods one 3 are fixedly connected to the two sides of the cleaning tank 2, a support plate 4 is fixedly connected to one side of the fixed rod one 3, a push rod 5 is fixedly connected to one side of the support plate 4, a fixed seat 6 is sleeved outside the fixed rod one 3, one end of the push rod 5 is fixedly connected with the fixed seat 6, and a clamping and overturning mechanism 7 is arranged at the top of the fixed seat 6.

[0027] The clamping and overturning mechanism 7 comprises a rotary oil cylinder 701 fixedly connected to the top of the fixed seat 6, a circular flange 702 fixedly connected to one side of the rotary oil cylinder 701, a pull rod 703 movably connected to the middle of the circular flange 702, a main shaft block 704 fixedly connected to one side of the pull rod 703, a circular chuck 705 fixedly connected to one side of the main shaft block 704, a plurality of fixing pieces 706 fixedly connected to one side of the circular chuck 705, a plurality of sliding blocks 707 movably connected to one side of the circular chuck 705, a plurality of clamping jaws 708 clamped to one side of the plurality of sliding blocks 707, a supporting frame 8 fixedly connected to one side of the cleaning tank 2, a plurality of telescopic rods 9 fixedly connected to the bottom of the supporting frame 8 and symmetrically distributed about the center of the supporting frame 8, a connecting block 10 fixedly connected to the bottom of the telescopic rod 9, a filter frame 11 clamped to one side of the connecting block 10 and fixedly connected to the inside of the cleaning tank 2, a water storage tank 12 fixedly connected to one side of the supporting frame 8, a water outlet pipe 13 fixedly communicated with the bottom of the water storage tank 12, a plurality of high-pressure nozzles 14 fixedly connected to one end of the water outlet pipe 13, a submersible pump 15 arranged in the water storage tank 12, a drain outlet 16 formed in the bottom of the cleaning tank 2, and a drain tank 17 fixedly connected to one side of the drain outlet 16. Example 2

[0028] Reference Figures 2-4The embodiment is based on the previous embodiment, and differs from the previous embodiment in that one side of the drainage tank 17 is fixedly communicated with a drainage pipe 18, one side of the drainage pipe 18 is fixedly connected to the bottom of the water storage tank 12, the outside of the drainage pipe 18 is sleeved with a drainage valve 19, one side of the drainage tank 17 is provided with a water amount label 20, the other side of the cleaning tank 2 is fixedly connected with a fixed rod two 21, the outside of the fixed rod two 21 is movably connected with a movable block 22, one side of the movable block 22 is fixedly connected with a telescopic cleaning brush 23, one side of the cleaning tank 2 is fixedly connected with a mounting rack 24, the top of the mounting rack 24 is fixedly connected with an LED lamp group 25, one side of the device main body 1 is fixedly connected with a control panel 26, one side of the control panel 26 is provided with a buzzer 27, the control panel 26 and the buzzer 27 are electrically connected, the part to be cleaned is placed on the clamping and overturning mechanism 7, and the clamping force and the overturning angle are adjusted, it is checked whether the cleaning liquid in the water storage tank 12 is sufficient and whether the filter frame 11 and the drainage tank 17 are clean, the submersible pump 15 is started, the part is cleaned through the high-pressure nozzle 14, the height of the telescopic rod 9 and the overturning angle of the clamping and overturning mechanism 7 are adjusted according to the need, the telescopic cleaning brush 23 is used to assist in cleaning the difficult-to-reach parts, after cleaning, the drainage valve 19 is opened, the sewage in the drainage tank 17 flows back to the water storage tank 12 for recycling, the impurities and dirt in the filter frame 11 and the drainage tank 17 are cleaned regularly, and the running state and the cleaning effect of the equipment are monitored through the control panel 26, when the buzzer 27 sends an alarm signal, timely shutdown inspection and troubleshooting are performed.

[0029] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all respects as illustrative and not restrictive, the scope of the present application being defined by the appended claims rather than the above description, and it is intended to embrace all changes and modifications that fall within the meaning and scope of the equivalent elements of the claims. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.

[0030] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the specification is described in this way only for the sake of clarity, and a person skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by a person skilled in the art.

Claims

1. A parts cleaning device for a loader, comprising a device body (1), characterized in that, The top of the main body (1) of the device is fixedly connected to a cleaning tank (2), and both sides of the cleaning tank (2) are fixedly connected to a first fixing rod (3). A support plate (4) is fixedly connected to one side of the first fixing rod (3), and a push rod (5) is fixedly connected to one side of the support plate (4). A fixing seat (6) is sleeved on the outside of the first fixing rod (3). One end of the push rod (5) is fixedly connected to the fixing seat (6). A clamping and flipping mechanism (7) is provided on the top of the fixing seat (6). The clamping and flipping mechanism (7) includes a rotary cylinder (701), which is fixedly connected to the top of the fixed base (6). A circular flange (702) is fixedly connected to one side of the rotary cylinder (701). A pull rod (703) is movably connected to the middle of the circular flange (702). A spindle block (704) is fixedly connected to one side of the pull rod (703). A circular chuck (705) is fixedly connected to one side of the spindle block (704). A plurality of fasteners (706) are fixedly connected to one side of the circular chuck (705). A plurality of sliders (707) are movably connected to one side of the circular chuck (705). Each of the sliders (707) has a chuck (708) engaged on one side.

2. The loader parts cleaning device according to claim 1, characterized in that, A support frame (8) is fixedly connected to one side of the cleaning tank (2), and a telescopic rod (9) is fixedly connected to the bottom of the support frame (8). The telescopic rods (9) are symmetrically distributed around the center of the support frame (8). A connecting block (10) is fixedly connected to the bottom of the telescopic rod (9). A filter frame (11) is snapped onto one side of the connecting block (10). The filter frame (11) is fixedly connected inside the cleaning tank (2).

3. The loader parts cleaning device according to claim 2, characterized in that, A water storage tank (12) is fixedly connected to one side of the support frame (8), and a water outlet pipe (13) is fixedly connected to the bottom of the water storage tank (12). Multiple high-pressure nozzles (14) are fixedly connected to one end of the water outlet pipe (13), and a submersible pump (15) is installed inside the water storage tank (12).

4. The loader parts cleaning device according to claim 1, characterized in that, The bottom of the cleaning tank (2) is provided with a drain outlet (16), a drain box (17) is fixedly connected to one side of the drain outlet (16), and a drain pipe (18) is fixedly connected to one side of the drain box (17).

5. A parts cleaning device for a loader according to claim 4, characterized in that, One side of the drain pipe (18) is fixedly connected to the bottom of the water storage tank (12), and a drain valve (19) is sleeved on the outside of the drain pipe (18). A water level label (20) is provided on one side of the drain tank (17).

6. A parts cleaning device for a loader according to claim 1, characterized in that, A fixed rod (21) is fixedly connected to the other side of the cleaning tank (2), and a movable block (22) is movably connected to the outside of the fixed rod (21). A telescopic cleaning brush (23) is fixedly connected to one side of the movable block (22).

7. A parts cleaning device for a loader according to claim 1, characterized in that, A mounting bracket (24) is fixedly connected to one side of the cleaning tank (2), and an LED light group (25) is fixedly connected to the top of the mounting bracket (24).

8. A parts cleaning device for a loader according to claim 1, characterized in that, A control panel (26) is fixedly connected to one side of the main body (1) of the device, and an alarm (27) is provided on one side of the control panel (26). The control panel (26) and the alarm (27) are electrically connected.