Highly wear-resistant guide plate for punching machine

By using a ball-and-hole connection method and a carbon fiber reinforced composite material load-bearing layer design, the problem of complicated installation of high wear-resistant guide plates is solved, achieving rapid installation, stability, and wear resistance, and improving the stamping accuracy and production efficiency of punch presses.

CN223571826UActive Publication Date: 2025-11-21KUNSHAN GAOJIANG MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422654000.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-11-21
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The installation and disassembly of existing high wear-resistant guide plates are cumbersome, resulting in low installation efficiency and increased labor intensity for workers.

Method used

The design employs a ball-and-hole connection method, combined with a load-bearing layer made of carbon fiber reinforced composite material and aluminum alloy, which simplifies the installation process. Furthermore, the PTFE coating reduces friction and enhances the wear resistance and stability of the guide plate.

Benefits of technology

It enables quick and easy installation and disassembly, improves installation efficiency, ensures the stability and accuracy of the guide plate, extends service life, and reduces energy loss and corrosion impact.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of guide plates, and discloses a highly wear-resistant guide plate for a punch press, which comprises two guide plates, the top ends of the guide plates are fixedly connected with two splicing components for connection, the left and right sides of the guide plates are fixedly connected with joining blocks, the interiors of the joining blocks are slidably connected with fixing rods, and the fixing rods are fixedly connected with the splicing components. A sliding rod is slidably connected into the fixing rod, an arc-shaped block is fixedly connected to the bottom end of the sliding rod, a limiting rod is fixedly connected to the bottom end of the arc-shaped block, the limiting rod is sleeved with a strong spring, a limiting plate is fixedly connected to the bottom end of the limiting rod, and a containing hole is formed in the bottom end of the fixing rod. According to the guide plate, complex tools are not needed, the labor intensity of workers is reduced, the installation efficiency is greatly improved, firm connection can be provided, the guide plate is not prone to loosening in the working process of a punching machine, and the stability and precision of the guide plate are guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of guide plate especially uses high wear -resisting guide plate of punch. BACKGROUND

[0002] Punch, also called punch press, is a kind of processing equipment that makes plastic deformation or separation to metal plate material etc. to obtain the required shape and size, when punch works, the slider needs to move along the accurate straight trajectory, to ensure that the product size is accurate and the shape is regular. High wear -resisting guide plate can provide accurate guide for the slider, ensure that the slider always runs along the established straight trajectory, thereby improve the punching precision.

[0003] In the prior art, part of the high wear -resisting guide plate is usually fixed on the corresponding position of the punch through bolt during installation. It is necessary to punch on the guide plate and punch body, and then fasten with bolt through the hole, but such installation and disassembly are more cumbersome, and need to be operated using tools, which not only increases the labor intensity of workers, but also reduces the installation efficiency, therefore, the high wear -resisting guide plate for punch is proposed for the above problems. UTILITY MODEL CONTENT

[0004] The utility model discloses a high wear -resisting guide plate for punch is provided to solve the problems existing in the prior art, aiming at improving the frequent installation and disassembly in the prior art, reducing the installation efficiency.

[0005] To achieve the above object, the utility model provides the following technical scheme: high wear -resisting guide plate for punch, including two guide plates, the top of guide plate is fixedly connected with two splicing components for connection, the left and right sides of guide plate are all fixedly connected with link block, the inside of link block is slidably connected with fixed link, the inside of fixed link is slidably connected with sliding link, the bottom of sliding link is fixedly connected with arc block, the bottom of arc block is fixedly connected with limit rod, the outside of limit rod is equipped with strong spring, the bottom of limit rod is fixedly connected with limit board, the inside of the bottom of fixed link is equipped with containing hole, the outside of the middle end of fixed link is equipped with two movable holes, the inside of movable hole is movably connected with clamping ball, the top of guide plate is equipped with two texture grooves, the inside of guide plate is provided with bearing assembly for supporting.

[0006] Further, the splicing component includes a connecting plate, the inside of the front and rear sides of the connecting plate is threadedly connected with a bolt, and the bottom of the bolt is threadedly connected with the inside of the top of the connecting plate.

[0007] Further, the top of the sliding link is fixedly connected with a pulling disc, and the outside of the limit rod is slidably connected with the inner wall of the bottom of the fixed link.

[0008] Further, one end of the strong spring is fixedly connected to the inner top end of the accommodating hole, and the other end of the strong spring is fixedly connected to the top end of the limiting plate.

[0009] Further, the outer portion of the limiting plate is slidingly connected to the inner portion of the accommodating hole, and the outer portion of the arc-shaped block is slidingly connected to the inner portion of the bottom end of the fixed rod.

[0010] Further, the outer portion of the sliding rod is in contact with the outer portion of the clamping ball, and the outer portion of the guide plate is coated with a PTFE coating.

[0011] Further, the bearing assembly comprises a bearing layer, the inner portion of the guide plate is provided with a corrosion-resistant plate, and the outer portion of the bearing layer is arranged in the inner portion of the guide plate.

[0012] Further, the material of the bearing layer is carbon fiber reinforced composite material, and the material of the corrosion-resistant plate is aluminum alloy.

[0013] The utility model discloses have following beneficial effects:

[0014] 1. In the utility model, after the hole of clamping is set up on the punch, the clamping ball is used to clamp and install in the hole, which is simple and fast, and does not need to use complex tools, reduces the labor intensity of staff, greatly improves the installation efficiency, and can provide firm connection, and is not easy to loosen in the punch working process, guarantees the stability and precision of the guide plate.

[0015] 2. In the utility model, the bearing layer is carbon fiber reinforced composite material, has very high strength and rigidity, can bear the huge pressure and impact force generated when the punch works, and cooperates with the corrosion-resistant layer of aluminum alloy material, can enhance the stability of the overall structure to a certain extent, prevents the strength reduction caused by corrosion, ensures that the guide plate is not easy to deform under high load working conditions, maintains accurate guide function, improves the punching precision and stability of the punch. DRAWINGS

[0016] Figure 1 It is the perspective view of the high-wear-resistance guide plate for punch put forward in the utility model;

[0017] Figure 2 It is the fixed rod structure schematic view of the high-wear-resistance guide plate for punch put forward in the utility model;

[0018] Figure 3 It is the enlarged view of A in the utility model; Figure 1

[0019] Figure 4 ​The utility model provides a high wear -resisting guide plate's bearing layer structure schematic diagram for punch.

[0020] Legend:

[0021] 1, guide plate; 2, connecting plate; 3, bolt; 4, link block; 5, fixed rod; 6, sliding rod; 7, pull disc; 8, arc block; 9, limiting rod; 10, strong spring; 11, limiting plate; 12, containing hole; 13, movable hole; 14, clamping ball; 15, texture groove; 16, bearing layer; 17, corrosion -resistant plate. Specific implementation

[0022] The technical scheme in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the range of protection of the utility model.

[0023] Reference Figure 1 And Figure 2 An embodiment provided by the utility model: high wear -resisting guide plate for punch, including two guide plates 1, the outside of guide plate 1 is smeared with PTFE coating, the coating can greatly reduce the friction coefficient of the surface of guide plate 1, makes the friction of guide plate 1 with other components in the working process of punch greatly reduce, thereby significantly improves the wear resistance and service life of guide plate 1, also helps to reduce the heat generated due to friction, reduces the energy loss of punch, the top of guide plate 1 is fixedly connected with two splicing assemblies for connection, the splicing assembly includes connecting plate 2, the inside of the front and rear two sides of connecting plate 2 is screw-connected with bolt 3, through the connecting action of bolt 3, can ensure that adjacent guide plate 1 is connected firmly and reliably, does not appear loose or separation during the working of punch, thereby guaranteeing the stamping precision and stability of punch.

[0024] The bottom end of bolt 3 is screw-connected on the top inside of connecting plate 2, the left and right sides of guide plate 1 are fixedly connected with link block 4, the inside of link block 4 is slidably connected with fixed rod 5, the inside of fixed rod 5 is slidably connected with sliding rod 6 for transmitting force, the top of sliding rod 6 is fixedly connected with pull disc 7 for facilitating the pulling of staff, the bottom end of sliding rod 6 is fixedly connected with arc block 8 with arc shape, for facilitating subsequent movement, the outside of arc block 8 is slidably connected on the bottom end inside of fixed rod 5 for providing stable movement, the bottom end of arc block 8 is fixedly connected with limiting rod 9 for transmitting force, the outside of limiting rod 9 is slidably connected on the bottom end inner wall of fixed rod 5 for providing stable movement, the outside of limiting rod 9 is sleeved with strong spring 10 for providing spring force and rebound force;

[0025] The bottom end of the limiting rod 9 is fixedly connected with a limiting plate 11 for limiting the position of the limiting rod 9. The bottom end of the fixed rod 5 is provided with a containing hole 12 to provide additional containing space. The limiting plate 11 is slidably connected to the inside of the containing hole 12. One end of the strong spring 10 is fixedly connected to the top end of the containing hole 12, and the other end of the strong spring 10 is fixedly connected to the top end of the limiting plate 11. The middle end of the fixed rod 5 is provided with two movable holes 13 on the outside. The movable holes 13 are movably connected with the engaging balls 14 inside for rolling. In the event of an accident, the engaging balls 14 are rolled in place instead of being directly detached. The outside of the sliding rod 6 is in contact with the outside of the engaging balls 14 for extruding the engaging balls 14 during the clamping process to ensure the stability of the engaging balls 14.

[0026] Referring to Figure 3 and Figure 4 , the top end of the guide plate 1 is provided with two texture grooves 15. These texture grooves 15 have important functions. On the one hand, they can store lubricating oil during the working process of the punch, so that the lubricating oil can be evenly distributed on the contact surface of the guide plate and other components, thereby effectively reducing friction and improving the wear resistance and service life of the guide plate. On the other hand, the texture grooves 15 can also enhance the friction of the surface of the guide plate, prevent sliding or displacement during the working process, and ensure the punching precision and stability of the punch. The inside of the guide plate 1 is provided with a bearing assembly for support, which includes a bearing layer 16. The inside of the guide plate 1 is provided with a corrosion-resistant plate 17. The bearing layer 16 and the corrosion-resistant plate 17 partially cooperate with each other, so that the guide plate can maintain good performance in various complex working environments. The corrosion-resistant part can effectively protect the guide plate from the influence of external corrosive factors and prolong the service life of the guide plate.

[0027] The bearing layer 16 is arranged inside the guide plate 1. The material of the bearing layer 16 is carbon fiber reinforced composite material. Carbon fiber reinforced composite material has very high strength and stiffness, which can provide strong support for the guide plate and withstand the huge pressure and impact force generated during the working of the punch without deformation or damage. At the same time, this material also has good fatigue resistance and can maintain stable performance during long-term use, prolonging the service life of the guide plate. In addition, the carbon fiber reinforced composite material is light in weight, which can realize the lightweight design of the guide plate, reduce the operating burden of the punch, improve the production efficiency, and the corrosion-resistant plate 17 is made of aluminum alloy, which can protect the guide plate from erosion in humid, corrosive gas and other harsh environments.

[0028] Working principle: the PTFE coating outside the guide plate 1 greatly reduces the friction coefficient of the guide plate 1 and other components during the work of the punch, reduces the heat generated by friction, reduces the energy loss of the punch, and significantly improves the wear resistance and service life of the guide plate 1. The splicing assembly at the top end of the guide plate 1 plays an important role when connecting adjacent guide plates 1, the connecting plate 2 is connected with the connecting plate 2 of the adjacent guide plate 1 through the bolt 3, ensuring firm and reliable connection, ensuring the stamping precision and stability of the punch. The abutment block 4 on the left and right sides of the guide plate 1 cooperates with the fixed rod 5, when the punch works and generates vibration or impact force, the fixed rod 5 slides in the abutment block 4, absorbs and disperses the force.

[0029] The staff pulls the sliding rod 6 by pulling the disc 7, the sliding rod 6 drives the arc block 8 to slide inside the bottom end of the fixed rod 5, the arc block 8 drives the limiting rod 9 to slide in the inner wall of the bottom end of the fixed rod 5, the limiting rod 9 drives the limiting plate 11 to slide in the containing hole 12, and at the same time, the strong force spring 10 is compressed. When the external force disappears, the strong force spring 10 rebounds, pushes the limiting plate 11 to drive the limiting rod 9 to make the arc block 8 and the sliding rod 6 return to the original position, and in the rebounding process, the outer part of the sliding rod 6 is in contact with the clamping ball 14, and the clamping ball 14 is extruded, so that the clamping ball 14 can only roll in the movable hole 13. In the event of an accident, the clamping ball 14 will not directly come off, but will roll in place, ensuring the stability of the clamping ball 14.

[0030] The texture groove 15 at the top end of the guide plate 1 stores lubricating oil during the work of the punch, which makes the lubricating oil evenly distributed on the contact surface of the guide plate 1 and other components, effectively reducing friction and improving the wear resistance and service life of the guide plate 1. On the other hand, it enhances the surface friction of the guide plate 1, prevents sliding or displacement, and ensures the stamping precision and stability of the punch. The bearing layer 16 and the corrosion-resistant plate 17 inside the guide plate 1 cooperate with each other, the bearing layer 16 is made of carbon fiber reinforced composite material, which provides strong support for the guide plate 1, withstands the huge pressure and impact force generated during the work of the punch without deformation or damage, has good fatigue resistance, maintains stable performance during long-term use, prolongs the service life of the guide plate 1, and at the same time realizes lightweight design, reduces the operating burden of the punch, and improves production efficiency. The corrosion-resistant plate 17 is made of aluminum alloy material, which protects the guide plate 1 from corrosion in humid, corrosive gas and other harsh environments.

[0031] Finally, it should be pointed out that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. within the spirit and principles of the utility model, should be included in the protection scope of the utility model.

Claims

1. A high wear-resistant guide plate for a punch press, comprising two guide plates (1), characterized in that: The top of the guide plate (1) is fixedly connected to two splicing components for connection. The left and right sides of the guide plate (1) are fixedly connected to connecting blocks (4). The connecting blocks (4) are slidably connected to a fixing rod (5). The fixing rod (5) is slidably connected to a sliding rod (6). The bottom end of the sliding rod (6) is fixedly connected to an arc-shaped block (8). The bottom end of the arc-shaped block (8) is fixedly connected to a limiting rod (9). The limiting rod (9) is sleeved with a strong spring (10). The bottom end of the limiting rod (9) is fixedly connected to a limiting plate (11). The bottom end of the fixing rod (5) is provided with a receiving hole (12). The middle end of the fixing rod (5) is provided with two movable holes (13). The movable holes (13) are movably connected to a locking ball (14). The top of the guide plate (1) is provided with two textured grooves (15). The inside of the guide plate (1) is provided with a support component for support.

2. The high wear-resistant guide plate for punch presses according to claim 1, characterized in that: The splicing assembly includes a connecting plate (2), and bolts (3) are threadedly connected to the front and rear sides of the connecting plate (2). The bottom end of the bolts (3) is externally threaded to the top end of the connecting plate (2).

3. The high wear-resistant guide plate for punch presses according to claim 1, characterized in that: The top end of the sliding rod (6) is fixedly connected to a pull plate (7), and the outer side of the limiting rod (9) is slidably connected to the inner wall of the bottom end of the fixed rod (5).

4. The high wear-resistant guide plate for punch presses according to claim 1, characterized in that: One end of the strong spring (10) is fixedly connected to the top of the inside of the receiving hole (12), and the other end of the strong spring (10) is fixedly connected to the top of the limiting plate (11).

5. The high wear-resistant guide plate for punch presses according to claim 1, characterized in that: The limiting plate (11) is externally slidably connected to the inside of the receiving hole (12), and the arc-shaped block (8) is externally slidably connected to the inside of the bottom end of the fixing rod (5).

6. The high wear-resistant guide plate for punch presses according to claim 1, characterized in that: The outside of the sliding rod (6) is in contact with the outside of the locking ball (14), and the outside of the guide plate (1) is coated with PTFE.

7. The high wear-resistant guide plate for punch presses according to claim 1, characterized in that: The bearing assembly includes a bearing layer (16), a corrosion-resistant plate (17) is disposed inside the guide plate (1), and the outer side of the bearing layer (16) is disposed inside the guide plate (1).

8. The high wear-resistant guide plate for punch presses according to claim 7, characterized in that: The material of the bearing layer (16) is carbon fiber reinforced composite material, and the material of the corrosion resistant plate (17) is aluminum alloy.