Horizontal continuous casting device for new tin-phosphorus alloy material for military industry

By combining the side plate and top plate structure with a servo motor-driven bidirectional screw system, the problems of easy damage and safety hazards on the outside of the continuous casting device are solved, achieving closed protection and guiding and limiting transmission of materials.

CN223571973UActive Publication Date: 2025-11-21HENAN MENGYAO TECH CO LTD
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Patent Information

Application Number
CN202422961090.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-11-21
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

The existing horizontal continuous casting equipment for military-grade tin-phosphorus alloy is susceptible to external impact damage on the outside and lacks enclosed protection, posing a safety hazard. Furthermore, the open design can easily lead to burns to personnel.

Method used

The system employs a combination of side and top plates for enclosed protection, and combines a servo motor-driven bidirectional screw system to adjust the position of the rollers, thereby achieving the guiding and limiting transmission of the new tin-phosphorus alloy material.

Benefits of technology

It achieves closed protection of the outside of the continuous casting unit, improves safety, prevents personnel from entering the conveying area, and guides and limits the material during the conveying process to avoid deviation.

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Abstract

The utility model relates to the technical field of tin-phosphorus alloy new material production and processing, and discloses a horizontal continuous casting device for military tin-phosphorus alloy new materials, which comprises a crystallizer and a base, the crystallizer is arranged on the left side of the base, and a first side plate is arranged at the rear end of the base. When the horizontal continuous casting device of the new tin-phosphorus alloy material for the military industry is installed and used, a second side plate and a first side plate can be installed and fixed to the two ends of the exterior of the base through installation bolts correspondingly, and then the outer side of the continuous casting device can be closed in an auxiliary mode through the second side plate and the first side plate; according to the continuous casting device, auxiliary outer cover protection can be carried out on components in the continuous casting device, the closed continuous casting device can prevent external personnel from entering a tin-phosphorus alloy new material conveying area, the safety of the continuous casting device during production and use is improved, and the problem that auxiliary closed protection cannot be conveniently carried out on the outer side of the continuous casting device is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tin phosphorus alloy new material production and processing technical field, concretely to a horizontal continuous casting device of tin phosphorus alloy new material for military industry. BACKGROUND

[0002] ‌Tin phosphorus alloy is a new alloy material composed of tin, phosphorus and copper, has good electric conductivity and is not easy to heat and has many characteristics such as strong fatigue resistance and wear resistance and corrosion resistance, is widely used as the production material of military machinery parts because of its multiple physical and chemical properties, when the tin phosphorus alloy new material for military industry is produced, in order to improve the production efficiency of the material, the horizontal continuous casting device of tin phosphorus alloy new material for military industry is needed to carry out continuous production.‌‌

[0003] But in the production process of the tin phosphorus alloy new material for military industry using some horizontal continuous casting device of tin phosphorus alloy new material for military industry, the outside of the continuous casting device is mostly in open state, and some exposed device components are easy to be impacted by external objects, leading to deformation damage, and at the same time, the open continuous casting device, when the tin phosphorus alloy new material is conveyed, the high temperature can easily cause the burn of the personnel, and there is a certain safety hazard, and the outside of the continuous casting device cannot be protected.

[0004] Now, a new horizontal continuous casting device of tin phosphorus alloy new material for military industry is provided to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a horizontal continuous casting device of tin phosphorus alloy new material for military industry to solve the problem of not being convenient for auxiliary closed protection of the outside of the continuous casting device in the background art.

[0006] To achieve the above object, the utility model provides the following technical scheme: a horizontal continuous casting device of tin phosphorus alloy new material for military industry, including crystallizer and base, the left side of base is provided with crystallizer, the rear end of base is provided with side plate no.

[0007] As a further technical scheme of the utility model, the screw holes are respectively arranged with multiple groups at the inside of both ends of the base at equal intervals, the mounting bolts are respectively arranged with multiple groups at the bottom of the front end of side plate no.

[0008] As a further technical scheme of the utility model, the top of the side plate one and the side plate two is provided with a top plate, and the both ends of the bottom of the top plate are respectively fixed with an insertion block, the inside of the top of the side plate one and the side plate two is respectively provided with an insertion slot, the both sides of the insertion slot respectively penetrate the inside of the both sides of the side plate one and the side plate two, and the both ends of the top of the top plate are respectively fixed with a handle.

[0009] As a further technical scheme of the utility model, the top plate is provided with multiple groups at equal intervals, and the insertion block is inserted in the inside of the insertion slot.

[0010] As a further technical scheme of the utility model, the right side of the top of the base is fixedly provided with a mounting seat, the both ends of the top of the mounting seat are respectively provided with a mounting plate, the top and the bottom of one end of the mounting plate are respectively fixed with a fixed plate, a roller is movably connected between the fixed plates, the rear end of the mounting seat is fixedly provided with a servo motor, a bidirectional screw rod is movably connected in the inside of the mounting seat, the both ends of the outside of the bidirectional screw rod are respectively screw-connected with a threaded sleeve, the rear end of the bidirectional screw rod penetrates the inside of the rear end of the mounting seat, and multiple groups of the mounting seat are fixedly provided at equal intervals on the right side of the top of the base.

[0011] As a further technical scheme of the utility model, the top end of the threaded sleeve penetrates the inside of the top end of the mounting seat and is fixedly connected with the bottom end of the mounting plate, and the output shaft of the servo motor is fixedly connected with the rear end of the bidirectional screw rod.

[0012] As a further technical scheme of the utility model, the top end of the top plate is fixedly provided with a ladle, the left side of the top of the base is fixedly provided with a cooling chamber, two groups of mounting racks are arranged on the right side of the cooling chamber, the bottom end of the mounting rack is fixedly connected with the top end of the base, three groups of fixed frames are arranged on the right side of the top of the base, two groups of conveying rollers are movably connected with the top end and the bottom end in the inside of the fixed frame, the rear ends of the two groups of conveying rollers are connected through two groups of meshing gears, a speed reducer one is fixedly arranged on the front end of the fixed frame, and the output shaft of the speed reducer one is fixedly connected with the front end of one group of the conveying rollers to drive the two groups of conveying rollers to rotate simultaneously.

[0013] As a further technical scheme of the utility model, the top end in the inside of the mounting rack is movably connected with an upper traction rotating roller, the bottom end in the inside of the mounting rack is movably connected with a lower traction rotating roller, the front ends of the upper traction rotating roller and the lower traction rotating roller respectively penetrate the inside of the front end of the mounting rack, the front ends of the outside of the upper traction rotating roller and the lower traction rotating roller are respectively fixed with gears, a speed reducer two is fixedly arranged on the bottom of the rear end of the mounting rack, the front ends of the upper traction rotating roller and the lower traction rotating roller are connected through two groups of meshing gears, the output shaft of the speed reducer two is fixedly connected with the front end of the upper traction rotating roller to drive the upper traction rotating roller and the lower traction rotating roller to rotate simultaneously.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the horizontal continuous casting device for military-grade tin-phosphorus alloy not only facilitates auxiliary sealing and protection of the outside of the continuous casting device and facilitates auxiliary dust prevention of the inside of the connecting device, but also facilitates auxiliary guiding and limiting of the output and transmission of the new tin-phosphorus alloy material.

[0015] (1) By setting a base, side plate one, side plate two, threaded holes and mounting bolts, the continuous casting device is fixed with side plate two and side plate one at both ends of the base outside when in use. The side plate two and side plate one can be used to provide auxiliary enclosure for the outside of the continuous casting device. This not only provides auxiliary protection for the internal components of the continuous casting device, but also prevents external personnel from entering the tin-phosphorus alloy new material conveying area, thus improving the safety of the continuous casting device during production and use.

[0016] (2) By setting up side plate 2, side plate 1, top plate, handle, side plate 1, side plate 2, insert block and slot, when the device is installed and used, the insert block fixed at both ends of the bottom of the top plate can be inserted into the corresponding slot at the top of side plate 1 and side plate 2, and the top plate can be installed and fixed on the top of side plate 1 and side plate 2. By setting up multiple sets of top plates, as well as side plate 1 and side plate 2, the outside of the continuous casting device can be covered and dustproofed.

[0017] (3) By setting up a base, mounting seat, mounting plate, roller, double screw, threaded sleeve, fixing plate and servo motor, when the continuous casting device is used, the servo motor can be controlled to start and drive the double screw to rotate according to the size of the new tin-phosphorus alloy material produced. At the same time, the double screw can be driven by the threaded sleeve connected by the thread to move the two sets of mounting plates and rollers inward. After adjusting the distance between the two sets of rollers to match the size of the new tin-phosphorus alloy material, during the continuous casting output of the new tin-phosphorus alloy material and the conveying process to the right, the two sets of rollers can provide auxiliary guidance and limit for the two ends of the new tin-phosphorus alloy material, so that the new tin-phosphorus alloy material can be kept in the middle position inside the device and output to the right to avoid deviation. Attached Figure Description

[0018] Figure 1 This is a frontal cross-sectional view of the present invention.

[0019] Figure 2 This is a side view enlarged structural diagram of the top plate of this utility model;

[0020] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the diagram;

[0021] Figure 4 This is a side view enlarged structural schematic diagram of the mounting bracket of this utility model.

[0022] In the figure: 1, ladle; 2, crystallizer; 3, base; 4, mounting frame; 5, cooling chamber; 6, threaded hole; 7, fixing frame; 8, mounting seat; 9, conveying roller; 10, mounting plate; 11, speed reducer motor I; 12, roller; 13, top plate; 14, handle; 15, side plate I; 16, side plate II; 17, mounting bolt; 18, bidirectional screw rod; 19, threaded sleeve; 20, fixing plate; 21, servo motor; 22, plug; 23, slot; 24, upper traction roller; 25, speed reducer motor II; 26, lower traction roller; 27, gear. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0024] Please refer to Figures 1-4 The utility model provides an embodiment: a horizontal continuous casting device for military tin phosphorus alloy new material, including crystallizer 2 and base 3, the left side of base 3 is provided with crystallizer 2, the rear end of base 3 is provided with side plate I 15, the front end of base 3 is provided with side plate II 16, the inside of both ends of base 3 is respectively provided with threaded hole 6, the bottom of the rear end of side plate I 15 and the bottom of the front end of side plate II 16 are respectively provided with mounting bolt 17;

[0025] The threaded hole 6 is respectively provided with multiple groups at the inside of both ends of base 3 at equal intervals, the mounting bolt 17 is respectively provided with multiple groups at the bottom of the front end of side plate II 16 and the bottom of the rear end of side plate I 15 at equal intervals, and the mounting bolt 17 is respectively threaded and rotatably connected in the threaded hole 6 by penetrating the inside of side plate II 16 and side plate I 15;

[0026] Specifically, as Figure 1 And Figure 2 Indicated, can be respectively in both ends of the outside of base 3, after using mounting bolt 17 to install and fix side plate II 16 and side plate I 15 respectively in both ends of the outside of base 3, through the side plate II 16 and side plate I 15 set, the outside of continuous casting device can be assisted to be closed, not only can the components in the inside of continuous casting device be assisted to be covered and protected, but also the closed continuous casting device can prevent external personnel from entering the tin phosphorus alloy new material conveying area, improve the safety of continuous casting device production use.

[0027] The top end of the side plate one 15 and the side plate two 16 is provided with the top plate 13, and the bottom end of the top plate 13 is fixed with the plug 22 respectively, and the inside of the top end of the side plate one 15 and the side plate two 16 is provided with the slot 23 respectively, the both sides of the slot 23 are respectively penetrated through the inside of the both sides of the side plate one 15 and the side plate two 16, and the both ends of the top of the top plate 13 are fixed with the handle 14 respectively, and the top plate 13 is provided with multiple groups at equal intervals, and the plug 22 is inserted into the inside of the slot 23.

[0028] Specifically, as shown in Figures 1-3 The top end of the side plate one 15 and the side plate two 16 is provided with the top plate 13, and the bottom end of the top plate 13 is fixed with the plug 22 respectively, and the inside of the top end of the side plate one 15 and the side plate two 16 is provided with the slot 23 respectively, the both sides of the slot 23 are respectively penetrated through the inside of the both sides of the side plate one 15 and the side plate two 16, and the both ends of the top of the top plate 13 are fixed with the handle 14 respectively, and the top plate 13 is provided with multiple groups at equal intervals, and the plug 22 is inserted into the inside of the slot 23.

[0029] The top end of the base 3 is provided with the mounting seat 8 on the right side, and the both ends of the top of the mounting seat 8 are provided with the mounting plate 10 respectively, and the top and the bottom of one end of the mounting plate 10 are fixed with the fixed plate 20 respectively, and the fixed plate 20 is movably connected with the roller 12 between them, the rear end of the mounting seat 8 is fixed with the servo motor 21, the inside of the mounting seat 8 is movably connected with the bidirectional screw rod 18, and the both ends of the outside of the bidirectional screw rod 18 are respectively screwed with the thread sleeve 19, the rear end of the bidirectional screw rod 18 penetrates through the inside of the rear end of the mounting seat 8, the mounting seat 8 is provided with multiple groups at equal intervals on the right side of the top end of the base 3, the top end of the thread sleeve 19 penetrates through the inside of the top end of the mounting seat 8 and is fixedly connected with the bottom end of the mounting plate 10, and the output shaft of the servo motor 21 is fixedly connected with the rear end of the bidirectional screw rod 18.

[0030] Specifically, as shown in Figure 1 And Figure 2 According to the size of the tin phosphor alloy new material produced, the servo motor 21 is controlled to drive the bidirectional screw rod 18 to rotate, and the bidirectional screw rod 18 is rotated while the thread sleeve 19 is screwed to drive the two groups of mounting plates 10 and rollers 12 to move inward, and the distance between the two groups of rollers 12 is adjusted to the size of the tin phosphor alloy new material, and then the tin phosphor alloy new material is outputted and conveyed to the right, and the two ends of the tin phosphor alloy new material are guided and limited by the two groups of rollers 12 arranged symmetrically, so that the tin phosphor alloy new material can be kept at the middle position of the device and outputted to the right.

[0031] The top end of the crystallizer 2 is fixed with the ladle 1, the left side of the top end of the base 3 is fixed with the cooling chamber 5, and the right side of the cooling chamber 5 is provided with two groups of mounting racks 4, the bottom end of the mounting rack 4 is fixedly connected with the top end of the base 3, the right side of the top end of the base 3 is installed with three groups of fixed frames 7, and the top end and the bottom end in the fixed frame 7 are movably connected with two groups of conveying rollers 9, the rear end of the two groups of conveying rollers 9 is connected through two groups of meshing gears, the front end of the fixed frame 7 is fixedly installed with the speed reducer one 11, and the output shaft of the speed reducer one 11 is fixedly connected with the front end of one group of conveying rollers 9 to drive the two groups of conveying rollers 9 to rotate at the same time.

[0032] The top end in the mounting rack 4 is movably connected with the upper traction rotating roller 24, the bottom end in the mounting rack 4 is movably connected with the lower traction rotating roller 26, the front end of the upper traction rotating roller 24 and the lower traction rotating roller 26 penetrates the inside of the front end of the mounting rack 4 respectively, the front end outside the upper traction rotating roller 24 and the lower traction rotating roller 26 is fixedly connected with the gear 27 respectively, the bottom of the rear end of the mounting rack 4 is fixedly installed with the speed reducer two 25, the front end of the upper traction rotating roller 24 and the lower traction rotating roller 26 is connected through two groups of meshing gears 27, and the output shaft of the speed reducer two 25 is fixedly connected with the front end of the upper traction rotating roller 24 and drives the upper traction rotating roller 24 and the lower traction rotating roller 26 to rotate at the same time.

[0033] Working principle: the horizontal continuous casting device for the tin-phosphor alloy new material for military industry is installed and used, the side plate two 16 and the side plate one 15 are installed and fixed on the two ends outside the base 3 through the mounting bolt 17, the outside of the continuous casting device can be assisted to be closed through the side plate two 16 and the side plate one 15, the inside components of the continuous casting device can be assisted to be covered and protected, the closed continuous casting device can prevent external personnel from entering the tin-phosphor alloy new material conveying area, and the plug-in block 22 fixedly connected with the top plate 13 at the two ends of the bottom can be inserted into the inside of the corresponding slot 23 after the top end of the side plate one 15 and the side plate two 16, and then the top plate 13 can be installed and fixed on the top end of the side plate one 15 and the side plate two 16, a plurality of top plates 13 can be used in cooperation with the side plate one 15 and the side plate two 16 to assist in covering and dustproofing the outside of the continuous casting device.

[0034] In use, the molten metal is introduced into the ladle 1, and then introduced into the crystallizer 2, and the formed tin-phosphor alloy new material can be output from the right side outlet of the crystallizer 2, and the formed tin-phosphor alloy new material can be water-cooled in the cooling chamber 5, and the alcohol can be added into the water for preventing the oxidation of the material surface, and the formed tin-phosphor alloy new material can be pulled out to the right by the upper traction roller 24 and the lower traction roller 26, and conveyed to the right and guided out by the groups of conveying rollers 9, and the servo motor 21 can be controlled to drive the bidirectional screw rod 18 to rotate according to the size of the formed tin-phosphor alloy new material, and the two groups of mounting plates 10 and the rollers 12 can be driven to move inwards by the threaded sleeve 19, and the distance between the two groups of rollers 12 can be adjusted to the size of the tin-phosphor alloy new material, and the two ends of the tin-phosphor alloy new material can be guided and limited by the symmetrical rollers 12 during the conveying process, so that the tin-phosphor alloy new material can be accurately output to the right at the middle position in the device.

[0035] It will be apparent to those skilled in the art that the present application is not limited to the details of the above exemplary embodiments as such, but the present application can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Thus, the embodiments should be considered in all respects as illustrative and not restrictive, the scope of the present application being indicated by the appended claims rather than by the above description, and it is intended to be encompassing all changes and modifications within the meaning and range of equivalents of the claims. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.

Claims

1. A horizontal continuous casting device for a new military tin-phosphorus alloy material, comprising a crystallizer (2) and a base (3), characterized in that: The left side of the base (3) is provided with a crystallizer (2), the rear end of the base (3) is provided with a side plate one (15), the front end of the base (3) is provided with a side plate two (16), the inside of both ends of the base (3) is respectively provided with a threaded hole (6), and the bottom of the rear end of the side plate one (15) and the bottom of the front end of the side plate two (16) are respectively provided with a mounting bolt (17).

2. The horizontal continuous casting device of a new military tin-phosphorus alloy material according to claim 1, characterized in that: A plurality of groups of threaded holes (6) are arranged at intervals in the inside of both ends of the base (3), a plurality of groups of mounting bolts (17) are arranged at intervals in the bottom of the front end of the side plate two (16) and the bottom of the rear end of the side plate one (15), and the mounting bolts (17) respectively penetrate the inside of the side plate two (16) and the side plate one (15) and are threadedly connected in the threaded holes (6).

3. The horizontal continuous casting device of a new tin-phosphorus alloy material for military industry according to claim 1, characterized in that: The top end of the side plate one (15) and the side plate two (16) is provided with a top plate (13), both ends of the bottom of the top plate (13) are respectively fixed with an insertion block (22), the inside of the top end of the side plate one (15) and the side plate two (16) is respectively provided with an insertion slot (23), both sides of the insertion slot (23) penetrate the inside of both sides of the side plate one (15) and the side plate two (16), and both ends of the top of the top plate (13) are respectively fixed with a handle (14).

4. The horizontal continuous casting device of a new tin-phosphorus alloy material for military industry according to claim 3, characterized in that: The top plate (13) is arranged at intervals in a plurality of groups, and the insertion block (22) is inserted into the inside of the insertion slot (23).

5. The horizontal continuous casting device of a new tin-phosphorus alloy material for military industry according to claim 1, characterized in that: The right side of the top end of the base (3) is fixedly provided with a mounting seat (8), both ends of the top of the mounting seat (8) are respectively provided with a mounting plate (10), the top and bottom of one end of the mounting plate (10) are respectively fixed with a fixed plate (20), and the fixed plates (20) are movably connected with a roller (12), the rear end of the mounting seat (8) is fixedly provided with a servo motor (21), the inside of the mounting seat (8) is movably connected with a bidirectional screw rod (18), both ends of the outside of the bidirectional screw rod (18) are respectively threadedly connected with a threaded sleeve (19), the rear end of the bidirectional screw rod (18) penetrates the inside of the rear end of the mounting seat (8), and the mounting seat (8) is fixed at intervals in a plurality of groups on the right side of the top end of the base (3).

6. The horizontal continuous casting device of a new tin-phosphorus alloy material for military industry according to claim 5, characterized in that: The top end of the threaded sleeve (19) penetrates the inside of the top end of the mounting seat (8) and is fixedly connected with the bottom end of the mounting plate (10), and the output shaft of the servo motor (21) is fixedly connected with the rear end of the bidirectional screw rod (18).

7. The horizontal continuous casting device of a new tin-phosphorus alloy material for military industry according to claim 1, characterized in that: The top end of the crystallizer (2) is fixedly provided with a ladle (1), the left side of the top end of the base (3) is fixedly provided with a cooling chamber (5), the right side of the cooling chamber (5) is provided with two groups of mounting racks (4), the bottom end of the mounting rack (4) is fixedly connected with the top end of the base (3), the right side of the top end of the base (3) is provided with three groups of fixed racks (7), the top end and the bottom end of the inside of the fixed rack (7) are movably connected with two groups of conveying rollers (9), the rear ends of the two groups of conveying rollers (9) are connected through two groups of meshing gears, the front end of the fixed rack (7) is fixedly provided with a speed reducer one (11), and the output shaft of the speed reducer one (11) is fixedly connected with the front end of one group of conveying rollers (9) to drive the two groups of conveying rollers (9) to rotate relatively at the same time.

8. The horizontal continuous casting device of a new tin-phosphorus alloy material for military industry according to claim 7, characterized in that: The top end of the mounting frame (4) is movably connected with an upper traction roller (24), and the bottom end of the mounting frame (4) is movably connected with a lower traction roller (26). The front ends of the upper traction roller (24) and the lower traction roller (26) respectively penetrate the inside of the front end of the mounting frame (4). The front ends of the outside of the upper traction roller (24) and the lower traction roller (26) are respectively fixed with a gear (27). The bottom of the rear end of the mounting frame (4) is fixedly installed with a speed reducer No. 2 (25). The front ends of the upper traction roller (24) and the lower traction roller (26) are linked through two groups of meshing gears (27). The output shaft of the speed reducer No. 2 (25) is fixedly connected with the front end of the upper traction roller (24) and drives the upper traction roller (24) and the lower traction roller (26) to rotate at the same time.