Stamping device for shaft body machining
By designing an automated shaft processing stamping device, the die table and push rod components work together to achieve automatic die head insertion and reset, solving the safety risks and low efficiency problems caused by manual operation, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202423251723.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-27
AI Technical Summary
The existing manual operation of stamping machines in shaft processing poses safety risks and has low production efficiency. It is especially prone to work-related accidents in high-speed or high-pressure environments, and the production cycle is long.
A stamping device for shaft machining was designed. Through the cooperation of the die table and the push rod component, the die table can move on the slide to the bottom of the punch assembly. The die head component is embedded in the material inlet for multiple processing, reducing manual intervention. The device uses hydraulic and pneumatic push rods to achieve automated operation and is equipped with dust blowing and unloading components to improve production efficiency.
It has achieved improvements in safety and production efficiency, reduced safety hazards from manual operation, and shortened the production cycle.
Smart Images
Figure CN223571776U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of stamping equipment technology, and in particular to a stamping equipment for shaft machining. Background Technology
[0002] A stamping press is a type of mechanical equipment widely used in the field of metal processing. It mainly uses pressure to cause plastic deformation of metal materials, thereby achieving processes such as forming, shearing, bending, and stretching. The processing of shafts requires two different stamping operations, which need to be performed manually. However, manual operation of stamping presses poses high safety risks, especially in high-speed or high-pressure stamping environments, which may lead to workplace accidents. Furthermore, manual intervention takes time, which increases the production cycle time and reduces overall production efficiency. Utility Model Content
[0003] The purpose of this invention is to provide a stamping device for shaft machining in order to solve the above-mentioned problems.
[0004] The technical solution of this application is implemented as follows:
[0005] This application provides a stamping device for shaft machining, including a base, a die table, a first push rod component and a punch assembly. The punch assembly is located on the base, the base has a slide groove, the die table is movably disposed on the slide groove, and the die table has a material placement port.
[0006] The first push rod component is located at the end of the platform away from the punch assembly. The piston end of the first push rod component is connected to the die table. Through the cooperation of the first push rod component, the die table moves along the length of the slide to the bottom of the punch assembly.
[0007] The punch press assembly includes a support frame, a bearing plate, a second push rod component, and a die head component. The support frame is mounted on a base, the bearing plate is movably mounted on the support frame and connected to the piston end of the second push rod component, the second push rod component is fixed to the top of the support frame, and a receiving groove is provided on the side of the bearing plate facing the base, and the die head component is installed in the receiving groove.
[0008] The die head component has a first die head and a second die head spaced apart. When the die table is located below the support plate, the first die head or the second die head is embedded into the material inlet through the cooperation of the second push rod component and the support plate.
[0009] In one embodiment, a third push rod component is also included, and a placement groove is provided at the bottom of the slide groove. The third push rod component is disposed at the bottom of the mold table and located in the placement groove.
[0010] The piston end of the third push rod component is provided with a storage plate, which is located inside the material inlet, and the outer periphery of the storage plate is in contact with the inner wall of the material inlet.
[0011] With the cooperation of the third push rod component, the storage plate can move relative to the material inlet.
[0012] In one embodiment, the die head component further includes a support base and a rotating lead screw, the support base being movably disposed within a receiving groove, and the first die head and the second die head being spaced apart on the support base;
[0013] The rotating lead screw is rotatably mounted in the receiving groove and connected to the lead screw bearing seat. The support seat is installed on the rotating lead screw. One end of the rotating lead screw extends to the outside of the bearing plate and is equipped with a handwheel.
[0014] In one embodiment, a dust blowing assembly is also included. An extension plate is provided on one side of the platform, and the dust blowing assembly is disposed on the extension plate. The dust blowing assembly includes a support component and a nozzle component. The support component is disposed inside the extension plate and connected to the nozzle component.
[0015] When the mold table moves to the position of the dust blowing component, the nozzle is located above the material inlet;
[0016] The support component has a cavity and an air inlet. One end of the air inlet is connected to the cavity, and the other end is connected to an external air pump.
[0017] In one embodiment, a feeding assembly is also included, and the platform is further provided with a mounting plate. The feeding assembly includes a fourth push rod component and a push plate. The fourth push rod component is disposed on the mounting plate, and the piston end of the fourth push rod component passes through the mounting plate and is connected to the push plate.
[0018] The fourth push rod component is used to move the push plate closer to or further away from the mold table.
[0019] In one embodiment, the feeding assembly further includes a guide plate disposed on the opposite side of the base away from the mounting plate, and the guide plate is located on one side of the support component.
[0020] In one embodiment, the bracket component includes a fixed rod and a movable rod. The fixed rod has a mounting groove, and the movable rod has a through hole. When a portion of the movable rod is moved into the mounting groove, a cavity is formed between the through hole and the mounting groove.
[0021] The nozzle is mounted on a movable rod, and its height position changes synchronously as the movable rod moves on the fixed rod.
[0022] The advantages or beneficial effects of the above technical solutions include at least the following:
[0023] This application discloses a stamping device for shaft machining. A die table for placing material is moved and positioned on a slide groove on a base and connected to a first push rod component. This allows the die table to move under the die head component of a punch press assembly with the assistance of the first push rod component. The die head component has two sets of spaced-apart first and second dies, and is mounted on a support plate connected to the second push rod component. When the die table is below the support plate, the second push rod component drives the support plate to insert either the first or second die head into the material inlet of the die table to stamp the material. With the assistance of the first push rod component, the die table can operate with and reset the first and second dies respectively. Through the cooperation of the first push rod component and the punch press assembly, multiple processing operations can be performed during stamping, reducing manual intervention and solving the problems of high safety hazards and low efficiency associated with manual operation. Attached Figure Description
[0024] The accompanying drawings illustrate exemplary embodiments of the present application and, together with the description thereof, serve to explain the principles of the present application. These drawings are included to provide a further understanding of the present application and are incorporated in and constitute a part of this specification.
[0025] Figure 1 A schematic diagram of the stamping device according to an embodiment of this application is shown from one perspective;
[0026] Figure 2 A partial view of the structure of the stamping device according to an embodiment of this application is shown in the schematic diagram.
[0027] Figure 3 A cross-sectional view of the stamping device according to an embodiment of this application is shown in the schematic diagram.
[0028] Figure 4 A cross-sectional view of the punch press assembly according to an embodiment of this application is shown in the schematic diagram.
[0029] Reference numerals: 1. Base; 11. Slide; 111. Placement slot; 12. Extension plate; 13. Mounting plate;
[0030] 2. Mold table; 21. Material loading port;
[0031] 3. First push rod assembly;
[0032] 4. Punch press assembly; 41. Support frame; 42. Bearing plate; 421. Receiving groove; 43. Second push rod assembly; 44. Die head assembly; 441. First die head; 442. Second die head; 443. Support base; 444. Rotating lead screw assembly; 445. Disc body;
[0033] 5. Third push rod assembly; 51. Shelf plate;
[0034] 6. Dust blowing assembly; 61. Support component; 611. Fixing rod; 6111. Mounting slot; 612. Movable rod; 62. Nozzle component;
[0035] 7. Feeding assembly; 71. Fourth push rod assembly; 72. Push plate; 73. Guide plate. Detailed Implementation
[0036] Embodiments of this application will now be described in more detail with reference to the accompanying drawings. While some embodiments of this application are shown in the drawings, it should be understood that this application can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this application. It should be understood that the drawings and embodiments of this application are for illustrative purposes only and are not intended to limit the scope of protection of this application.
[0037] It should be noted that, where there is no conflict, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0038] It should be understood that the term "comprising" and its variations as used herein are open-ended, meaning "including but not limited to". The term "based on" means "at least partially based on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments". Definitions of other terms will be given in the following description. It should be noted that the concepts of "first", "second", etc., mentioned in this application are used only to distinguish different devices, modules, or units, and are not intended to limit the order of functions performed by these devices, modules, or units or their interdependencies.
[0039] It should be noted that the terms "a" and "several" used in this application are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".
[0040] The names of the messages or information exchanged between multiple devices in the embodiments of this application are for illustrative purposes only and are not intended to limit the scope of these messages or information.
[0041] Reference Figures 1-4 A stamping device for shaft processing includes a base 1, a die table 2, a first push rod component 3 and a punch assembly 4. The punch assembly 4 is located on the base 1. The base 1 has a slide groove 11. The die table 2 is movably disposed on the slide groove 11. The die table 2 has a material feeding port 21.
[0042] The first push rod component 3 is located at the end of the base 1 away from the punch assembly 4. The piston end of the first push rod component 3 is connected to the die table 2. Through the cooperation of the first push rod component 3, the die table 2 moves along the length direction of the slide groove 11 to the bottom of the punch assembly 4.
[0043] The punch press assembly 4 includes a support frame 41, a bearing plate 42, a second push rod component 43, and a die head component 44. The support frame 41 is mounted on the base 1. The bearing plate 42 is movably mounted on the support frame 41 and connected to the piston end of the second push rod component 43. The bearing plate 42 moves along the support frame 41 and can play a guiding role. The second push rod component 43 is fixed to the top of the support frame 41. The bearing plate 42 has a receiving groove 421 on the side facing the base 1, and the die head component 44 is installed in the receiving groove 421.
[0044] The die head component 44 has a first die head 441 and a second die head 442 spaced apart. When the die table 2 is located below the support plate 42, the first die head 441 or the second die head 442 is embedded in the material inlet 21 through the cooperation of the second push rod component 43 and the support plate 42. The die head structures of the first die head 441 and the second die head 442 are different.
[0045] Based on the above structure, by placing the material to be processed into the material inlet 21 of the die table 2, and since the die table 2 is connected to the first push rod component 3, the die table 2 can move along the length of the slide 11 to below the first die head 441 or the second die head 442 in the punch assembly 4 through the cooperation of the first push rod component 3. Since the support plate 42 installed on the first die head 441 or the second die head 442 is connected to the second push rod component 43, the support plate 42 is moved by the second push rod component 43, so that the first die head 441 or the second die head 442 is embedded into the material inlet 21. And through the cooperation of the first push rod component 3, the die table 2 can process the first die head 441 and the second die head 442 respectively. After completion, the die table 2 is reset by the first push rod component 3, thereby realizing multiple processing operations on the material. The cooperation of the first push rod component 3 and the punch assembly 4 reduces the need for manual intervention, solves the risk problems caused by manual intervention, and improves production efficiency.
[0046] Both the first push rod component 3 and the second push rod component 43 mentioned above adopt hydraulic push rods in the prior art.
[0047] In one embodiment, reference is made to Figures 1-3It also includes a third push rod component 5. The bottom of the slide groove 11 is provided with a placement groove 111. The third push rod component 5 is located at the bottom of the mold table 2 and is located in the placement groove 111. The third push rod component 5 is a pneumatic push rod in the prior art. A placement plate 51 is provided on the piston end of the third push rod component 5. The placement plate 51 is located in the material inlet 21. The outer periphery of the placement plate 51 is in contact with the inner wall of the material inlet 21. Through the cooperation of the third push rod component 5, the placement plate 51 can move relative to the material inlet 21. When the material is in the material inlet 21, one end of the material abuts against the placement plate 51. Therefore, the height of the material can be changed by the third push rod component 5. After the material is processed, the placement plate 51 can be driven away from the material inlet 21 by the third push rod component 5, which facilitates the subsequent unloading operation.
[0048] In one embodiment, reference is made to Figure 1 and Figure 4 The die head component 44 also includes a support base 443 and a rotating lead screw 444. The support base 443 is movably disposed within the receiving groove 421. The first die head 441 and the second die head 442 are spaced apart on the support base 443. The rotating lead screw 444 is rotatably disposed within the receiving groove 421 and is connected to a lead screw bearing seat. The support base 443 is mounted on the rotating lead screw 444. One end of the rotating lead screw 444 extends to the outside of the bearing plate 42 and is equipped with a handwheel. Due to the first push rod component 3 driving the die table 2... The movement distance is limited. Therefore, by rotating the lead screw 444, the support base 443 can drive the first die head 441 and the second die head 442 to move within the movement range of the die table 2. This allows the first die head 441 and the second die head 442 to process the material in the die table 2 respectively. When only a single operation is required, by rotating the lead screw 444, one set of dies can be moved away from the movement range of the die table 2, thereby achieving flexibility in the punching process.
[0049] In one embodiment, reference is made to Figure 1 and Figure 2 It also includes a dust blowing assembly 6. An extension plate 12 is provided on one side of the base 1. The dust blowing assembly 6 is provided on the extension plate 12. The dust blowing assembly 6 includes a support component 61 and a nozzle component 62. The support component 61 is provided inside the extension plate 12 and connected to the nozzle component 62. Air outlet holes are evenly distributed on the nozzle component 62.
[0050] When the mold table 2 moves to the position of the dust blowing assembly 6, the nozzle 62 is located above the material inlet 21. The support component 61 has a cavity and an air inlet. One end of the air inlet is connected to the cavity, and the other end is connected to an external air pump. When the material in the mold table 2 is removed, it moves above the material inlet 21 through the nozzle 62. The external air pump generates gas, which is transmitted to the nozzle 62 through the cavity. The nozzle 62 discharges the gas through the air outlet, so that the gas blows dust from the material inlet 21, preventing the accumulation of impurities generated during material processing in the material inlet 21.
[0051] In one embodiment, reference is made to Figure 1 and Figure 2 It also includes a feeding assembly 7, and the base 1 is also provided with a mounting plate 13. The feeding assembly 7 includes a fourth push rod component 71 and a push plate 72. The fourth push rod component 71 is disposed on the mounting plate 13. The fourth push rod component 71 is a pneumatic push rod in the prior art. The piston end of the fourth push rod component 71 passes through the mounting plate 13 and is connected to the push plate 72. Through the cooperation of the fourth push rod component 71, the push plate 72 is moved closer to or away from the mold table 2. The push plate 72 is moved by controlling the fourth push rod component 71, so that the push plate 72 pushes the material away from the mold table 2, thereby removing the material from the mold table 2 and reducing manual intervention.
[0052] The feeding assembly 7 also includes a guide plate 73, which is located on the other side of the base 1 away from the mounting plate 13. The guide plate 73 is located on one side of the support component 61. The guide plate 73 allows the material on the guide plate 73 to flow along the tilt angle of the guide plate 73, thereby avoiding the accumulation of material.
[0053] In one embodiment, reference is made to Figure 1 and Figure 2 The support component 61 includes a fixed rod 611 and a movable rod 612. The fixed rod 611 has a mounting groove 6111, and the movable rod 612 has a through hole. When a portion of the movable rod 612 is moved into the mounting groove 6111, a cavity is formed between the through hole and the mounting groove 6111. The nozzle 62 is mounted on the movable rod 612. The overall height of the support component 61 is composed of the fixed rod 611 and the movable rod 612 located outside the fixed rod 611. According to the movement of the movable rod 612 on the fixed rod 611, the height position of the nozzle 62 changes synchronously. By changing the position height of the nozzle 62, the limiting situation when the mold table 2 moves can be avoided, and it can be effectively adapted to different materials and operating environments, improving the flexibility of the dust blowing assembly 6.
[0054] In one embodiment, reference is made to Figure 4The first mold head 441 and the second mold head 442 have a disc body 445 with several evenly distributed through holes. The support base 443 has a threaded hole at the position corresponding to the through hole. When the through hole and the threaded hole are aligned, the bolt passes through the through hole and is threadedly connected to the threaded hole. The first mold head 441 and the second mold head 442 can be installed on the support base 443 by bolting the disc body 445 and the support base 443, so that the first mold head 441 or the second mold head 442 can be replaced after long-term use.
[0055] In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0056] Those skilled in the art should understand that the above embodiments are merely for illustrative purposes and are not intended to limit the scope of this application. Those skilled in the art can make other changes or modifications based on the above disclosure, and these changes or modifications still fall within the scope of this application.
Claims
1. A stamping device for machining shafts, characterized in that: It includes a base, a mold table, a first push rod component, and a punch assembly. The punch assembly is located on the base, the base has a slide groove, the mold table is movably disposed on the slide groove, and the mold table has a material feeding port. The first push rod component is disposed at the end of the platform away from the punch assembly. The piston end of the first push rod component is connected to the die table. Through the cooperation of the first push rod component, the die table moves along the length direction of the slide to the bottom of the punch assembly. The punch press assembly includes a support frame, a bearing plate, a second push rod component, and a die head component. The support frame is mounted on the platform. The bearing plate is movably mounted on the support frame and connected to the piston end of the second push rod component. The second push rod component is fixed to the top of the support frame. The bearing plate has a receiving groove on the side facing the platform, and the die head component is installed in the receiving groove. The die head component has a first die head and a second die head spaced apart. When the die table is located below the support plate, the first die head or the second die head is embedded into the material inlet by the cooperation of the second push rod component and the support plate.
2. The stamping device for shaft machining according to claim 1, characterized in that: It also includes a third push rod component, the bottom of the slide is provided with a placement groove, and the third push rod component is disposed at the bottom of the mold table and located in the placement groove; The piston end of the third push rod component is provided with a storage plate, which is located inside the material inlet, and the outer periphery of the storage plate is in contact with the inner wall of the material inlet; With the cooperation of the third push rod component, the placement plate can move relative to the material inlet.
3. The stamping device for shaft machining according to claim 1, characterized in that: The die head component also includes a support base and a rotating lead screw. The support base is movably disposed within the receiving groove, and the first die head and the second die head are spaced apart on the support base. The rotating lead screw is rotatably disposed in the receiving groove and connected to a lead screw bearing seat. The support seat is installed on the rotating lead screw. One end of the rotating lead screw extends to the outside of the bearing plate and is equipped with a handwheel.
4. The stamping device for shaft machining according to claim 1, characterized in that: It also includes a dust blowing assembly. An extension plate is provided on one side of the platform, and the dust blowing assembly is disposed on the extension plate. The dust blowing assembly includes a support component and a nozzle component. The support component is disposed in the extension plate and connected to the nozzle component. When the mold table moves to the position of the dust blowing assembly, the nozzle is located above the material inlet; The support component has a cavity and an air inlet. One end of the air inlet is connected to the cavity, and the other end is connected to an external air pump.
5. The stamping device for shaft machining according to claim 4, characterized in that: It also includes a feeding assembly, and the platform is further provided with a mounting plate. The feeding assembly includes a fourth push rod component and a push plate. The fourth push rod component is disposed on the mounting plate, and the piston end of the fourth push rod component passes through the mounting plate and is connected to the push plate. The fourth push rod component is used to move the push plate closer to or further away from the mold table.
6. The stamping device for shaft machining according to claim 5, characterized in that: The feeding assembly also includes a guide plate, which is disposed on the side of the base away from the mounting plate and is located on one side of the support component.
7. The stamping device for shaft machining according to claim 4, characterized in that: The bracket component includes a fixed rod and a movable rod. The fixed rod has a mounting groove, and the movable rod has a through hole. When a portion of the movable rod is moved and disposed within the mounting groove, the cavity is formed between the through hole and the mounting groove. The nozzle is mounted on the movable rod, and the height of the nozzle changes synchronously as the movable rod moves on the fixed rod.