Positioning tool for grinding instrument panel

By designing a positioning fixture for grinding instrument panels with matching positioning holes and positioning blocks, and combining it with the clamping function of the holding unit, the problems of low grinding efficiency and low pass rate of the outer contour of the instrument panel were solved, achieving efficient automatic grinding, reducing enterprise costs, and improving economic benefits.

CN223572873UActive Publication Date: 2025-11-21山东浩信昌盛汽车零部件智能制造有限公司
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Patent Information

Application Number
CN202422400011.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-11-21
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

In existing technologies, the grinding efficiency of the outer contour of the dashboard is low, the product qualification rate is low, and the scrap rate is high, which leads to increased production costs and reduced economic benefits for enterprises.

Method used

Design a positioning fixture for grinding instrument panels. The instrument panel has three positioning holes and three positioning blocks are set on the positioning plate. Positioning is achieved by matching the positioning blocks with the positioning holes, and the instrument panel is pressed by a holding unit. It is then used in conjunction with grinding equipment for automatic grinding.

Benefits of technology

This improved the product qualification rate of instrument panel polishing, reduced the company's production costs, and enhanced the company's economic benefits.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223572873U_ABST
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Abstract

The utility model discloses a positioning tool for grinding an instrument panel, and the instrument panel is provided with three positioning holes which are respectively defined as a positioning hole A, a positioning hole B and a positioning hole C. The positioning tool for grinding the instrument panel comprises a positioning assembly, the positioning assembly comprises a positioning plate, three positioning blocks are arranged on the positioning plate and are respectively defined as a positioning block A, a positioning block B and a positioning block C. When the instrument panel is positioned, the instrument panel is placed on the upper surface of the positioning plate, the positioning block A is inserted into a positioning hole A, the positioning block B is inserted into a positioning hole B, and the positioning block C is inserted into a positioning hole C. When grinding equipment is used for automatically grinding an instrument panel, the positioning tool for grinding the instrument panel can be used for effectively positioning the instrument panel, so that the product yield is improved, the production cost of an enterprise is reduced, and the economic benefit of the enterprise is improved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of instrument panel processing equipment, specifically relating to a positioning fixture for grinding instrument panels. Background Technology

[0002] In the existing technology, the processed instrument panel is usually polished by hand to make the outer contour. However, due to the complex structure of the outer contour of the instrument panel, the efficiency of manual polishing is low, the product qualification rate is low, the rework rate is high, and the scrap rate is also high, which increases the production cost of enterprises and reduces their economic benefits.

[0003] In some cases, the processed dashboards are polished using automatic polishing equipment to polish the outer contours. However, when the polishing equipment directly polishes the outer contours of the dashboard, it is easy for some parts of the outer contours to be over-polished or for some parts of the outer contours to be left unpolished. Although the polishing efficiency is improved, the product qualification rate is still low, the scrap rate is high, the enterprise's production costs increase, and the enterprise's economic benefits decrease. Summary of the Invention

[0004] The technical problem to be solved by this utility model is to provide a positioning fixture for grinding instrument panels, which can effectively position the instrument panel when the instrument panel is automatically ground by the grinding equipment, thereby improving the product yield, reducing the production cost of enterprises, and improving the economic benefits of enterprises.

[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows:

[0006] A positioning fixture for polishing an instrument panel has three positioning holes, defined as positioning hole A, positioning hole B, and positioning hole C. The positioning fixture includes a positioning component, which includes a positioning plate. The positioning plate is provided with three positioning blocks, defined as positioning block A, positioning block B, and positioning block C. When positioning the instrument panel, the instrument panel is placed on the upper surface of the positioning plate, positioning block A is inserted into positioning hole A, positioning block B is inserted into positioning hole B, and positioning block C is inserted into positioning hole C.

[0007] Furthermore, the outer contour of the positioning plate is a contoured structure that mimics the outer contour of the instrument panel.

[0008] Furthermore, the positioning fixture for polishing the instrument panel also includes a connecting plate, which is connected to the positioning plate via a connecting assembly.

[0009] Furthermore, the connection assembly includes a plurality of adjusting studs.

[0010] Furthermore, the positioning fixture for polishing the instrument panel also includes a pressing unit. When the positioning fixture for polishing the instrument panel positions the instrument panel, the pressing unit presses against the upper surface of the instrument panel to tighten the instrument panel.

[0011] Furthermore, the pressing unit includes a pressing mechanism A, the pressing mechanism A includes a pressing power member A, one end of the pressing power member A is hinged to the connecting plate, the other end of the pressing power member A is hinged to a pressing block A, and the pressing block A is also hinged to the positioning plate.

[0012] Furthermore, the pressure block A includes a holding part A and a hinge part A. The holding part A is used to hold the upper surface of the instrument panel, and the hinge part A is used to hinge with the positioning plate.

[0013] Furthermore, the pressing unit also includes a pressing mechanism B, which is disposed opposite to the pressing mechanism A.

[0014] Furthermore, the pressing mechanism B includes a pressing power member B, one end of which is hinged to the connecting plate, and the other end of which is hinged to a pressing block B, which is also hinged to the positioning plate.

[0015] Furthermore, the pressure block B includes a holding part B and a hinge part B. The holding part B is used to hold the upper surface of the instrument panel, and the hinge part B is used to hinge with the positioning plate.

[0016] Due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0017] The instrument panel has three positioning holes, designated as positioning hole A, positioning hole B, and positioning hole C. The positioning fixture for grinding the instrument panel includes a positioning assembly, which comprises a positioning plate. The positioning plate has three positioning blocks, designated as positioning block A, positioning block B, and positioning block C. When positioning the instrument panel, it is placed on the upper surface of the positioning plate, with positioning block A inserted into positioning hole A, positioning block B into positioning hole B, and positioning block C into positioning hole C. When automatically grinding the instrument panel using grinding equipment, the positioning fixture of this invention can effectively position the instrument panel, improving product yield, reducing production costs, and increasing the company's economic benefits. Attached Figure Description

[0018] Figure 1 This is a perspective view of the positioning fixture (with pressure head) for polishing instrument panels according to this utility model;

[0019] Figure 2 yes Figure 1 A 3D view of the dashboard;

[0020] Figure 3 yes Figure 1 A three-dimensional view of the dashboard from another angle;

[0021] Figure 4 yes Figure 1 A 3D view of the positioning component;

[0022] Figure 5 yes Figure 1 A three-dimensional view of the medium-pressure holding mechanism A;

[0023] In the diagram, 1. Pressure head; 2. Adjusting stud; 3. Positioning assembly; 31. Positioning plate; 311. Connecting ear A; 312. Connecting ear B; 32. Positioning block A; 33. Positioning block B; 34. Positioning block C; 4. Instrument panel; 41. Positioning hole A; 42. Positioning hole B; 43. Positioning hole C; 5. Holding mechanism A; 51. Connecting column A; 52. Holding power component A; 53. Pressure block A; 531. Holding part A; 532. Hinge part A; 6. Holding mechanism B; 61. Connecting column B; 62. Holding power component B; 63. Pressure block B; 7. Connecting plate. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0025] Combination Figure 2 as well as Figure 3 As shown in the figure, the instrument panel 4, which is positioned using the positioning fixture of this utility model for grinding instrument panel, has three positioning holes, which are defined as positioning hole A 41, positioning hole B 42 and positioning hole C 43 respectively.

[0026] Combination Figure 1 as well as Figure 4 As shown, the positioning fixture for polishing the instrument panel includes a positioning component 3, which includes a positioning plate 31. The positioning plate 31 is provided with three positioning blocks, which are defined as positioning block A32, positioning block B33, and positioning block C34, respectively. When positioning the instrument panel 4, the instrument panel 4 is placed on the upper surface of the positioning plate 31, positioning block A32 is inserted into positioning hole A41, positioning block B33 is inserted into positioning hole B42, and positioning block C34 is inserted into positioning hole C43.

[0027] Preferably, the outer contour of the positioning plate 31 is a contoured structure that mimics the outer contour of the instrument panel 4. This structural design can effectively prevent the instrument panel 4 from being placed incorrectly on the positioning plate 31, thus improving positioning efficiency.

[0028] Furthermore, the outer contour of the positioning plate 31 is a contour-following structure of the outer contour of the instrument panel 4, and the positioning blocks A 32, B 33, and 34C can ensure the consistency of the relative positions of the instrument panels 4 in the same batch during polishing.

[0029] Preferably, the positioning fixture for polishing the instrument panel also includes a connecting plate 7, which is connected to the positioning plate 31 via a connecting assembly.

[0030] More preferably, the connecting assembly includes multiple adjusting studs 2; in this embodiment, three adjusting studs 2 are provided. The height of the positioning plate 31 can be adjusted using the adjusting studs 2 to ensure that the instrument panel 4 is placed at a suitable height.

[0031] Combination Figure 1 As shown, the positioning fixture for grinding the instrument panel also includes a pressing unit. When the positioning fixture for grinding the instrument panel 4 positions the instrument panel 4, the pressing unit presses against the upper surface of the instrument panel 4 to press the instrument panel 4 tightly.

[0032] Combination Figure 1 , Figure 4 ,as well as Figure 5 As shown, the pressing unit includes a pressing mechanism A5, which includes a pressing power member A52. One end of the pressing power member A52 is hinged to the connecting plate 7, and the other end of the pressing power member A52 is hinged to a pressing block A53. At the same time, the pressing block A53 is also hinged to the positioning plate 31.

[0033] Preferably, a connecting post A 51 is fixedly provided on the connecting plate 31, the fixed end of the pressing power member A 52 is hinged to the connecting post A 51, and the moving end of the pressing power member A 52 is hinged to the pressing block A 53.

[0034] More preferably, the pressure block A 53 includes a holding part A 531 and a hinge part A 532. The holding part A 531 is used to hold the upper surface of the instrument panel 4, and the hinge part A 532 is used to hinge with the positioning plate 31. A connecting ear A 311 is provided on the positioning plate 31, and the hinge part A 531 of the pressure block A 53 is hinged with the connecting ear A 311.

[0035] Preferably, a rubber pad A (not shown in the figure) is provided in the pressing part A 531, which can effectively prevent the pressing part A 531 from damaging the upper surface of the instrument panel 4 when pressing the instrument panel 4.

[0036] The pressing unit also includes a pressing mechanism B6, which is arranged opposite to the pressing mechanism A6.

[0037] The pressing mechanism B6 includes a pressing power member B62, one end of which is hinged to the connecting plate 31, and the other end of which is hinged to a pressing block B63. At the same time, the pressing block B63 is also hinged to the positioning plate 31.

[0038] Preferably, a connecting post B 61 is fixedly provided on the connecting plate 7, the fixed end of the pressing power member B 62 is hinged to the connecting post B 61, and the moving end of the pressing power member B 62 is hinged to the pressing block B 63.

[0039] More preferably, the pressure block B 63 includes a holding part B and a hinge part B. The holding part B is used to hold the upper surface of the instrument panel 4, and the hinge part B is used to hinge with the positioning plate 31. A connecting ear B 312 is provided on the positioning plate 31, and the hinge part B of the pressure block B 63 is hinged to the connecting ear B 312.

[0040] Preferably, a rubber pad B (not shown in the figure) is provided in the pressing part B. When the pressing part B presses the instrument panel 4, it can effectively prevent the pressing part B from damaging the upper surface of the instrument panel 4.

[0041] In this embodiment, the pressing power component A 52 and the pressing power component B 62 are cylinders, or other conventional hydraulic cylinders, electric cylinders, etc. that can provide power can also be used, which will not be described in detail here.

[0042] The following is a detailed description of the process of positioning the instrument panel 4 using the positioning fixture of this utility model for polishing the instrument panel:

[0043] Adjust the positioning plate 31 to a suitable height by adjusting the three adjusting studs 2, and place the instrument panel 4 on the upper surface of the positioning plate 31. During placement, positioning block A 32 is inserted into positioning hole A 41, positioning block B 33 is inserted into positioning hole B 42, and positioning block C 34 is inserted into positioning hole C 43. Then, the actuating ends of the pressing power component A 52 of the pressing mechanism A 5 and the pressing power component B 62 of the pressing mechanism B 6 extend simultaneously, and the pressing parts A 531 of the pressing block A 53 and B 63 of the pressing block B 63 press against the upper surface of the instrument panel 4.

[0044] The instrument panel 4 and the polishing instrument panel of this utility model are placed into the polishing equipment (not shown in the figure) using a positioning fixture, and the pressure head 1 of the polishing equipment presses down on the upper surface of the instrument panel 4.

[0045] The grinding discs of the grinding equipment automatically grind the instrument panel 4 along its outer contour under the control of a preset program. The grinding equipment is an outsourced component, and its structure, working principle, and working process are common knowledge to those skilled in the art, and will not be described in detail here.

[0046] After polishing, the pressure head 1 of the polishing equipment moves upward and leaves the upper surface of the instrument panel 4. The instrument panel 4 and the polished instrument panel of this utility model are removed from the polishing equipment using a positioning fixture. The pressing power components A 52 of the pressing mechanism A 5 and B 62 of the pressing mechanism B 6 retract simultaneously. The pressing parts A 531 of the pressing block A 53 and B 63 of the pressing block B 63 leave the upper surface of the instrument panel 4 at the same time, and the polished instrument panel 4 is removed.

[0047] Repeat the above steps to polish the next unpolished dashboard 4.

[0048] The technical features with serial numbers mentioned in this manual (such as positioning block A, positioning block B, positioning block C, connecting ear A, connecting ear B, positioning block, positioning block B, positioning block C, positioning hole A, positioning hole B, positioning hole C, pressing mechanism A, connecting column A, pressing power component A, pressing block A, pressing part A, hinge part A, pressing mechanism B, connecting column B, pressing power component, pressing block B, pressing part B, hinge part B, etc.) are only for distinguishing the technical features and do not represent the positional relationship, installation sequence, or working sequence of the technical features.

[0049] In the description of this specification, it should be understood that the orientation or positional relationship described by terms such as "upper surface" is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this utility model and simplifying the description, and is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0050] While specific embodiments of this utility model have been described above, those skilled in the art should understand that the described embodiments are merely some, not all, embodiments of this utility model. These are merely illustrative examples, and the scope of protection of this utility model is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principles and essence of this utility model and without any inventive effort, but all such changes and modifications fall within the scope of protection of this utility model.

Claims

1. A positioning fixture for polishing an instrument panel, wherein the instrument panel has three positioning holes, defined as positioning hole A, positioning hole B, and positioning hole C; characterized in that, The positioning fixture for polishing the dashboard includes a positioning component, which includes a positioning plate. The positioning plate is provided with three positioning blocks, which are respectively defined as positioning block A, positioning block B, and positioning block C. When positioning the dashboard, the dashboard is placed on the upper surface of the positioning plate, positioning block A is inserted into positioning hole A, positioning block B is inserted into positioning hole B, and positioning block C is inserted into positioning hole C.

2. The positioning fixture for polishing instrument panels as described in claim 1, characterized in that, The outer contour of the positioning plate is a contoured structure that mimics the outer contour of the instrument panel.

3. The positioning fixture for polishing instrument panels as described in claim 1, characterized in that, The positioning fixture for grinding the instrument panel also includes a connecting plate, which is connected to the positioning plate via a connecting component.

4. The positioning fixture for polishing instrument panels as described in claim 3, characterized in that, The connection assembly includes multiple adjusting studs.

5. The positioning fixture for polishing instrument panels as described in claim 3, characterized in that, The positioning fixture for polishing the instrument panel also includes a pressing unit. When the positioning fixture for polishing the instrument panel positions the instrument panel, the pressing unit presses against the upper surface of the instrument panel to tighten the instrument panel.

6. The positioning fixture for polishing instrument panels as described in claim 5, characterized in that, The pressing unit includes a pressing mechanism A, which includes a pressing power member A. One end of the pressing power member A is hinged to the connecting plate, and the other end of the pressing power member A is hinged to a pressing block A. The pressing block A is also hinged to the positioning plate.

7. The positioning fixture for polishing instrument panels as described in claim 6, characterized in that, The pressure block A includes a holding part A and a hinge part A. The holding part A is used to hold the upper surface of the instrument panel, and the hinge part A is used to hinge with the positioning plate.

8. The positioning fixture for polishing instrument panels as described in claim 7, characterized in that, The pressing unit further includes a pressing mechanism B, which is disposed opposite to the pressing mechanism A.

9. The positioning fixture for polishing instrument panels as described in claim 8, characterized in that, The pressing mechanism B includes a pressing power member B, one end of which is hinged to the connecting plate, and the other end of which is hinged to a pressing block B, which is also hinged to the positioning plate.

10. The positioning fixture for polishing instrument panels as described in claim 9, characterized in that, The pressure block B includes a holding part B and a hinge part B. The holding part B is used to hold the upper surface of the instrument panel, and the hinge part B is used to hinge with the positioning plate.