Machining device for metal insert

By designing a metal insert machining device that integrates multi-axis machine tool functions, multi-directional machining of inserts is achieved through the cooperation of vertical and horizontal cutters, solving the problems of low production efficiency and high labor costs in existing technologies, and realizing high-efficiency machining and online inspection.

CN223572474UActive Publication Date: 2025-11-21浙江中财管道科技股份有限公司
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Patent Information

Application Number
CN202423109132.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-11-21
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing metal insert processing methods have low production efficiency, cannot achieve dedicated machine production, and cannot be inspected online, resulting in high labor costs.

Method used

Design a metal insert processing device, comprising a frame, chuck, moving mechanism, vertical blade, horizontal blade, robot arm, feeding mechanism, liquid receiving tray, housing, oil mist collector, vibrating feeder and chip conveyor. The device achieves multi-directional processing of inserts through the cooperation of the vertical blade and horizontal blade, and is equipped with an online detector and integrates multi-axis machine tool functions.

Benefits of technology

It enables efficient processing of inserts, eliminates the need to transport inserts between different processes, improves production efficiency, and enables online inspection, thereby reducing labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a metal insert machining device which comprises a rack, a chuck in driving connection with the rack through a driving motor, a first moving mechanism and a second moving mechanism installed on the rack, a vertical cutter in driving connection with the first moving mechanism, a cutter rest in driving connection with the second moving mechanism, and a transverse cutter installed on the side, close to the chuck, of the cutter rest. A feeding mechanism is arranged on the machine frame, a feeding box is arranged at a discharging port of the feeding mechanism, and a part of the feeding box is located above the chuck. According to the utility model, the vertical cutter and the transverse cutter are matched to complete the processing of the whole insert.
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Description

TECHNICAL FIELD

[0001] The utility model relates to insert processing equipment technical field more specifically, it relates to a kind of processing device of metal insert. BACKGROUND

[0002] Insert is the product of two materials embedded together, in the process of producing insert, the substrate embedded inside is usually fixed in advance in mold, then outer layer material is injected into mold, insert is packed into product in outer layer material forming process, to form inseparable coupling. Insert can improve the strength, rigidity, hardness, wear resistance and conductivity of local plastic part, can also increase the stability of plastic part shape and size, can also play a decorative role, improve the appearance quality of product. The existing metal insert processing mode has many processing procedures, personnel is needed to be equipped for processing production in each procedure, cannot realize special machine production, production efficiency is low, and cannot realize online thread detection, labor cost is high. UTILITY MODEL CONTENT

[0003] The utility model aims at overcoming the deficiency of prior art, provide a kind of processing device of metal insert.

[0004] To achieve the above object, the utility model adopts the following technical scheme:

[0005] The utility model discloses a kind of processing device of metal insert, including rack, chuck is drivenly connected on rack by drive motor, mobile mechanism one and mobile mechanism two are installed on rack, mobile mechanism one is drivenly connected with vertical knife, mobile mechanism two is drivenly connected with tool rest, horizontal knife is installed on the side of tool rest close to chuck, feeding mechanism is provided on rack, feeding box is provided at the discharge port of feeding mechanism, part of feeding box is located above chuck;It also includes liquid receiving tray, rack is located in liquid receiving tray.

[0006] Further, mobile mechanism one is drivenly connected with manipulator, manipulator is set closer to chuck relative to vertical knife.

[0007] Further, it also includes shell, shell is installed on rack and covers upper part of rack.

[0008] Further, oil mist collector is installed on the upper part of shell.

[0009] Further, it also includes vibration feed tray, the discharge port of vibration feed tray is connected with the inlet of feeding mechanism.

[0010] Further, it also includes chip cleaner, chip cleaner is located in liquid receiving tray, the inlet of chip cleaner is inserted into rack, conveying vehicle is provided below the discharge port of chip cleaner.

[0011] The utility model discloses a beneficial effect is: through vertical knife and horizontal knife cooperation to complete the processing of the whole insert, avoids the insert between different processes handling, storage, improves production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0012] Fig. 1 It is a structure schematic view of the processing device of the metal insert in the embodiment.

[0013] Fig. 2 It is another structure schematic view of the processing device of the metal insert in the embodiment.

[0014] Reference signs: 1, vibration feeding tray, 2, oil mist collector, 3, shell, 4, chip remover, 5, conveying vehicle, 6, liquid receiving tray, 7, feeding mechanism, 8, feeding box, 9, vertical knife, 10, manipulator, 11, chuck, 12, material receiving box, 13, horizontal knife, 14, tool holder, 15, detector, 16, moving mechanism one, 17, moving mechanism two, 18, rack. DETAILED DESCRIPTION

[0015] The technical scheme in the utility model embodiment will be clearly and completely described below with the drawings in the utility model embodiment, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the protection scope of the utility model.

[0016] As Figs. 1-2 The utility model discloses a processing device of metal insert, including rack 18, be connected with chuck 11 through drive motor drive on rack 18, be installed with moving mechanism one 16 and moving mechanism two 17 on rack 18, moving mechanism one 16 drive connection has vertical knife 9 and manipulator 10, and manipulator 10 is set up more close to chuck 11 relative to vertical knife 9, and moving mechanism two 17 drive connection has tool holder 14, and the one side of tool holder 14 close to chuck 11 is installed with horizontal knife 13, and be installed with detector 15 on tool holder 14, and detector 15 is used to detect the processing condition of insert. Be provided with feeding mechanism 7 on rack 18, and the discharge port of feeding mechanism 7 is provided with feeding box 8, and a part of feeding box 8 is located above chuck 11. Feeding mechanism 7 is conveying belt.

[0017] Moving mechanism one 16 and moving mechanism two 17 can drive vertical knife 9 and tool holder 14 linear translation along x, y and z axis at least, and this technology has been applied in multi-axis machine tool. Tool holder 14 is rotary tool holder. Realize vertical knife 9 and horizontal knife 13 move in multiple different directions, can better complete the processing of insert surface.

[0018] The feeding mechanism 7 transports the inserts to the feeding box 8. The inserts are taken out by the mechanical hand 10 and clamped and fixed in the chuck 11. The driving motor drives the chuck 11 to rotate, and the moving mechanism one 16 and the moving mechanism two 17 control the vertical knife 9 and the horizontal knife 13 to move, so as to turn the inserts. The horizontal knife 13 processes the bottom and the inner side of the inserts, while the vertical knife 9 processes the outer side. After the processing is completed, the mechanical hand 10 takes out the inserts from the chuck 11, flips and heads again, and then sends them into the chuck 11. Then the horizontal knife 13 and the vertical knife 9 process the end and the outer side at the same time.

[0019] The device also comprises a liquid receiving tray 6, and the rack 18 is located in the liquid receiving tray 6. The liquid receiving tray 6 collects the flowing turning fluid, so as to avoid the pollution of the production environment around the equipment.

[0020] The device also comprises a shell 3, which is installed on the rack 18 and covers the upper part of the rack 18. The shell 3 blocks part of the rack 18, plays a protective role, and can prevent the turning fluid from splashing out.

[0021] The rack 18 is provided with a receiving box 12 through a telescopic mechanism. The receiving box 12 is inclined, and the height of the end close to the chuck 11 is higher than that of the other end. The telescopic mechanism is a pneumatic cylinder or a hydraulic cylinder. During processing, the telescopic mechanism controls the receiving box 12 to retract into the rack 18, which does not affect the normal processing of the inserts. When the processing is completed and the inserts need to be discharged, the telescopic mechanism controls the receiving box 12 to move to the lower side of the chuck 11. The chuck 11 releases the inserts, and the inserts can fall into the receiving box 12. The inserts can slide down along the inclined receiving box 12 and fall into the finished product basket.

[0022] An oil mist collector 2 is installed on the upper part of the shell 3. The oil mist collector 2 collects the oil mist generated during processing to prevent the pollution from being discharged.

[0023] The device also comprises a vibrating feeding tray 1. The discharge port of the vibrating feeding tray 1 is connected with the feeding port of the feeding mechanism 7. The inserts in the vibrating feeding tray 1 enter the feeding mechanism 7 one by one through vibration.

[0024] The device also comprises a chip remover 4, which is located in the liquid receiving tray 6. The feeding port of the chip remover 4 extends into the rack 18. The chips and garbage generated during the processing of the inserts are sucked from the feeding port of the chip remover 4. A transport vehicle 5 is arranged below the discharge port of the chip remover 4. The chips and garbage are discharged from the discharge port of the chip remover 4 and fall into the transport vehicle 5 for collection. The chip remover 4 uses a vacuum pump as a power source and adopts a negative pressure adsorption mode to absorb and transport the chips and garbage.

[0025] The above merely is preferred implementation manner of the present application, the protection scope of the present application is not only limited to the above examples, and belongs to the technical scheme under the idea of the present application all belongs to the protection scope of the present application. It should be pointed out that, for ordinary skilled person in the art, under the premise of not departing from the principle of the present application, some improvements and decorations, these improvements and decorations should also be considered as the protection scope of the present application.

Claims

1. A processing apparatus for metal inserts, characterized in that, The system includes a frame (18), on which a chuck (11) is driven and connected by a drive motor. A first moving mechanism (16) and a second moving mechanism (17) are installed on the frame (18). The first moving mechanism (16) is driven and connected to a vertical blade (9), and the second moving mechanism (17) is driven and connected to a blade holder (14). A horizontal blade (13) is installed on the side of the blade holder (14) near the chuck (11). A feeding mechanism (7) is provided on the frame (18), and a feeding box (8) is provided at the outlet of the feeding mechanism (7). A part of the feeding box (8) is located above the chuck (11). The system also includes a liquid receiving tray (6), and the frame (18) is located inside the liquid receiving tray (6).

2. The metal insert processing apparatus according to claim 1, characterized in that, The moving mechanism (16) is driven by a robotic arm (10), which is positioned closer to the chuck (11) than the vertical blade (9).

3. The metal insert processing apparatus according to claim 1, characterized in that, It also includes a housing (3), which is mounted on the frame (18) and covers the upper part of the frame (18).

4. The metal insert processing apparatus according to claim 3, characterized in that, An oil mist collector (2) is installed on the upper part of the housing (3).

5. The metal insert processing apparatus according to claim 1, characterized in that, It also includes a vibrating feeder (1), the outlet of which is connected to the inlet of the feeding mechanism (7).

6. The metal insert processing apparatus according to claim 1, characterized in that, It also includes a chip conveyor (4), which is located in the liquid receiving tray (6). The inlet of the chip conveyor (4) extends into the frame (18), and a conveyor (5) is provided below the outlet of the chip conveyor (4).