Spline cutting machine for photovoltaic material detection
By designing a photovoltaic material testing strip cutting machine with multiple cutting wheels and a limiting structure, the problem of low cutting efficiency in the existing technology has been solved. This enables the simultaneous cutting and protection of multiple photovoltaic material strips, thereby improving the accuracy of the testing results.
Patent Information
- Application Number
- CN202423054298.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Existing strip cutting machines for photovoltaic material testing are inefficient in cutting strips and cannot cut different locations simultaneously, resulting in unconvincing test results.
A sample cutting machine for photovoltaic material testing was designed, comprising a cutting table, cutting components, a limiting frame, hydraulic rods, and cutting wheels. Multiple cutting wheels simultaneously cut multiple samples, and the limiting structure of hydraulic rods and limiting plates ensures the accuracy of the cutting position and the protection of the splash shield.
This technology enables the simultaneous cutting of multiple photovoltaic material samples, increasing the persuasiveness of test results, avoiding cutting deviation, and providing protection against sparks and impurities.
Smart Images

Figure CN223573275U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photovoltaic material detection technical field, concretely is a kind of sample cutting machine for photovoltaic material detection. BACKGROUND
[0002] In the detection of photovoltaic module materials, the backboard, EVA or poe, photovoltaic glass and other materials are laminated together under high temperature conditions, and then the laminated backboard and other materials are cut into sample strips with a width of 10mm±0.5mm according to the test requirements. After cutting the entire photovoltaic material into strips, the sample strips are subjected to peeling tests between the adhesive film and the backboard, and the adhesive film and the glass.
[0003] For example, the utility model with the application number CN202223522204.0 discloses a sample cutting machine for photovoltaic material detection with clamping function. When uniform cutting is required, the collet can be retracted into the storage rack, then the storage rack is slid, the guide rod is inserted into the sleeve rod, and the scale bar on the outside of the guide rod is observed. Then, the collet is reset by the spring, and the collet is sleeved on the outside of the insertion rod. At this time, the storage plate can be fixed, and the above steps can be repeated to move the storage rack by the same distance to achieve uniform cutting. This is the use feature of the sample cutting machine for photovoltaic material detection with clamping function. However, the existing sample cutting machine usually cuts one strip at a time, which is low in cutting efficiency and inconvenient for simultaneous cutting and detection of different positions on the photovoltaic material.
[0004] Therefore, in view of the above, the existing structure and deficiencies are improved, and a sample cutting machine for photovoltaic material detection is provided. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a sample cutting machine for photovoltaic material detection to solve the problems raised in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a sample cutting machine for photovoltaic material detection, comprising a cutting table and a cutting assembly. The surface of the cutting table is provided with a cutting groove. The cutting assembly for synchronous limiting of multiple cutting is arranged inside the cutting groove, and the cutting assembly comprises a cutting wheel, a power shaft, a mounting plate, a limiting frame, a hydraulic rod one and a limiting pressure plate. The power shaft is arranged inside the cutting wheel, and the mounting plate is arranged outside the end part of the power shaft. The limiting frame is installed on the upper end of the end part of the mounting plate, and the hydraulic rod one is installed on the lower end of the middle part of the limiting frame. The limiting pressure plate is installed on the output end of the hydraulic rod one.
[0007] Further, the end protection frame is arranged outside the end part motor of the power shaft, and the connecting column is installed outside the end protection frame.
[0008] Further, the side of the connecting column is provided with a hydraulic rod II, and the end of the connecting column is connected with a connecting plate.
[0009] Further, the inner side of the connecting plate is provided with a splash-proof cover through screws, and the lower end of the end of the splash-proof cover is provided with an auxiliary assembly for auxiliary movement.
[0010] Further, the auxiliary assembly comprises an auxiliary frame and an auxiliary rod, and the auxiliary rod is slidably arranged in the auxiliary frame.
[0011] Further, the outer side of the hydraulic rod II is provided with a movable groove, and the outer side of the movable groove is provided with a base.
[0012] Further, the upper end of the left end of the base is provided with an end limiting assembly for limiting the end of the material, and the end limiting assembly comprises an end block and an adjusting groove, and the side of the end block is provided with the adjusting groove.
[0013] Further, the end limiting assembly further comprises a forward and reverse toothed rod and an end limiting plate, the inner side of the adjusting groove is provided with the forward and reverse toothed rod, and the outer side of the forward and reverse toothed rod is provided with the end limiting plate.
[0014] The utility model provides a kind of sample cutting machine for photovoltaic material detection, with the following beneficial effects:
[0015] 1, the utility model discloses a plurality of cutting wheels are carried out to photovoltaic material and are cut to different positions of the same material simultaneously, increase the persuasiveness of detection result, and the end of mounting plate is respectively used for the installation of two sets of limiting frame and hydraulic rod I, and hydraulic rod I provides the force of downward pressure limit for limiting pressure plate, so that it can play the role of auxiliary limiting on both sides of cutting position when photovoltaic material sample is cut, to avoid cutting deviation.
[0016] 2, the utility model discloses the installation of end protection frame inside motor for power shaft end, connecting column is limited to slide in movable groove, and hydraulic rod II controls the movement of connecting column in movable groove by telescopic control, simultaneously controls the movement of cutting assembly on cutting table, so that photovoltaic material is better cut, and connecting plate makes splash-proof cover synchronous movement, and plays the role of shielding and protection to spark and impurity when photovoltaic material is cut, and end block plays the role of jacking at the end of photovoltaic material, and adjusting groove is used for the installation of forward and reverse toothed rod and provides movement space for end limiting plate, and end limiting plate is close to or away from with the rotation of forward and reverse toothed rod, and plays the role of end side clamping and limiting to photovoltaic material of different width. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the whole structure schematic view of the utility model discloses a kind of photovoltaic material detection sample cutting machine;
[0018] Figure 2The utility model relates to a cutting assembly structure schematic drawing of sample cutting machine for photovoltaic material detection.
[0019] Figure 3 The utility model relates to an end limit assembly structure schematic drawing of sample cutting machine for photovoltaic material detection.
[0020] In the drawing: 1, cutting table; 2, cutting groove; 3, cutting assembly; 301, cutting wheel; 302, power axle; 303, mounting plate; 304, limiting frame; 305, hydraulic rod one; 306, limiting pressboard; 4, end protection frame; 5, connecting column; 6, hydraulic rod two; 7, connecting plate; 8, splash guard; 9, auxiliary assembly; 901, auxiliary frame; 902, auxiliary rod; 10, movable groove; 11, base; 12, end limit assembly; 1201, end block; 1202, adjusting groove; 1203, positive and negative toothed rod; 1204, end limit plate. DETAILED DESCRIPTION
[0021] The embodiments of the utility model will be further described in detail below in combination with the drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.
[0022] As Figure 1 The utility model relates to a sample cutting machine for photovoltaic material detection, including cutting table 1 and cutting assembly 3, the surface of cutting table 1 is set with cutting groove 2, the end of connecting column 5 is connected with connecting plate 7, and connecting plate 7 makes splash guard 8 synchronous movement, and the inboard of connecting plate 7 is equipped with splash guard 8 through screw, splash guard 8 plays shielding protection's effect to the spark and impurity when photovoltaic material slitting, and the lower end of the end of splash guard 8 is equipped with auxiliary assembly 9 for assisting movement, auxiliary assembly 9 includes auxiliary frame 901 and auxiliary rod 902, and auxiliary rod 902 is slidably arranged in the inside of auxiliary frame 901, auxiliary frame 901 slides outside auxiliary rod 902 when splash guard 8 moves, increases the stability of splash guard 8 movement, and the outside of hydraulic rod two 6 is provided with movable groove 10, and the outside of movable groove 10 is provided with base 11.
[0023] As Figure 2As shown, the cutting assembly 3 for multiple cutting synchronous limiting is arranged in the interior of the cutting groove 2, and the cutting assembly 3 comprises a cutting wheel 301, a power shaft 302, a mounting plate 303, a limiting frame 304, a hydraulic rod one 305 and a limiting pressing plate 306, the power shaft 302 is arranged in the interior of the cutting wheel 301, multiple cutting wheels 301 perform multiple spline slitting processing on the photovoltaic material, thereby detecting different positions of the same material cut at the same time, increasing the persuasiveness of the detection result, and the mounting plate 303 is arranged on the exterior of the end of the power shaft 302, the upper end of the end of the mounting plate 303 is mounted with the limiting frame 304, the end of the mounting plate 303 is respectively used for mounting the two groups of limiting frames 304 and the hydraulic rod one 305, and the lower end of the middle of the limiting frame 304 is mounted with the hydraulic rod one 305, the hydraulic rod one 305 provides a downward pressing force for the limiting pressing plate 306, thereby playing an auxiliary limiting role on both sides of the cutting position when the photovoltaic material spline is cut, avoiding cutting deviation, the output end of the hydraulic rod one 305 is mounted with the limiting pressing plate 306, the end protection frame 4 is arranged on the exterior of the motor at the end of the power shaft 302, the interior of the end protection frame 4 is used for mounting the motor at the end of the power shaft 302, the connecting column 5 is limited to slide in the movable groove 10, and the connecting column 5 is mounted on the exterior of the end protection frame 4, the hydraulic rod two 6 is mounted on the side of the connecting column 5, the hydraulic rod two 6 controls the movement of the connecting column 5 in the movable groove 10 through stretching and contraction, and simultaneously controls the movement of the cutting assembly 3 on the cutting table 1, so that the photovoltaic material is better cut.
[0024] As shown in the figure, Figure 3 As shown, the upper end of the left end of the base 11 is mounted with an end limiting assembly 12 for material end limiting, and the end limiting assembly 12 comprises an end block 1201 and an adjusting groove 1202, the side of the end block 1201 is provided with the adjusting groove 1202, the end block 1201 plays a role of supporting the end of the photovoltaic material, the adjusting groove 1202 is used for mounting the forward and reverse toothed rod 1203 and providing a movement space for the end limiting plate 1204, and the end limiting assembly 12 further comprises the forward and reverse toothed rod 1203 and the end limiting plate 1204, the interior of the adjusting groove 1202 is provided with the forward and reverse toothed rod 1203, and the exterior of the forward and reverse toothed rod 1203 is provided with the end limiting plate 1204, the end limiting plate 1204 is close to or away from the end limiting plate 1204 with the rotation of the forward and reverse toothed rod 1203, and plays a role of clamping and limiting the end side of the photovoltaic material of different widths.
[0025] In summary, the spline cutting machine for photovoltaic material detection firstly according to Figures 1-3As shown in the structure, the photovoltaic material to be cut is placed on the cutting table 1, the end of the photovoltaic material is close to the side of the end block 1201, and the end motor of the positive and negative toothed rod 1203 is controlled to be turned on, so that the end limiting plate 1204 is driven to move outside the positive and negative toothed rod 1203 and close to each other, the end of the photovoltaic material with different widths is clamped and limited, then the hydraulic rod one 305 is elongated to drive the cutting wheel 301 to move to the end of the cutting table 1, so that the limiting pressing plate 306 on one side is moved to the photovoltaic material, and is driven by the hydraulic rod two 6 to press and limit the photovoltaic material, with the movement of the cutting wheel 301, the multiple cutting wheels 301 cut the photovoltaic material into multiple strips, so that the same material is cut at different positions at the same time, the persuasiveness of the detection result is increased, and the limiting pressing plate 306 on the other side is pressed to press and limit the photovoltaic material, when cutting, the limiting pressing plate 306 slides on the surface of the photovoltaic material, so that the limiting pressing plate 306 can assist in limiting on both sides of the cutting position when the photovoltaic material is cut, so that the cutting deviation is avoided, when cutting, the connecting plate 7 drives the splash-proof cover 8 to move synchronously, the sparks and impurities generated when the photovoltaic material is cut are shielded, and the auxiliary frame 901 slides outside the auxiliary rod 902 when the splash-proof cover 8 moves, so that the stability of the splash-proof cover 8 is increased.
[0026] The embodiments of the present application are given for the purpose of illustration and description, and are not exhaustive or limit the present application to the disclosed form. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are chosen and described in order to better explain the principles of the present application and its practical application, and to enable those of ordinary skill in the art to understand the present application so as to design various embodiments with various modifications for specific use.
Claims
1. A sample cutter for photovoltaic material testing, comprising a cutting table (1) and a cutting assembly (3), characterized in that, The surface of the cutting table (1) is provided with a cutting groove (2), a plurality of cutting synchronous limiting cutting assemblies (3) are arranged in the cutting groove (2), and the cutting assembly (3) comprises a cutting wheel (301), a power shaft (302), a mounting plate (303), a limiting frame (304), a hydraulic rod one (305) and a limiting pressing plate (306), the power shaft (302) is arranged in the cutting wheel (301), the mounting plate (303) is arranged outside the end of the power shaft (302), the limiting frame (304) is arranged on the upper end of the end of the mounting plate (303), the hydraulic rod one (305) is arranged on the lower end of the middle of the limiting frame (304), and the limiting pressing plate (306) is arranged on the output end of the hydraulic rod one (305).
2. A sample cutter for photovoltaic material testing according to claim 1, characterized in that, The end of the power shaft (302) is provided with an end protection frame (4), and the outer side of the end protection frame (4) is provided with a connecting column (5).
3. The ribbon cutting machine for photovoltaic material detection according to claim 2, wherein, The side of the connecting column (5) is provided with a hydraulic rod two (6), and the end of the connecting column (5) is connected with a connecting plate (7).
4. The ribbon cutting machine for photovoltaic material detection according to claim 3, wherein, The inner side of the connecting plate (7) is provided with a splash-proof cover (8) through screws, and the lower end of the end of the splash-proof cover (8) is provided with an auxiliary assembly (9) for auxiliary movement.
5. The ribbon cutting machine for photovoltaic material detection according to claim 4, wherein, The auxiliary assembly (9) comprises an auxiliary frame (901) and an auxiliary rod (902), and the auxiliary rod (902) is slidably arranged in the auxiliary frame (901).
6. The ribbon cutting machine for photovoltaic material detection according to claim 3, wherein, The outer side of the hydraulic rod two (6) is provided with a movable groove (10), and the outer side of the movable groove (10) is provided with a base (11).
7. The ribbon cutting machine for photovoltaic material detection according to claim 6, characterized in that, The upper end of the left end of the base (11) is provided with an end limiting assembly (12) for limiting the end of the material, and the end limiting assembly (12) comprises an end block (1201) and an adjusting groove (1202), and the side of the end block (1201) is provided with the adjusting groove (1202).
8. The ribbon cutting machine for photovoltaic material detection according to claim 7, characterized in that, The end limiting assembly (12) further comprises a forward and reverse toothed rod (1203) and an end limiting plate (1204), the forward and reverse toothed rod (1203) is arranged in the adjusting groove (1202), and the end limiting plate (1204) is arranged outside the forward and reverse toothed rod (1203).
Citation Information
Patent Citations
Spline cutting machine with clamping function for photovoltaic material detection
CN219006593U