Flanging device of automatic edge rolling, shaping and flanging forming machine
By employing a non-coaxial arrangement of the linear motor and guide post, along with a multi-link structure design, the problem of large space occupation in the flanging device is solved, achieving a compact design and high-precision flanging operation. This makes it suitable for automatic rolling, shaping, and flanging forming machines in limited spaces.
Patent Information
- Application Number
- CN202423243088.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-26
AI Technical Summary
The existing automatic roll forming and flanging machine has a large flanging device that occupies a large working space, which is not conducive to compact design and installation in limited space.
A linear motor is connected to the guide column via a reversing assembly to change the direction of the motor's output force. Combined with a multi-link structure and guide sleeve design, a non-coaxial arrangement is achieved, reducing the length of the device and increasing mechanical support, thus ensuring the stability and accuracy of the flanging die.
The compact design of the flanging device reduces space occupation, improves the accuracy of flanging operation and the consistency of workpieces, and is suitable for installation in limited spaces.
Smart Images

Figure CN223571756U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of metal or composite strip stamping forming, especially to a flanging device of automatic round rolling and shaping flanging forming machine. BACKGROUND
[0002] Automatic round rolling and shaping flanging forming machine refers to the processing forming method that the external force is exerted on plate, strip and the like by press and die to make plastic deformation or separation, so as to obtain the workpiece of required shape and size, wherein, the flanging process is included. In the prior art, the utility model patent CN221773199U discloses a flanging mechanism, which comprises a flanging head arranged on a movable plate, and the output end of a piston type hydraulic cylinder drives the movable plate to move, and then drives the flanging head to move back and forth in the direction of the flanging die to perform the flanging process. However, the output end direction of the piston type hydraulic cylinder is the same as the movement direction of the flanging head, and the length of the whole device in this direction will be significantly increased, resulting in that the device occupies a larger active space, which is not conducive to compact design and installation in limited space. SUMMARY
[0003] The utility model discloses the purpose is to provide a kind of flanging device of automatic round rolling and shaping flanging forming machine, solve the problem that the active space of flanging device is larger, make flanging device more compact, reduce the active space occupied.
[0004] In order to achieve the above purpose, the utility model adopts the following technical scheme: a kind of flanging device of automatic round rolling and shaping flanging forming machine, install on the machine body of automatic round rolling and shaping flanging forming machine, the flanging device includes linear motor, guide pillar and flanging die, the linear motor is fixed on the machine body, the guide pillar is slidably installed on the machine body, the flanging die is installed on the guide pillar, the axis direction of the output shaft of the linear motor is different from the axis direction of guide pillar, the linear motor is driven guide pillar sliding after commutation by commutation component and guide pillar transmission connection.
[0005] After the above technical scheme is used, the utility model has the following advantages: the linear motor is driven guide pillar sliding by commutation component and guide pillar transmission connection, so that the linear motor can be installed at different positions of the machine body, avoiding the requirement that the motor and guide pillar must be arranged along the same axis in traditional design, the non-coaxial design allows the overall structure of the flanging device to be more compact, reducing the length in a particular direction, which is more suitable for installation in limited space.
[0006] Further, the reversing assembly comprises a first connecting rod, a second connecting rod and a third connecting rod, one end of the first connecting rod is fixedly connected with the output shaft of the linear motor, the second connecting rod and the third connecting rod are respectively located on both sides of the axis of the first connecting rod, one end of the second connecting rod and one end of the third connecting rod are hingedly connected with the other end of the first connecting rod, the other end of the second connecting rod is hingedly connected with the guide column, the other end of the third connecting rod is hingedly connected with the machine body, the telescopic movement of the output shaft of the linear motor drives the second connecting rod and the third connecting rod to rotate through the first connecting rod, so as to drive the guide column to slide.
[0007] By adopting the foregoing technical scheme, the hinged connecting rod structure can effectively change the direction of force, allows the linear motor to be installed at a position not directly along the axis of the guide column, makes the whole flanging device more compact, reduces the length of the flanging device in a specific direction, and allows the linear motor to be flexibly arranged according to actual needs without being limited by the movement path of the guide column.
[0008] Further, the guide column is provided with two, two connecting plates are arranged between the two guide columns, the two connecting plates are respectively located at two ends of the guide column and are fixedly connected with the two guide columns, the flanging die is mounted on one of the connecting plates, and the other end of the second connecting rod is hingedly connected with the other connecting plate.
[0009] By adopting the foregoing technical scheme, the two guide columns and the two connecting plates are arranged, so that the whole flanging device obtains better mechanical support, and the bending or deformation of a single guide column is reduced, which is helpful to the stability and accuracy of the flanging die in the whole working stroke.
[0010] Further, a limiting groove for limiting the rotation angle of the second connecting rod is arranged on the connecting plate, and the other end of the second connecting rod is hingedly connected in the limiting groove.
[0011] By adopting the foregoing technical scheme, the limiting groove can accurately limit the rotation angle of the second connecting rod, limit the movement of the second connecting rod in a predetermined range, effectively limit the excessive swing of the second connecting rod, make the movement paths of the guide column and the flanging die in each flanging operation more consistent, and as far as possible, ensure the consistency and quality of each workpiece.
[0012] Further, the connecting line of the hinged positions of the other end of the second connecting rod and the connecting plate and the other end of the third connecting rod and the machine body is parallel to the axis of the guide column.
[0013] By adopting the foregoing technical scheme, the connecting line of the hinged positions of the second connecting rod and the third connecting rod is parallel to the axis of the guide column, so that the movement of the second connecting rod and the third connecting rod is as consistent as possible during the sliding process of the guide column, and as far as possible, the deviation or inclination problem caused by the asynchronous movement of the second connecting rod and the third connecting rod is avoided, thereby further ensuring the stability and accuracy of the flanging die in the whole working stroke.
[0014] Further, the first connecting rod is provided with a through hole for the guide post to pass through, the through hole extends along the axis direction of the output shaft of the linear motor, and the guide post can be in contact with the inner wall of the through hole to limit the expansion and contraction amount of the output shaft of the linear motor.
[0015] Through the above technical scheme, the expansion and contraction amount of the output shaft of the linear motor can be well limited through the contact between the guide post and the inner wall of the through hole, which helps to keep the position of the flanging die in the working stroke within a predetermined range as much as possible, and avoids mechanical damage or operation errors caused by excessive expansion and contraction of the output shaft of the linear motor.
[0016] Further, the guide sleeve is fixed on the machine body, the guide post can cooperate with the guide sleeve, and the guide post can slide along the guide sleeve.
[0017] Through the above technical scheme, the guide sleeve provides a more accurate guide path for the guide post, so that the guide post can keep straight line motion as much as possible during sliding, and deviation or inclination is avoided, thereby further ensuring the stability and accuracy of the flanging die in the entire working stroke, and further improving the consistency and quality of each workpiece.
[0018] Further, the hinge seat is fixed on the machine body, and the other end of the third connecting rod is hinged to the hinge seat.
[0019] Through the above technical scheme, the hinge seat provides a fixed and reliable fulcrum for the third connecting rod, ensuring the stability and reliability of the entire reversing assembly.
[0020] Further, the expansion direction of the output shaft of the linear motor is parallel to or coplanar with the plane in which the two guide posts are located.
[0021] Through the above technical scheme, parallel or coplanar arrangement makes the entire flanging device more flattened and the structure more compact.
[0022] Further, the motor base is fixed on the machine body, and the linear motor is installed on the motor base.
[0023] Through the above technical scheme, the motor base provides stable support for the linear motor, ensuring that the motor will not displace or shake during operation. This enhances the stability and reliability of the entire system, reduces the movement deviation caused by unstable motor, and ensures the accuracy of the flanging die operation. BRIEF DESCRIPTION OF DRAWINGS
[0024] The utility model will be further described below in combination with the drawings:
[0025] Figure 1It is the structure schematic view of the flanging device of the automatic round rolling and shaping flanging forming machine in the utility model;
[0026] Figure 2 It is the structure schematic view of the flanging device of the automatic round rolling and shaping flanging forming machine in the utility model from another view angle;
[0027] In the figure, 10, linear motor;11, motor base;20, guide column;21, connecting plate;22, limit groove;23, guide sleeve;30, flanging die;31, first die body;32, second die body;40, first connecting rod;41, second connecting rod;42, third connecting rod;43, through hole;44, hinged seat. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical scheme and advantage of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model.
[0029] The terms "first", "second", "third", "fourth" and the like (if any) in the description and claims of the utility model and the above drawings are used to distinguish similar objects, and do not have to be used to describe a specific order or chronological order. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the utility model described herein can be implemented in an order other than those illustrated or described herein.
[0030] It should be understood that in various embodiments of the utility model, the size of the serial number as related to each process does not mean the order of execution, and the execution order of each process should be determined by its function and inherent logic, and should not constitute any limitation on the implementation process of the embodiments of the utility model.
[0031] It should be understood that in the utility model, "including" and "having" and any variants thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not have to be limited to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0032] It should be understood that in the present application, "multiple" means two or more. "And / or" is only a description of the relationship between the associated objects, which means that there can be three relationships, for example, X and / or Y, which means that there are three cases of X alone, X and Y together, and Y alone. The character " / " generally represents an "or" relationship between the associated objects before and after it. "Including X, Y and Z", "including X, Y, Z" means that X, Y and Z are all included, "including X, Y or Z" means that one of X, Y and Z is included, and "including X, Y and / or Z" means that any one or any two or all of X, Y and Z is included.
[0033] The technical scheme of the present application will be described in detail below with specific examples. The following specific examples can be combined or replaced according to actual conditions, and the same or similar concepts or processes may not be described in some examples.
[0034] As shown in Figure 1 and Figure 2 The present application provides a flanging device of an automatic round rolling and shaping flanging forming machine, which is installed on the body of the automatic round rolling and shaping flanging forming machine. The flanging device comprises a linear motor 10, a guide column 20 and a flanging die 30. The linear motor 10 is fixed on the body, the guide column 20 is slidingly installed on the body, and the flanging die 30 is installed on the guide column 20. The axis direction of the output shaft of the linear motor 10 is different from the axis direction of the guide column 20. The linear motor 10 is drivingly connected to the guide column 20 through a reversing assembly to drive the guide column 20 to slide.
[0035] The linear motor 10 is drivingly connected to the guide column 20 through the reversing assembly, which changes the direction of the output force of the linear motor 10 to drive the guide column 20 to slide. The linear motor 10 can be installed at different positions of the body, avoiding the requirement that the motor and the guide column 20 must be arranged along the same axis in the traditional design. The non-coaxial design allows the overall structure of the flanging device to be more compact, reducing the length in a particular direction, and is more suitable for installation in limited space.
[0036] In this embodiment, the axis direction of the output shaft of the linear motor 10 is perpendicular to the axis direction of the guide column 20, reducing the length in a particular direction. The linear motor 10 and the reversing assembly are located on the same side of the body, and the linear motor 10 and the flanging die 30 are located on different sides of the body, and do not interfere with each other.
[0037] In order to realize the installation of the motor, the motor base 11 is further included, the motor base 11 is fixed on the machine body, the linear motor 10 is installed on the motor base 11, and the motor base 11 provides stable support for the linear motor 10, so that displacement or shaking of the motor during operation is avoided. This enhances the stability and reliability of the entire system, reduces the motion deviation caused by the instability of the motor, and ensures the accuracy of the operation of the flanging die 30.
[0038] The reversing assembly includes a first connecting rod 40, a second connecting rod 41 and a third connecting rod 42, one end of the first connecting rod 40 is fixedly connected with the output shaft of the linear motor 10, the second connecting rod 41 and the third connecting rod 42 are respectively located on both sides of the axis of the first connecting rod 40, one end of the second connecting rod 41 and one end of the third connecting rod 42 are hingedly connected with the other end of the first connecting rod 40, the other end of the second connecting rod 41 is hingedly connected with the guide column 20, and the other end of the third connecting rod 42 is hingedly connected with the machine body. The extension and retraction movement of the output shaft of the linear motor 10 drives the second connecting rod 41 and the third connecting rod 42 to rotate through the first connecting rod 40, so as to drive the guide column 20 to slide. Through the hinged connection, the connecting rod structure can effectively change the direction of the force, allow the linear motor 10 to be installed at a position not directly along the axis of the guide column 20, make the entire flanging device more compact, reduce the length of the flanging device in a certain direction, and allow the linear motor 10 to be flexibly arranged according to actual needs without being limited by the movement path of the guide column 20.
[0039] In order to further make the structure more compact, the extension direction of the output shaft of the linear motor 10 is parallel to the plane in which the two guide columns 20 are located, and the parallel arrangement makes the entire flanging device more flattened and the structure more compact.
[0040] In order to improve the stability of the flanging die 30, the guide column 20 is provided with two, two connecting plates 21 are arranged between the two guide columns 20, the two connecting plates 21 are respectively located at the two ends of the guide column 20 and are fixedly connected with the two guide columns 20, the flanging die 30 is installed on one of the connecting plates 21, and the other end of the second connecting rod 41 is hingedly connected with the other connecting plate 21. By arranging the two guide columns 20 and the two connecting plates 21, the entire flanging device obtains better mechanical support, reduces the bending or deformation of a single guide column 20, and helps the stability and accuracy of the flanging die 30 in the entire working stroke.
[0041] Further, the connecting line between the hinged position of the other end of the second connecting rod 41 and the connecting plate 21 and the hinged position of the other end of the third connecting rod 42 and the machine body is parallel to the axis of the guide column 20. During the sliding process of the guide column 20, the movements of the second connecting rod 41 and the third connecting rod 42 are as consistent as possible, and the problems of deviation or inclination caused by the asynchronous movement of the second connecting rod 41 and the third connecting rod 42 are avoided as much as possible, so as to further ensure the stability and accuracy of the flanging die 30 in the entire working stroke.
[0042] Further, a guide sleeve 23 is fixed on the machine body, the guide post 20 can be matched with the guide sleeve 23, and the guide post 20 can slide along the guide sleeve 23. The guide sleeve 23 provides a more accurate guide path for the guide post 20, so that the guide post 20 can keep straight motion as much as possible during the sliding process, avoiding deviation or inclination, thereby further ensuring the stability and accuracy of the flanging die 30 in the entire working stroke, and further improving the consistency and quality of each workpiece.
[0043] It should be noted that the guide sleeve 23 is provided with a mounting ring on one side of the linear motor 10, the machine body is provided with a mounting hole, the diameter of the mounting ring is larger than that of the mounting hole, the guide sleeve 23 passes through the mounting hole and is attached to the machine body through the mounting ring, and the mounting ring is detachably connected to the machine body through screws.
[0044] If the output shaft of the linear motor 10 is excessively stretched or contracted, it is easy to exceed the maximum rotation angle of the second connecting rod 41 and the third connecting rod 42 and the maximum extension amount of the guide post 20, which can cause damage to the flanging device and affect the flanging quality. Therefore, in the embodiment, the first connecting rod 40 is provided with a through hole 43 through which the guide post 20 passes, the through hole 43 extends along the axis direction of the output shaft of the linear motor 10, and the guide post 20 can contact the inner wall of the through hole 43 to limit the extension amount of the output shaft of the linear motor 10. This helps to keep the position of the flanging die 30 in the working stroke within a predetermined range as much as possible, avoiding mechanical damage or operation errors caused by excessive stretching or contraction of the output shaft of the linear motor 10.
[0045] Further, the connecting plate 21 is provided with a limiting slot 22 for limiting the rotation angle of the second connecting rod 41, and the other end of the second connecting rod 41 is hinged in the limiting slot 22. The limiting slot 22 can accurately limit the rotation angle of the second connecting rod 41, limiting its movement within a predetermined range, thereby effectively limiting the excessive swing of the second connecting rod 41 to make the movement path of the guide post 20 and the flanging die 30 in each flanging operation more consistent, and to ensure the consistency and quality of each workpiece as much as possible.
[0046] In order to facilitate the assembly of the third connecting rod 42, a hinged seat 44 is further provided, which is fixed on the machine body, and the other end of the third connecting rod 42 is hinged with the hinged seat 44. The hinged seat 44 provides a fixed and reliable fulcrum for the third connecting rod 42, ensuring the stability and reliability of the entire reversing assembly.
[0047] In order to further improve the quality of the flanging, the flanging die 30 comprises a first die body 31 and a second die body 32, which are arranged at intervals. The first die body 31 is used for positioning and pre-flanging the material, and the second die body 32 is used for subsequent flanging of the material. The material is arranged on the machine body and its position can be changed.
[0048] In use, the linear motor 10 is extended to change the angle of the second connecting rod 41 and the third connecting rod 42, drive the guide column 20 to move, make the first mold body 31 close to the material to be positioned and pre-flanged, then the linear motor 10 is retracted to drive the guide column 20 to move reversely, make the first mold body 31 away from the material, change the position of the material, make the material and the second mold body 32 relative, the linear motor 10 is extended again to change the angle of the second connecting rod 41 and the third connecting rod 42, drive the guide column 20 to move, make the second mold body 32 close to the material to be followed by flanging, then the linear motor 10 is retracted to drive the guide column 20 to move reversely, make the second mold body 32 away from the material, complete the flanging of one material, and fully realize the flanging of batch materials through the above steps.
[0049] It can be understood that, in other embodiments, the axis direction of the output shaft of the linear motor is obliquely arranged with the axis direction of the guide column.
[0050] It can be understood that, in other embodiments, a DC motor can also be used, the reversing assembly is two bevel gears, the guide column comprises a screw rod segment, the screw rod segment is provided with a nut, one of the bevel gears is installed on the output end of the DC motor, the other bevel gear is installed on the nut, and the two bevel gears are engaged, thereby driving the guide column to slide.
[0051] It can be understood that, in other embodiments, the guide column can also be provided with three, four, five or the like.
[0052] It can be understood that, in other embodiments, the extension direction of the output shaft of the linear motor and the plane where the guide column is located are located in one plane, so that the whole flanging device is more flattened and the structure is more compact.
[0053] In addition to the above preferred embodiments, the utility model also has other implementation manners, and all other embodiments obtained by the person skilled in the art based on the embodiments in the utility model without creative labor belong to the range of the utility model claimed for protection.
Claims
1. A flanging device for an automatic roll-to-circle forming and flanging machine, installed on the machine body of the automatic roll-to-circle forming and flanging machine, characterized in that, The flanging device includes a linear motor, a guide post, and a flanging die. The linear motor is fixed on the machine body, the guide post is slidably mounted on the machine body, and the flanging die is mounted on the guide post. The axial direction of the output shaft of the linear motor is different from the axial direction of the guide post. After the linear motor is reversed by a reversing component, it is connected to the guide post to drive the guide post to slide.
2. The flanging device of the automatic rolling, shaping, and flanging forming machine according to claim 1, characterized in that, The reversing assembly includes a first link, a second link, and a third link. One end of the first link is fixedly connected to the output shaft of the linear motor. The second link and the third link are located on opposite sides of the axis of the first link. One end of the second link and one end of the third link are simultaneously hinged to the other end of the first link. The other end of the second link is hinged to a guide post, and the other end of the third link is hinged to the machine body. The extension and retraction of the output shaft of the linear motor drives the second and third links to rotate through the first link, thereby causing the guide post to slide.
3. The flanging device of the automatic rolling, shaping, and flanging forming machine according to claim 2, characterized in that, The guide post is provided in two parts, and two connecting plates are provided between the two guide posts. The two connecting plates are located at both ends of the guide post and are fixedly connected to the two guide posts. The flanging mold is installed on one of the connecting plates, and the other end of the second connecting rod is hinged to the other connecting plate.
4. The flanging device of the automatic rolling, shaping, and flanging forming machine according to claim 3, characterized in that, The connecting plate is provided with a limiting groove to restrict the rotation angle of the second connecting rod, and the other end of the second connecting rod is hinged in the limiting groove.
5. The flanging device of the automatic rolling, shaping, and flanging forming machine according to claim 3, characterized in that, The line connecting the other end of the second link to the hinge position of the connecting plate and the other end of the third link to the hinge position of the machine body is parallel to the axis of the guide post.
6. The flanging device of the automatic rolling, shaping, and flanging forming machine according to claim 2, characterized in that, The first connecting rod is provided with a through hole for the guide post to pass through. The through hole extends along the axial direction of the output shaft of the linear motor. The guide post can contact the inner wall of the through hole to limit the extension and retraction of the output shaft of the linear motor.
7. The flanging device of the automatic rolling, shaping, and flanging forming machine according to claim 1, characterized in that, It also includes a guide sleeve, which is fixed to the machine body. The guide post can cooperate with the guide sleeve and can slide along the guide sleeve.
8. The flanging device of the automatic rolling, shaping, and flanging forming machine according to claim 2, characterized in that, It also includes a hinge seat, which is fixed to the machine body, and the other end of the third link is hinged to the hinge seat.
9. The flanging device of the automatic rolling, shaping, and flanging forming machine according to claim 3, characterized in that, The extension and retraction direction of the output shaft of the linear motor is parallel to or coexists with the plane on which the two guide posts are located.
10. The flanging device of the automatic rolling, shaping, and flanging forming machine according to claim 1, characterized in that, It also includes a motor base, which is fixed to the machine body, and the linear motor is mounted on the motor base.