Composite material distributing mechanism and material distributing machine

Abstract

The utility model discloses a composite material distribution mechanism and a material distribution machine, which are used in the field of ceramic material distribution equipment, and can form a layer of thin material on the surface of a backing material by adopting a mode of performing primary material distribution by adopting a first roller unit and performing secondary material distribution by adopting a second roller unit. The effect of the whole tile can be changed only by improving the attractiveness of the thin material, and the defects in the prior art can be overcome with low cost. The composite material distributing mechanism comprises a backing material distributing assembly, a thin material distributing assembly and a movable frame body assembly, the backing material distribution assembly comprises a first hopper unit and a first roller unit; the thin material distributing assembly comprises a second hopper unit and a second roller unit; the bottom material distributing assembly and the thin material distributing assembly are installed on the movable frame body assembly, the thin material distributing assembly conducts secondary material distribution after the bottom material distributing assembly completes material distribution, and the movable frame body assembly is used for moving the bottom material distributing assembly and the thin material distributing assembly.

Description

Technical Field

[0001] This utility model relates to the field of ceramic fabrication equipment, and in particular to a composite fabrication mechanism and fabrication machine. Background Technology

[0002] Fabric feeding is a step in the tile production process, and its function is to transport the raw materials of the tile blank into the mold.

[0003] In existing ceramic tile technology, the color of the bottom of the tile matches the color of the tile body. To change the bottom color, the only option is to alter the raw materials or manufacturing process of the tile body. Currently, many ceramic tiles have a rather dull bottom color, making them appear cheaper. For example, some ceramic tiles use relatively dark raw materials and are manufactured using a single-pass feeding method, meaning the raw materials are fed into the mold all at once. This results in a low whiteness on the bottom surface of existing ceramic tiles, which is aesthetically unappealing. To increase the whiteness of the bottom surface, it is generally necessary to use raw materials with higher whiteness; however, raw materials with higher whiteness are generally more expensive.

[0004] The existing technology has the technical defects described above, which has become a major technical problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0005] This utility model discloses a composite material spreading mechanism and a material spreading machine. By using a first roller unit for primary material spreading and a second roller unit for secondary material spreading, a thin layer of material can be formed on the surface of the base material. By simply improving the aesthetics of the thin layer, the effect of the entire tile can be changed, thus solving the defects of the existing technology at a low cost.

[0006] The composite fabric mechanism provided by this utility model includes: a base fabric assembly, a thin fabric assembly, and a movable frame assembly;

[0007] The bottom material distribution assembly includes a first hopper unit and a first roller unit, wherein the first roller unit is used to feed the bottom material from the discharge port of the first hopper unit;

[0008] The thin material feeding assembly includes a second hopper unit and a second roller unit, wherein the second roller unit is used to feed the thin material from the discharge port of the second hopper unit;

[0009] The base material fabric assembly and the thin material fabric assembly are installed on the mobile frame assembly. The thin material fabric assembly is used for secondary fabric application after the base material fabric assembly has completed its application.

[0010] The movable frame assembly is used to move the base fabric assembly and the thin fabric assembly.

[0011] Preferred,

[0012] At least one wire for metal wire is provided in the first hopper unit and / or the second hopper unit;

[0013] The metal wire is used to crush materials in the first hopper unit and / or the second hopper unit.

[0014] Preferred,

[0015] The metal wire is parallel to the centerline of the first roller unit;

[0016] The centerline of the first roller unit is parallel to the centerline of the second roller unit.

[0017] Preferred,

[0018] The discharge port of the first hopper unit and / or the second hopper unit is also equipped with a screen for homogenizing the material.

[0019] Preferred,

[0020] It also includes motor assemblies, which include motor components and drive connectors;

[0021] The first roller unit includes a first gear and a first roller, and the second roller unit includes a second gear and a second roller, with the first gear and the second gear engaging.

[0022] The motor component drives the first gear or the second gear through a drive connector;

[0023] The drive connection includes the drive gear and gearbox mounted on the motor components.

[0024] Preferred,

[0025] The first hopper unit and the second hopper unit together form a W-shaped combined hopper;

[0026] The first roller unit and the second roller unit are respectively installed at the corresponding discharge ports on the combined hopper.

[0027] Preferred,

[0028] The mobile frame assembly is also equipped with a lifting and pushing brick assembly for pushing out the pressed brick blanks;

[0029] The brick-pushing and lifting assembly includes a brick-pushing unit, a lifting unit, and a mounting beam fixed to the mobile frame assembly, wherein the brick-pushing unit is mounted on the mounting beam via the lifting unit;

[0030] The lifting unit is used to control the lifting and lowering of the brick-pushing unit.

[0031] Preferred,

[0032] The brick-pushing unit includes a lifting beam and a push plate, wherein the lifting beam is connected to the lifting unit;

[0033] The push plate is installed on the lifting beam and is used to push out the pressed brick blanks.

[0034] Preferred,

[0035] The lifting and pushing brick assembly also includes support components mounted on the mounting beam;

[0036] After the lifting beam descends to the brick-pushing position, the support component abuts against the side of the lifting beam;

[0037] The lifting unit is a combination of multiple cylinders.

[0038] This utility model also provides a fabric feeding machine, including a mold mechanism, a feeding mechanism and a fabric feeding mechanism, wherein the fabric feeding mechanism is the aforementioned composite fabric feeding mechanism;

[0039] The mold mechanism includes a bottom mold and a top mold, used to press the brick blank;

[0040] The feeding mechanism transports the raw materials to the first hopper unit and the second hopper unit of the fabric feeding mechanism;

[0041] The material feeding mechanism first feeds the base material into the face mold through the first roller unit, then feeds the thin material onto the base material through the second roller unit, and finally pushes out the brick blank obtained by pressing the bottom mold and the face mold together.

[0042] This utility model discloses a composite material spreading mechanism, comprising: a base material spreading assembly, a thin material spreading assembly, and a movable frame assembly. The base material spreading assembly includes a first hopper unit and a first roller unit, wherein the first roller unit is used to feed the base material from the first hopper unit out of the discharge port. The thin material spreading assembly includes a second hopper unit and a second roller unit, wherein the second roller unit is used to feed the thin material from the second hopper unit out of the discharge port. The base material spreading assembly and the thin material spreading assembly are mounted on the movable frame assembly, wherein the thin material spreading assembly performs a secondary spreading after the base material spreading assembly has completed spreading. The movable frame assembly is used to move the base material spreading assembly and the thin material spreading assembly. By using the first roller unit for primary spreading and the second roller unit for secondary spreading, this utility model's composite material spreading mechanism and spreading machine can form a thin layer of material on the surface of the base material. By simply improving the aesthetics of the thin layer, the effect of the entire tile can be changed, thus solving the defects of the existing technology at a low cost. Attached Figure Description

[0043] Figure 1 This is a perspective view of the composite fabric mechanism according to an embodiment of the present invention;

[0044] Figure 2 This is another perspective view of the composite fabric mechanism according to an embodiment of the present invention;

[0045] Figure 3This is a perspective view of the composite fabric mechanism of this utility model after concealing some of its components;

[0046] Figure 4 This is a cross-sectional view of the composite fabric mechanism according to an embodiment of the present invention;

[0047] Figure 5 This is a schematic diagram of the fabric cart structure according to an embodiment of the present invention. Detailed Implementation

[0048] This utility model discloses a composite material spreading mechanism and a material spreading machine. By using a first roller unit 12 for primary material spreading and a second roller unit 22 for secondary material spreading, a thin layer of material can be formed on the surface of the base material. By simply improving the aesthetics of the thin layer, the effect of the entire tile can be changed, thus solving the defects of the existing technology at a low cost.

[0049] The technical solutions of the present utility model will be clearly and thoroughly described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model. Please refer to... Figures 1 to 4 The composite fabric mechanism provided by this utility model includes: a base fabric assembly 1, a thin fabric assembly 2, and a movable frame assembly 3;

[0050] The bottom material feeding assembly 1 includes a first hopper unit 11 and a first roller unit 12, wherein the first roller unit 12 is used to feed the bottom material of the first hopper unit 11 out from the discharge port;

[0051] The thin material fabric assembly 2 includes a second hopper unit 21 and a second roller unit 22, wherein the second roller unit 22 is used to feed the thin material from the discharge port of the second hopper unit 21;

[0052] The base fabric assembly 1 and the thin fabric assembly 2 are installed on the mobile frame assembly 3. The thin fabric assembly 2 is used for secondary fabric application after the base fabric assembly 1 has finished applying the base fabric.

[0053] The movable frame assembly 3 is used to move the base fabric assembly 1 and the thin fabric assembly 2.

[0054] In this invention, the base material spreading assembly 1 and the thin material spreading assembly 2 are mounted on the movable frame assembly 3. The movable frame assembly 3 controls the movement of the base material spreading assembly 1 and the thin material spreading assembly 2. During operation, the movable frame assembly 3 controls the base material spreading assembly 1 to spread the base material in the mold first, and then controls the thin material spreading assembly 2 to spread the thin material on the surface of the base material. Finally, the mold is pressed together to form a brick blank, creating a composite structure of base material and thin material. The bottom surface of this brick blank, i.e., the side with the thin material spreading, will exhibit the effect of the thin material after pressing. Therefore, in actual production, the base material used for the brick blank can be made of raw materials with lower whiteness, while the thin material can be made of raw materials with higher whiteness. The bottom of the brick blank will ultimately exhibit a higher whiteness effect. It should be noted that the thin material will be spread very thinly. For example, for a 10mm thick brick blank, the thickness of the thin material will not exceed 1mm. This can significantly improve the effect of the bottom of the brick blank without significantly increasing the cost of raw materials. It should be noted that during the process of controlling the bottom material feeding assembly 1 to move towards the mold, the mobile frame assembly 3 can feed the bottom material from one side of the mold to the other side. Then, during the process of controlling the reset, the thin material feeding assembly 2 feeds the thin material from the other side to one side. This can improve the feeding efficiency and make the equipment layout more compact.

[0055] It should be noted that the composite fabric mechanism may include multiple base fabric components 1 and multiple thin fabric components 2. The number and specific layout of the base fabric components 1 and the thin fabric components 2 can be determined according to actual needs and are not limited here.

[0056] In addition, in this utility model, the movable frame assembly 3 may include a left side plate unit 31 and a right side plate unit 32 arranged opposite to each other, wherein both the left side plate unit 31 and the right side plate unit 32 are provided with roller units 33 for movement.

[0057] Preferred,

[0058] At least one wire 6 is provided in the first hopper unit 11 and / or the second hopper unit 21;

[0059] The metal wire 6 is used to crush the material in the first hopper unit 11 and / or the second hopper unit 21.

[0060] Preferred,

[0061] The metal wire 6 is parallel to the center line of the first roller unit 12;

[0062] The centerline of the first roller unit 12 is parallel to the centerline of the second roller unit 22.

[0063] It should be noted that at least one metal wire 6 is provided in the first hopper unit 11 and / or the second hopper unit 21. Multiple metal wires 6 can be provided as needed. Specifically, the metal wire 6 can be steel wire. Under the action of the first roller unit 12 and / or the second roller unit 22, the material may accumulate and clump when rotating in the second roller unit 22. By setting the metal wire 6, the powder can be shredded to prevent the material from accumulating and clumping, thereby improving the smoothness of material feeding.

[0064] Preferred,

[0065] The discharge port of the first hopper unit 11 and / or the second hopper unit 21 is also provided with a screen 7 for homogenizing the material.

[0066] It should be noted that the addition of screen 7 can effectively homogenize the material coming out of the discharge port, which can improve the fineness of the material and thus improve the pressing effect of the blank. There are no restrictions on this.

[0067] Preferred,

[0068] It also includes a motor assembly 4, which includes a motor component 41 and a drive connector 42;

[0069] The first roller unit 12 includes a first gear 121 and a first roller 122, and the second roller unit 22 includes a second gear 221 and a second roller 222, with the first gear 121 and the second gear 221 engaging.

[0070] The motor component 41 drives the first gear 121 or the second gear 221 through the drive connector 42;

[0071] The drive connector 42 includes a drive gear 421 and a gearbox 422 mounted on the motor component 41.

[0072] In this invention, a single motor component 41, specifically a servo motor, can simultaneously control the movements of the first roller 122 and the second roller 222, thus saving equipment costs. Alternatively, two motors can be used to drive the rollers separately. Specifically, the first roller unit 12 includes a first motor component, a first drive connector, and a first roller, wherein the first motor component drives the first roller to rotate via the first drive connector; the second roller unit 22 includes a second motor component, a second drive connector, and a second roller, wherein the second motor component drives the second roller to rotate via the second drive connector.

[0073] Preferred,

[0074] The first hopper unit 11 and the second hopper unit 21 form a combined hopper with a W-shaped cross-section;

[0075] The first roller unit 12 and the second roller unit 22 are respectively located at the corresponding discharge ports on the combined hopper.

[0076] Furthermore, depending on the requirements, the first and second rollers can be designed with independent motor control, or they can be designed with one motor controlling multiple rollers simultaneously; there is no limitation here. The first hopper unit 11 and the second hopper unit 21 can be equipped with controllable hopper doors to allow raw materials to fall onto the first and second rollers when feeding is required. The first hopper unit 11 and the second hopper unit 21 can be a separate design or a combined design, for example, forming a combined hopper with a W-shaped cross-section. Reinforcing crossbars can be installed on the combined hopper; there is no limitation here.

[0077] Preferred,

[0078] The mobile frame assembly 3 is also equipped with a lifting and pushing brick assembly 5 for pushing out the pressed brick blanks;

[0079] The brick-pushing assembly 5 includes a brick-pushing unit 51, a lifting unit 52, and a mounting beam 53 fixed on the mobile frame assembly 3, wherein the brick-pushing unit 51 is mounted on the mounting beam 53 via the lifting unit 52.

[0080] The lifting unit 52 is used to control the lifting of the brick pushing unit 51.

[0081] Preferred,

[0082] The brick-pushing unit 51 includes a lifting beam 511 and a push plate 512, wherein the lifting beam 511 is connected to the lifting unit 52;

[0083] The push plate 512 is installed on the lifting beam 511 and is used to push out the pressed brick blanks.

[0084] Preferred,

[0085] The lifting and pushing brick assembly 5 also includes a support member 54 disposed on the mounting beam 53;

[0086] After the lifting beam 511 descends to the brick-pushing position, the support 54 abuts against the side of the lifting beam 511.

[0087] The lifting unit 52 is a combination of multiple cylinders.

[0088] In this invention, after the brick blank is pressed, the lifting unit 52 controls the lifting beam 511 to descend. After the push plate 512 descends to its position, it pushes the brick blank out following the movement of the moving frame assembly 3. In specific operation, as the moving frame assembly 3 moves, the push plate 512 pushes out the brick blank, and at the same time, the bottom material spreading assembly 1 begins to spread the bottom material. As the moving frame assembly 3 resets, the thin material spreading assembly 2 begins to spread the thin material. After the material is spread, the brick blank can be pressed.

[0089] The composite fabric feeding mechanism of this utility model includes: a base fabric feeding assembly 1, a thin fabric feeding assembly 2, and a movable frame assembly 3; the base fabric feeding assembly 1 includes a first hopper unit 11 and a first roller unit 12, wherein the first roller unit 12 is used to feed the base fabric of the first hopper unit 11 out from the discharge port; the thin fabric feeding assembly 2 includes a second hopper unit 21 and a second roller unit 22, wherein the second roller unit 22 is used to feed the thin fabric of the second hopper unit 21 out from the discharge port; the base fabric feeding assembly 1 and the thin fabric feeding assembly 2 are mounted on the movable frame assembly 3, wherein the thin fabric feeding assembly 2 performs secondary feeding after the base fabric feeding assembly 1 has finished feeding; the movable frame assembly 3 is used to move the base fabric feeding assembly 1 and the thin fabric feeding assembly 2. By employing a first roller unit 12 for primary material application and a second roller unit 22 for secondary material application, the composite material application mechanism of this invention can form a thin layer of material on the surface of the base material. By simply improving the aesthetics of the thin layer, the overall effect of the tile can be changed, thus solving the defects of the existing technology at a low cost.

[0090] This utility model also provides a fabric feeding machine; please refer to [link / reference]. Figure 5 It includes a mold mechanism 01, a feeding mechanism 02 and a cloth-laying mechanism 03, wherein the cloth-laying mechanism 03 is the aforementioned composite cloth-laying mechanism;

[0091] The mold mechanism 01 includes a bottom mold 011 and a top mold 012, used for pressing brick blanks;

[0092] The feeding mechanism 02 transports the raw materials to the first hopper unit and the second hopper unit of the fabric feeding mechanism 03;

[0093] The material feeding mechanism 03 first feeds the base material into the face mold 012 through the first roller unit, then feeds the thin material onto the base material through the second roller unit, and finally pushes out the brick blank obtained by pressing the bottom mold 011 and the face mold 012 together.

[0094] In the fabric feeding machine of this utility model, during the fabric feeding process, the feeding mechanism 02 conveys the raw material to the first hopper unit and the second hopper unit of the fabric feeding mechanism 03. It should be noted that the conveying to the first hopper unit and the second hopper unit is not simultaneous, but can be conveyed on demand. Then the fabric feeding mechanism 03 performs secondary fabric feeding, and finally the mold mechanism 01 presses the raw material in the mold into a brick blank.

[0095] The composite fabric feeding mechanism of this utility model includes: a base fabric feeding assembly 1, a thin fabric feeding assembly 2, and a movable frame assembly 3; the base fabric feeding assembly 1 includes a first hopper unit 11 and a first roller unit 12, wherein the first roller unit 12 is used to feed the base fabric of the first hopper unit 11 out from the discharge port; the thin fabric feeding assembly 2 includes a second hopper unit 21 and a second roller unit 22, wherein the second roller unit 22 is used to feed the thin fabric of the second hopper unit 21 out from the discharge port; the base fabric feeding assembly 1 and the thin fabric feeding assembly 2 are mounted on the movable frame assembly 3, wherein the thin fabric feeding assembly 2 performs secondary feeding after the base fabric feeding assembly 1 has finished feeding; the movable frame assembly 3 is used to move the base fabric feeding assembly 1 and the thin fabric feeding assembly 2. By employing the first roller unit 12 for primary material application and the second roller unit 22 for secondary material application, the composite material application mechanism and material application machine of this utility model can form a thin layer of material on the surface of the base material. By simply improving the aesthetics of the thin layer, the effect of the entire tile can be changed, thus solving the defects of the existing technology at a low cost.

[0096] The composite fabric mechanism and fabric laying machine provided by this utility model have been described in detail above. For those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of the embodiments of this utility model. Therefore, the content of this specification should not be construed as a limitation of this utility model.

Claims

1. A composite fabric mechanism, characterized in that, include: The base fabric assembly (1), the thin fabric assembly (2), and the movable frame assembly (3) are all included. The bottom material feeding assembly (1) includes a first hopper unit (11) and a first roller unit (12), wherein the first roller unit (12) is used to feed the bottom material of the first hopper unit (11) out from the discharge port; The thin material feeding assembly (2) includes a second hopper unit (21) and a second roller unit (22), wherein the second roller unit (22) is used to feed the thin material from the second hopper unit (21) out of the discharge port; The base fabric assembly (1) and the thin fabric assembly (2) are installed on the mobile frame assembly (3). The thin fabric assembly (2) is used for secondary fabric application after the base fabric assembly (1) has finished applying the fabric. The movable frame assembly (3) is used to move the base fabric assembly (1) and the thin fabric assembly (2).

2. The composite fabric mechanism according to claim 1, characterized in that, At least one wire (6) is provided in the first hopper unit (11) and / or the second hopper unit (21); The metal wire (6) is used to crush the material in the first hopper unit (11) and / or the second hopper unit (21).

3. The composite fabric mechanism according to claim 2, characterized in that, The metal wire (6) is parallel to the center line of the first roller unit (12); The centerline of the first roller unit (12) is parallel to the centerline of the second roller unit (22).

4. The composite fabric mechanism according to claim 1, characterized in that, The first hopper unit (11) and / or the second hopper unit (21) are also provided with screens (7) for homogenizing materials at the discharge port.

5. The composite fabric mechanism according to claim 1, characterized in that, It also includes a motor assembly (4), which includes a motor component (41) and a drive connector (42); The first roller unit (12) includes a first gear (121) and a first roller (122), and the second roller unit (22) includes a second gear (221) and a second roller (222), wherein the first gear (121) and the second gear (221) are engaged. The motor component (41) drives the first gear (121) or the second gear (221) through the drive connector (42); The drive connector (42) includes a drive gear (421) and a gearbox (422) mounted on the motor component (41).

6. The composite fabric mechanism according to claim 1, characterized in that, The first hopper unit (11) and the second hopper unit (21) form a combined hopper with a W-shaped cross section; The first roller unit (12) and the second roller unit (22) are respectively installed at the corresponding discharge ports on the combined hopper.

7. The composite fabric mechanism according to any one of claims 1 to 6, characterized in that, The mobile frame assembly (3) is also equipped with a lifting and pushing brick assembly (5) for pushing out the pressed brick blanks; The lifting and pushing brick assembly (5) includes a pushing brick unit (51), a lifting unit (52), and a mounting beam (53) fixed on the mobile frame assembly (3), wherein the pushing brick unit (51) is mounted on the mounting beam (53) via the lifting unit (52); The lifting unit (52) is used to control the lifting of the brick pushing unit (51).

8. The composite fabric mechanism according to claim 7, characterized in that, The brick-pushing unit (51) includes a lifting beam (511) and a push plate (512), wherein the lifting beam (511) is connected to the lifting unit (52); The push plate (512) is installed on the lifting beam (511) and is used to push out the pressed brick blanks.

9. The composite fabric mechanism according to claim 8, characterized in that, The lifting and pushing brick assembly (5) also includes a support member (54) mounted on the mounting beam (53); After the lifting beam (511) descends to the brick-pushing position, the support (54) abuts against the side of the lifting beam (511); The lifting unit (52) is a combination of multiple cylinders.

10. A fabric placing machine, comprising a mold mechanism (01), a feeding mechanism (02), and a fabric placing mechanism (03), characterized in that, The fabric mechanism (03) is the composite fabric mechanism according to any one of claims 1 to 9; The mold mechanism (01) includes a pressing bottom mold (011) and a top mold (012) for pressing brick blanks; The feeding mechanism (02) transports the raw materials to the first hopper unit and the second hopper unit of the fabric feeding mechanism (03); The material feeding mechanism (03) first feeds the base material into the face mold (012) through the first roller unit, then feeds the thin material onto the base material through the second roller unit, and then pushes out the brick blank obtained by pressing the bottom mold (011) and the face mold (012) together.

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