Semi-automatic cooling and pressing device
By designing a semi-automatic cooling and pressing device, the synchronous cooling and flattening of aluminum products is achieved using pressure components and cooling and pressing components, which solves the problem of high defect rate in cooling and flattening of aluminum products after welding and improves product quality.
Patent Information
- Application Number
- CN202423092896.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-16
AI Technical Summary
The separate requirements of cooling and flattening processes for welded aluminum products lead to a high defect rate, and the condition of the intermediate soft aluminum strip is difficult to control.
Design a semi-automatic cooling and pressing device. By setting up a pressure component and a cooling and pressing component, cooling and pressing can be carried out simultaneously. The action time and pressure holding time are controlled by a cylinder and a pressure gauge. Synchronous cooling and pressing are achieved by combining a water passage hole and a limiting post.
This technology enables simultaneous cooling and flattening of the product while it is in a softened state, thereby improving the yield rate.
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Figure CN223571841U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of welding production, in particular to a kind of semi-automatic cooling and pressing device. BACKGROUND
[0002] In product manufacturing process, aluminum product after welding needs to be treated to meet the process requirements. First, the product temperature reaches 500 DEG C after welding, must use artificial clamp clamp and naturally cool about 2 hours, during which cannot contact moisture;Second, since the product is stacked by multiple aluminum sheets and welded at both ends, it is easy to lift during welding, so it needs to be flattened after cooling;
[0003] However, the requirements and processing methods of the two processes of cooling and flattening lead to high product failure rate, and the state of intermediate soft aluminum row is difficult to control.
[0004] Therefore, it is urgent to design a new cooling and pressing device to solve the above problems. INVENTION CONTENT
[0005] The utility model aims at overcoming the above shortcomings, and provides a kind of semi-automatic cooling and pressing device, by setting pressure component and cooling and pressing component, cooling and flattening are carried out simultaneously, product enters in softened state, ensures that hardening and cooling are completed synchronously, and the yield is improved.
[0006] Technical scheme: in order to realize the above purpose, the utility model provides a kind of semi-automatic cooling and pressing device, including chassis, mounting bracket, pressure component and cooling and pressing component;The mounting plate is provided on the chassis;The mounting bracket is set on mounting plate;The pressure component is set on mounting bracket;The cooling and pressing component is located between mounting plate and mounting bracket, and is connected with mounting plate and pressure component;The cooling and pressing component includes lower plate, mounting seat and upper plate;The lower plate is set on mounting plate by mounting seat;The upper plate is located in the lower part of pressure component;The lower plate and upper plate are both internally provided with a plurality of water holes;The lower plate and upper plate cooperate to complete cooling and pressing.
[0007] Further, the pressure component includes cylinder and pressure gauge;The cylinder is set on mounting bracket, and the output end is connected with lower plate;The pressure gauge is set on cylinder.Cylinder cooperates with pressure gauge, ensures that action time and pressure maintaining time are controllable, ensures that product pressing process is stably carried out.
[0008] Further, the water hole in the lower plate and upper plate is connected with condenser tank, to ensure that condensate uniformly passes through water hole during operation.The flow rate of condensate in water hole is controlled by external condenser tank, to further control the cooling speed of product, and ensure product quality.
[0009] Further, the gas cylinder output end and the lower plate are provided with a reinforcing plate set. The reinforcing plate set strengthens the connection between the gas cylinder output end and the lower plate, and ensures the stability of the mechanism.
[0010] Further, the lower plate is provided with a plurality of product limiting columns at one end close to the water hole. The product limiting columns ensure that the product can be accurately placed on the lower plate, and provide limiting for subsequent pressing.
[0011] Further, when the product is placed on the lower plate, the product is limited by the edges of the plurality of product limiting columns.
[0012] Further, the side opposite to the product limiting column on the lower plate is provided with a positioning column; the positioning column is higher than the product limiting column. The positioning column is used for positioning the upper plate, and ensures the accuracy of pressing of the upper plate and the lower plate; the positioning column is higher than the product limiting column, so that the upper plate is first positioned by the positioning column, and then the product is pressed flat under the limiting of the product limiting column, and the yield of product pressing is ensured.
[0013] Further, the upper plate is provided with a groove corresponding to the product limiting column and the positioning column. The groove cooperates with the product limiting column and the positioning column, and ensures the smooth pressing.
[0014] The above technical scheme can have the following beneficial effects:
[0015] 1. The semi-automatic cooling and pressing device can ensure that the action time and the pressure maintaining time are controllable, and ensure that the product pressing process is stably performed.
[0016] 2. The semi-automatic cooling and pressing device can simultaneously perform cooling and flattening by setting the pressure assembly and the cooling and pressing assembly, so that the product enters in a softened state, and ensures that the hardening and cooling are synchronously completed, and the yield is improved. DRAWINGS
[0017] Figure 1 FIG. 1 is a structural schematic view of the semi-automatic cooling and pressing device;
[0018] Figure 2 FIG. 2 is a structural schematic view of the cooling and pressing assembly in the semi-automatic cooling and pressing device;
[0019] Figure 3 FIG. 3 is a side view of the lower plate in the semi-automatic cooling and pressing device;
[0020] Figure 4 FIG. 4 is a B-B sectional view of the semi-automatic cooling and pressing device; Figure 3
[0021] Figure 5 FIG. 5 is a schematic view of the upper plate groove in the semi-automatic cooling and pressing device;
[0022] In the drawings:
[0023] 1 - base frame; 11 - mounting plate; 12 - mounting frame;
[0024] 2 - pressure assembly; 21 - air cylinder; 22 - air pressure gauge;
[0025] 211 - reinforcing plate set;
[0026] 3 - cooling and pressing assembly; 31 - lower plate; 32 - mounting seat; 33 - upper plate; 34 - water hole;
[0027] 311 - product limiting column; 312 - positioning column; 331 - slotted hole. DETAILED DESCRIPTION
[0028] The embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary and are intended to explain the present application, and cannot be understood as limiting the present application. EMBODIMENT
[0029] In the embodiment, as shown in Figure 1 and Figure 4 The present application discloses a kind of semi-automatic cooling and pressing device, including base frame 1, mounting frame 12, pressure assembly 2 and cooling and pressing assembly 3;The mounting plate 11 is equipped on the base frame 1;The mounting frame 12 is located on mounting plate 11;The pressure assembly 2 is located on mounting frame 12;The cooling and pressing assembly 3 is located between mounting plate 11 and mounting frame 12, and is connected with mounting plate 11 and pressure assembly 2;The cooling and pressing assembly 3 includes lower plate 31, mounting seat 32 and upper plate 33;The lower plate 31 is located on mounting plate 11 by mounting seat 32;The upper plate 33 is located in the lower part of pressure assembly 2;The lower plate 31 and upper plate 33 are equipped with several water holes 34 in the inside;The lower plate 31 and upper plate 33 cooperate to complete cooling and pressing.
[0030] In particular, the mounting frame 12 upper portion both sides are equipped with baffle, for preventing water hole 34 external condensing pipe when, condensing pipe disorder influence pressure assembly 2 carries out pressing operation.
[0031] In the embodiment, as shown in Figure 1 The pressure assembly 2 includes air cylinder 21 and air pressure gauge 22;The air cylinder 21 is located on mounting frame 12, and output end is connected with lower plate 31;The air pressure gauge 22 is located on air cylinder 21.
[0032] In particular, the pressure assembly 2 can also use other types of actuating elements such as hydraulic cylinders or electric cylinders to apply pressure, and is not limited to the cylinder 21 and the pressure gauge 22.
[0033] In this embodiment, as shown in Figure 4 The water passage hole 34 in the lower plate 31 and the upper plate 33 is externally connected to a condenser tank to ensure that the condensate passes through the water passage hole 34 at a uniform speed during operation.
[0034] Specifically, the water passage hole 34 is provided with threads at both ends, which are connected to the condenser pipe through threads when the condenser tank is externally connected, facilitating installation and disassembly while also ensuring the stability of the connection.
[0035] In particular, the condensate in the water passage hole 34 uses water as a preferred option.
[0036] In this embodiment, as shown in Figure 2 The output end of the cylinder 21 and the lower plate 31 are provided with a reinforcing plate group 211.
[0037] Specifically, the output end of the cylinder 21 and the lower plate 31 are connected through the reinforcing plate group 211 and screws to enhance the stability of the connection.
[0038] In this embodiment, as shown in Figure 2 and Figure 3 The lower plate 31 is provided with a plurality of product limiting columns 311 near one end of the water passage hole 34.
[0039] In particular, the product limiting column 311 is made of heat-resistant steel as a preferred option.
[0040] In this embodiment, as shown in Figure 2 and Figure 3 The opposite side of the product limiting column 311 on the lower plate 31 is provided with a positioning column 312; the positioning column 312 is higher than the product limiting column 311.
[0041] In particular, the positioning column 312 is also made of heat-resistant steel as a preferred option.
[0042] In particular, the positioning column 312 can be provided with a plurality of columns, which cooperate with the product limiting column 311 to complete the limiting while the lower plate 31 and the upper plate 33 are pressed together.
[0043] In this embodiment, as shown in Figure 5 The upper plate 33 is provided with a slot 331 corresponding to the product limiting column 311 and the positioning column 312.
[0044] Specifically, the depth of the slot 331 is set according to the height of the product limiting column 311 and the positioning column 312.
[0045] The working principle of the above embodiment is as follows:
[0046] The utility model discloses a kind of semi-automatic cooling press bonding devices, condensing tank is connected to both ends of water hole 34, after ensuring that condensate flow rate in water hole 34 is uniform, product is placed on lower plate 31, and is limited to product limiting column 311 edge limit;Cylinder 21 drives upper plate 33 to move down, and is pressed with lower plate 31, simultaneously complete cooling and press bonding operation;After cooling press bonding is completed, cylinder 21 drives upper plate 33 to move up, and upper plate 33 is opened with lower plate 31, and product is removed.
[0047] The above is only the preferred embodiment of the utility model, it should be pointed out that, for the ordinary skilled person in the art, without departing from the principle of the utility model, can make a number of improvements, these improvements also should be considered as the protection scope of the utility model.
Claims
1. A semi-automatic cooling press device, characterized by: Include: The chassis (1), the chassis (1) is provided with mounting plate (11); Mounting bracket (12), the mounting bracket (12) is provided on the mounting plate (11); Pressure assembly (2), the pressure assembly (2) is provided on the mounting bracket (12); Cooling and pressing assembly (3), the cooling and pressing assembly (3) is provided between the mounting plate (11) and the mounting bracket (12), and is connected with the mounting plate (11) and the pressure assembly (2); The cooling and pressing assembly (3) includes a lower plate (31), a mounting seat (32) and an upper plate (33); The lower plate (31) is provided on the mounting plate (11) through the mounting seat (32); the upper plate (33) is provided on the lower part of the pressure assembly (2); The lower plate (31) and the upper plate (33) are provided with a plurality of water holes (34) inside; the lower plate (31) and the upper plate (33) cooperate to complete the cooling and pressing.
2. The semi-automatic cooling press device according to claim 1, characterized in that: The pressure assembly (2) includes a cylinder (21) and a pressure gauge (22); The cylinder (21) is provided on the mounting bracket (12), and the output end is connected with the lower plate (31); the pressure gauge (22) is provided on the cylinder (21).
3. The semi-automatic cooling press apparatus according to claim 1, wherein: The water hole (34) inside the lower plate (31) and the upper plate (33) is circumscribed by a condenser, which ensures that the condensate passes through the water hole (34) at a uniform speed during operation.
4. The semi-automatic cooling press apparatus according to claim 2, wherein: The cylinder (21) output end and the lower plate (31) between the reinforcement plate group (211).
5. The semi-automatic cooling press apparatus of claim 1, wherein: The lower plate (31) is provided with a plurality of product limiting columns (311) near one end of the water hole (34).
6. The semi-automatic cooling press apparatus of claim 2, wherein: The opposite side of the product limiting column (311) on the lower plate (31) is provided with a positioning column (312); the positioning column (312) is higher than the product limiting column (311).
7. The semi-automatic cooling press apparatus of claim 1, wherein: The upper plate (33) is provided with a slot (331) corresponding to the product limiting column (311) and the positioning column (312).