Thin-wall welded pipe cutting machine with deburring function

Abstract

The utility model discloses a thin-wall welded pipe cutting machine with a deburring function, and belongs to the technical field of cutting devices.The thin-wall welded pipe cutting machine with the deburring function comprises a device base, an operation table top is fixedly installed at the upper end of the device base, a first stabilizing plate is fixedly installed on one side of the upper end of the operation table top, and a second stabilizing plate is fixedly installed on the other side of the upper end of the first stabilizing plate; a second stable plate is fixedly installed on the other side of the upper end of the operation table top, a second clamping base is fixedly installed on the side edge of the second stable plate, the structure of the grinding shell is arranged, a fixing piece is arranged in the grinding shell, a driving motor drives the fixing piece to rotate through a main control piece, and the fixing piece drives a grinding gear in the fixing piece to synchronously rotate; and when the cut thin-wall pipeline penetrates through the grinding gear, the grinding gear can grind and remove burrs on the cut-off end face of the thin-wall pipeline, so that cutting and grinding operation can be completed at the same time, and the machining efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of cutting device technology, and more specifically, to a thin-walled welded pipe cutting machine with deburring function. Background Technology

[0002] Thin-walled welded pipe is a type of galvanized steel pipe produced through high-frequency welding. It features thin walls, high strength, corrosion resistance, and ease of processing. Widely used in construction and manufacturing, it is a highly practical pipe material due to its economic, aesthetic, environmental, and safety advantages.

[0003] However, thin-walled welded pipes are prone to burrs during production and processing, which not only affects the appearance quality of the product but may also lead to safety hazards. Traditional deburring methods mostly rely on manual grinding or simple mechanical devices. These methods are generally inefficient and labor-intensive, making it difficult to meet the needs of modern large-scale industrial production. Most equipment can only perform one of the two tasks, deburring or cutting, and cannot be integrated into a single operation, resulting in a cumbersome and time-consuming overall production process. Summary of the Invention

[0004] The purpose of this invention is to provide a thin-walled welded pipe cutting machine with deburring function to solve the problems mentioned in the background art.

[0005] A thin-walled welded pipe cutting machine with deburring function includes a device base. An operating table is fixedly installed on the upper end of the device base. A first stabilizing plate is fixedly installed on one side of the upper end of the operating table, and a second stabilizing plate is fixedly installed on the other side of the upper end of the operating table. A second clamping seat is fixedly installed on the side of the second stabilizing plate. A device bracket is rotatably installed on the operating table behind the second clamping seat. A third electric push rod is rotatably arranged on the side of the device bracket. A cutting machine is rotatably installed on the upper end of the third electric push rod and the device bracket. A grinding housing is fixedly installed on the side of the second clamping seat. A fixing member is fixedly installed inside the grinding housing. A driven gear is arranged on the side of the fixing member. A grinding gear is arranged in the middle of the inner cavity of the driven gear. A drive motor is fixedly installed on the lower side of the inner cavity of the grinding housing. A drive gear is fixedly installed on the output end of the drive motor. The drive gear and the driven gear are meshed and connected.

[0006] A servo motor is fixedly installed on the side of the first stabilizing plate, and an adjusting threaded rod is fixedly installed on the output end of the servo motor. A first clamping seat is provided on the upper side of the adjusting threaded rod.

[0007] Furthermore, a first electric push rod is provided on the front side of the first clamping seat, a second electric push rod is provided on the front side of the second clamping seat, and a circular through groove is provided between the first clamping seat and the second clamping seat.

[0008] By adopting the above technical solution, the first electric push rod can control the opening and closing of the first clamping seat, and the second electric push rod can control the opening and closing of the second clamping seat, thereby enabling the thin-walled pipe to be fixed and moved.

[0009] Furthermore, a main control unit is fixedly installed on the upper rear side of the operating table, and a storage battery is fixedly installed on the lower side of the inner cavity of the device base, and the storage battery is electrically connected to the main control unit.

[0010] By adopting the above technical solution, the internal electrical equipment can be controlled through the main control unit, thereby realizing the automatic cutting and grinding of thin-walled pipes.

[0011] Furthermore, one end of the adjusting threaded rod is rotated to the side of the second stabilizing plate, and the adjusting threaded rod and the first clamping seat are connected by threads.

[0012] By adopting the above technical solution, when the servo motor drives the adjusting threaded rod to rotate, the adjusting threaded rod can control the first clamping seat to move left and right as a whole, thereby carrying and clamping the thin-walled pipe as a whole.

[0013] Furthermore, a pair of stabilizing screws are fixedly installed between the first stabilizing plate and the second stabilizing plate, and a pair of circular through slots corresponding to the stabilizing screws are opened at the lower end of the first clamping seat.

[0014] By adopting the above technical solution, when the stabilizing screw moves laterally while adjusting the threaded rod, the stabilizing screw can play a certain stabilizing role on the first clamping seat.

[0015] Furthermore, a fixing plate is fixedly installed on the side of the driven gear by bolts, and a grinding gear is fixedly installed between the fixing plate and the driven gear.

[0016] By adopting the above technical solution, the grinding gear can be removed by removing the fixing plate, making it convenient for operators to replace and maintain the grinding gear.

[0017] Furthermore, a limit frame is fixedly installed inside the fixing member on the side near the driven gear, and a rotating member is fixedly installed on the side of the driven gear.

[0018] By adopting the above technical solution, the driven gear can rotate inside the limit frame through the rotating component, which facilitates the grinding gear to grind the burrs at the cut position of the thin-walled pipe.

[0019] Compared with existing technologies, the advantages of this utility model are:

[0020] In this invention, a structure with a grinding housing is provided, and a fixing component is provided inside the grinding housing. The drive motor drives the fixing component to rotate through the main control, and the fixing component drives the grinding gear inside to rotate synchronously. When the cut thin-walled pipe passes through the grinding gear, the grinding gear will grind and remove burrs from the cut end face of the thin-walled pipe, thereby completing the cutting and grinding operations simultaneously and improving processing efficiency. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 This is a rear view of the overall structure of this utility model;

[0023] Figure 3 This is a structural schematic diagram of the fastener of this utility model;

[0024] Figure 4 This is a cross-sectional view of the fastener of this utility model.

[0025] The following are the labeling details in the diagram: 1. Main control unit; 2. First clamping seat; 3. Thin-walled pipe; 4. Servo motor; 401. First stabilizing plate; 402. Second stabilizing plate; 5. Operating table; 6. Device base; 7. First electric push rod; 8. Adjusting threaded rod; 9. Stabilizing screw; 10. Second clamping seat; 11. Second electric push rod; 12. Grinding housing; 13. Cutting machine; 14. Third electric push rod; 15. Device bracket; 16. Battery; 17. Driven gear; 18. Fixing component; 19. Drive gear; 20. Drive motor; 21. Fixing plate; 22. Grinding gear; 23. Rotating component; 24. Limit frame. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] like Figure 1 - Figure 4As shown, this embodiment of the utility model provides: a device base 6, an operating table 5 fixedly mounted on the upper end of the device base 6, a first stabilizing plate 401 fixedly mounted on one side of the upper end of the operating table 5, a second stabilizing plate 402 fixedly mounted on the other side of the upper end of the operating table 5, a second clamping seat 10 fixedly mounted on the side of the second stabilizing plate 402, a device bracket 15 rotatably mounted on the operating table 5 behind the second clamping seat 10, and a third electric push rod 14 rotatably mounted on the side of the device bracket 15. A cutting machine 13 is rotatably mounted on the upper end of the push rod 14 and the device bracket 15. A grinding housing 12 is fixedly mounted on the side of the second clamping seat 10. A fixing member 18 is fixedly mounted inside the grinding housing 12. A driven gear 17 is provided on the side of the fixing member 18. A grinding gear 22 is provided in the middle of the inner cavity of the driven gear 17. A drive motor 20 is fixedly mounted on the lower side of the inner cavity of the grinding housing 12. A drive gear 19 is fixedly mounted on the output end of the drive motor 20. The drive gear 19 and the driven gear 17 are meshed and connected.

[0028] A servo motor 4 is fixedly installed on the side of the first stabilizing plate 401. An adjusting threaded rod 8 is fixedly installed on the output end of the servo motor 4. A first clamping seat 2 is provided on the upper side of the adjusting threaded rod 8.

[0029] A first electric push rod 7 is provided on the front side of the first clamping seat 2, and a second electric push rod 11 is provided on the front side of the second clamping seat 10. A circular through groove is provided between the first clamping seat 2 and the second clamping seat 10. The first electric push rod 7 can control the opening and closing of the first clamping seat 2, and the second electric push rod 11 can control the opening and closing of the second clamping seat 10, thereby enabling the thin-walled pipe 3 to be fixed and moved.

[0030] The main control unit 1 is fixedly installed on the upper rear side of the operating table 5, and the storage battery 16 is fixedly installed on the lower side of the inner cavity of the device base 6. The storage battery 16 is electrically connected to the main control unit 1. The internal electrical equipment can be controlled through the main control unit 1 to realize the automatic cutting and grinding of the thin-walled pipe 3.

[0031] One end of the adjusting threaded rod 8 is rotated to the side of the second stabilizing plate 402. The adjusting threaded rod 8 and the first clamping seat 2 are connected by threads. When the servo motor 4 drives the adjusting threaded rod 8 to rotate, the adjusting threaded rod 8 can control the first clamping seat 2 to move left and right as a whole, thereby carrying and clamping the thin-walled pipe 3 as a whole.

[0032] A pair of stabilizing screws 9 are fixedly installed between the first stabilizing plate 401 and the second stabilizing plate 402. A pair of circular through slots corresponding to the stabilizing screws 9 are opened at the lower end of the first clamping seat 2. When the stabilizing screws 9 move laterally on the adjusting threaded rod 8, the stabilizing screws 9 can play a certain stabilizing role on the first clamping seat 2.

[0033] A fixing plate 21 is fixedly installed on the side of the driven gear 17 by bolts. A grinding gear 22 is fixedly installed between the fixing plate 21 and the driven gear 17. The grinding gear 22 can be removed by removing the fixing plate 21, which makes it convenient for operators to replace and maintain the grinding gear 22.

[0034] A limiting frame 24 is fixedly installed inside the fixing member 18 on the side near the driven gear 17. A rotating member 23 is fixedly installed on the side of the driven gear 17. The driven gear 17 can rotate inside the limiting frame 24 through the rotating member 23, thereby facilitating the grinding gear 22 to grind the burrs at the cut position of the thin-walled pipe 3.

[0035] The working principle of this utility model is as follows: The operator places the thin-walled pipe 3 in the middle of the first clamping seat 2 and the second clamping seat 10, and controls the first electric push rod 7 to clamp and fix the thin-walled pipe 3. The other end of the thin-walled pipe 3 passes through the middle of the second clamping seat 10. After the thin-walled pipe 3 is fixed, the servo motor 4 can control the rotation of the adjusting thread rod 8. When the adjusting thread rod 8 rotates, it drives the first electric push rod 7 to move horizontally through gear meshing, thereby controlling the cutting position of the cutting machine 13. After the thin-walled pipe 3 is cut, the first clamping seat 2 continues to push the thin-walled pipe 3 to move. At this time, the cut surface of the thin-walled pipe 3 passes through the middle of the fixing member 18. The drive motor 20 drives the driven gear 17 to rotate through the drive gear 19. The grinding gear 22 set inside the driven gear 17 rotates at high speed. The grinding gear 22 grinds the end face of the cutting edge, improving the processing efficiency.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A thin-walled welded pipe cutting machine with deburring function, comprising a device base (6), characterized in that: An operating table (5) is fixedly installed on the upper end of the device base (6). A first stabilizing plate (401) is fixedly installed on one side of the upper end of the operating table (5), and a second stabilizing plate (402) is fixedly installed on the other side of the upper end of the operating table (5). A second clamping seat (10) is fixedly installed on the side of the second stabilizing plate (402). A device bracket (15) is rotatably installed on the operating table (5) behind the second clamping seat (10). A third electric push rod (14) is rotatably installed on the side of the device bracket (15). The third electric push rod (14) and the device bracket (15) are connected together. A cutting machine (13) is rotatably mounted on the upper end of the second clamping seat (10). A grinding housing (12) is fixedly mounted on the side of the second clamping seat (10). A fixing member (18) is fixedly mounted inside the grinding housing (12). A driven gear (17) is provided on the side of the fixing member (18). A grinding gear (22) is provided in the middle of the inner cavity of the driven gear (17). A drive motor (20) is fixedly mounted on the lower side of the inner cavity of the grinding housing (12). A drive gear (19) is fixedly mounted on the output end of the drive motor (20). The drive gear (19) and the driven gear (17) are meshed and connected. A servo motor (4) is fixedly installed on the side of the first stabilizing plate (401), and an adjusting threaded rod (8) is fixedly installed on the output end of the servo motor (4). A first clamping seat (2) is provided on the upper side of the adjusting threaded rod (8).

2. A thin-walled welded pipe cutting machine with deburring function according to claim 1, characterized in that: A first electric push rod (7) is provided on the front side of the first clamping seat (2), and a second electric push rod (11) is provided on the front side of the second clamping seat (10). A circular through groove is provided between the first clamping seat (2) and the second clamping seat (10).

3. A thin-walled welded pipe cutting machine with deburring function according to claim 1, characterized in that: The main control unit (1) is fixedly installed on the upper rear side of the operating table (5), and the storage battery (16) is fixedly installed on the lower side of the inner cavity of the device base (6). The storage battery (16) is electrically connected to the main control unit (1).

4. A thin-walled welded pipe cutting machine with deburring function according to claim 1, characterized in that: One end of the adjusting threaded rod (8) is rotated to the side of the second stabilizing plate (402), and the adjusting threaded rod (8) and the first clamping seat (2) are connected by threads.

5. A thin-walled welded pipe cutting machine with deburring function according to claim 1, characterized in that: A pair of stabilizing screws (9) are fixedly installed between the first stabilizing plate (401) and the second stabilizing plate (402). The lower end of the first clamping seat (2) is provided with a pair of circular through slots corresponding to the stabilizing screws (9).

6. A thin-walled welded pipe cutting machine with deburring function according to claim 1, characterized in that: A fixing plate (21) is fixedly installed on the side of the driven gear (17) by bolts, and a grinding gear (22) is fixedly installed between the fixing plate (21) and the driven gear (17).

7. A thin-walled welded pipe cutting machine with deburring function according to claim 1, characterized in that: A limit frame (24) is fixedly installed inside the fastener (18) on the side near the driven gear (17), and a rotating part (23) is fixedly installed on the side of the driven gear (17).

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