Device for producing high-silica bricks by utilizing kiln slag
By introducing motor-driven scrapers and spiral blades into the device for producing high-silica bricks from kiln slag, the problem of kiln slag adhesion was solved, and uniform mixing of kiln slag and mineralizer was achieved, ensuring the shape of the bricks and improving the processing quality.
Patent Information
- Application Number
- CN202422681086.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-04
AI Technical Summary
When using kiln slag to produce high-silica bricks, the slag tends to adhere to the inner wall of the equipment and the molding die, affecting the mixing effect and the shape of the bricks.
It adopts a combined structure including a mixing shell, a guiding shell, a conveying module and a forming device. It uses a motor-driven scraper and a spiral blade to mix kiln slag and mineralizer, and a cylinder-driven scraper to remove the adhering substances, so as to ensure uniform mixing of kiln slag and raw material and forming quality.
It improves the mixing efficiency of kiln slag and mineralizer, reduces kiln slag waste, and ensures the shape consistency and processing quality of the formed bricks.
Smart Images
Figure CN223573433U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to high silica brick production equipment technical field, concretely is a device for producing high silica brick by using kiln slag. BACKGROUND
[0002] The waste battery is disassembled, iron powder needs to be added in the process of smelting lead ingot, the lead in the rotary kiln secondary calcination is refined cleanly, the slag in the rotary kiln contains iron, silicon, calcium, these high silica slag is recycled to produce bread brick, the chemical and mineral composition of the kiln slag has certain stability, is suitable to be used as the raw material of producing high silica brick, utilizes the kiln slag to reduce the dependence on natural resources, and also helps the recycling of resources.
[0003] In the prior art, when the kiln slag is used to produce high silica brick, the treated kiln slag needs to be mixed with mineralizing agent uniformly, and then forming is carried out, part of the kiln slag is easy to adhere to the inner wall of the equipment during mixing, the mixing effect is affected, and during forming, the green material is easy to adhere to the forming mold, so that the shape of the subsequent brick is affected. UTILITY MODEL CONTENT
[0004] In view of the defects of the prior art, the utility model provides a device for producing high silica brick by using kiln slag to solve the problems in the background art.
[0005] To achieve the above object, the utility model realizes the following technical scheme: a device for producing high silica brick by using kiln slag, including mixing shell, guide material shell, conveying module and forming device, the middle part of the upper surface of the mixing shell is fixedly connected with first motor, the output end of the first motor is fixedly connected with first rotating shaft, the outer surface of the first rotating shaft is fixedly connected with mixing rod and connecting rod, the outer surface of the connecting rod is fixedly connected with first scraper, the bottom of the mixing shell is fixedly connected with first guide pipe, the outer surface of the guide material shell is fixedly connected with second motor, the output end of the second motor is fixedly connected with second rotating shaft, the outer surface of the second rotating shaft is fixedly connected with spiral blade, the bottom of the guide material shell is fixedly connected with second guide pipe, the outer surface of the conveying module is fixedly connected with third motor, the upper surface of the conveying module is fixedly connected with peripheral baffle and top baffle, the forming device includes support plate, the upper surface of the support plate is fixedly connected with first cylinder and second cylinder, the top end of the first cylinder is fixedly connected with fixed plate, the lower surface of the fixed plate is fixedly connected with forming mold, the top end of the second cylinder is fixedly connected with connecting plate, the outer surface of the connecting plate is fixedly connected with second scraper.
[0006] Preferably, the top of the mixing shell is fixedly connected with feeding hopper, the outer surface of the first rotating shaft penetrates the mixing shell and extends to the inner cavity, and the side of the outer surface of the first scraper is in contact with the inner wall of the mixing shell.
[0007] Preferably, the bottom end of the first conduit is fixedly connected to the inside of the material guiding shell, and the bottom end of the second conduit is arranged directly above the conveying module.
[0008] Preferably, the outer surface of the second rotating shaft penetrates through the material guiding shell and extends to the inner cavity, and the end of the second rotating shaft away from the second motor is rotationally connected to the inner surface of the material guiding shell.
[0009] Preferably, the outer surface of the support plate is fixedly connected to the outer surface of the conveying module, and the support plate, the first air cylinder and the second air cylinder are symmetrically arranged on both sides of the conveying module.
[0010] Preferably, the forming mold is arranged directly above the conveying module, and the outer surface of the second scraper is in contact with the inner surface of the forming mold.
[0011] Beneficial effects
[0012] The device for producing high-silicon bricks by using kiln slag has the following beneficial effects:
[0013] (1) The device for producing high-silicon bricks by using kiln slag can make the kiln slag adhered to the inner wall of the mixing shell fall off in the process of mixing the kiln slag, mineralizing agent and water, thereby improving the mixing efficiency and processing quality and reducing the waste of kiln slag.
[0014] (2) The device for producing high-silicon bricks by using kiln slag can make the green material adhered to the inner surface of the forming mold fall off by cooperating the second air cylinder and the second scraper after the green material is cut into green material of a specific size by the first air cylinder and the forming mold, thereby ensuring that the shape of the subsequently formed brick is not affected and further improving the processing quality of the high-silicon bricks. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 It is a schematic structural view of the whole device.
[0016] Fig. 2 It is a schematic sectional view of the whole device.
[0017] Fig. 3 It is a schematic structural view of the forming device.
[0018] In the figure: 1, mixed shell; 2, material guiding shell; 3, conveying module; 4, forming device; 41, support plate; 42, first air cylinder; 43, second air cylinder; 44, fixed plate; 45, forming die; 46, connecting plate; 47, second scraper; 5, feeding hopper; 6, first motor; 7, first rotating shaft; 8, mixing rod; 9, connecting rod; 10, first scraper; 11, first conduit; 12, second motor; 13, second rotating shaft; 14, spiral blade; 15, second conduit; 16, third motor; 17, peripheral baffle; 18, top baffle. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0020] Embodiment 1:
[0021] As Figs. 1-3 shown in the utility model provides a kind of device for producing high-silicon brick with kiln slag, including mixed shell 1, material guiding shell 2, conveying module 3 and forming device 4, the middle part of the upper surface of mixed shell 1 is fixedly connected with first motor 6, the output end of first motor 6 is fixedly connected with first rotating shaft 7, the outer surface of first rotating shaft 7 is fixedly connected with mixing rod 8 and connecting rod 9, the outer surface of connecting rod 9 is fixedly connected with first scraper 10, the bottom of mixed shell 1 is fixedly connected with first conduit 11, the outer surface of material guiding shell 2 is fixedly connected with second motor 12, the output end of second motor 12 is fixedly connected with second rotating shaft 13, the outer surface of second rotating shaft 13 is fixedly connected with spiral blade 14, the bottom of material guiding shell 2 is fixedly connected with second conduit 15, the outer surface of conveying module 3 is fixedly connected with third motor 16, the upper surface of conveying module 3 is fixedly connected with peripheral baffle 17 and top baffle 18, forming device 4 includes support plate 41, the upper surface of support plate 41 is fixedly connected with first air cylinder 42 and second air cylinder 43, the top of first air cylinder 42 is fixedly connected with fixed plate 44, the lower surface of fixed plate 44 is fixedly connected with forming die 45, the top of second air cylinder 43 is fixedly connected with connecting plate 46, the outer surface of connecting plate 46 is fixedly connected with second scraper 47.
[0022] Specifically, the top of mixed shell 1 is fixedly connected with feeding hopper 5, the outer surface of first rotating shaft 7 penetrates mixed shell 1 and extends to inner cavity, and the side of the outer surface of first scraper 10 is in contact with the inner wall of mixed shell 1.
[0023] Specifically, the bottom end of the first conduit 11 is fixedly connected in the interior of the material guiding shell 2, and the bottom end of the second conduit 15 is arranged directly above the conveying module 3.
[0024] Specifically, the outer surface of the second rotating shaft 13 penetrates through the material guiding shell 2 and extends to the inner cavity, and the end of the second rotating shaft 13 away from the second motor 12 is rotationally connected to the inner surface of the material guiding shell 2.
[0025] Specifically, the outer surface of the support plate 41 is fixedly connected to the outer surface of the conveying module 3, and the support plate 41, the first air cylinder 42 and the second air cylinder 43 are symmetrically arranged on both sides of the conveying module 3.
[0026] Specifically, the forming die 45 is arranged directly above the conveying module 3, and the outer surface of the second scraper 47 is in contact with the inner surface of the forming die 45.
[0027] The working principle and beneficial effects of the above embodiment.
[0028] In use, the uniformly crushed kiln slag is introduced into the mixing shell 1 from the feeding hopper 5, and an appropriate proportion of mineralizing agent and water is added, the first motor 6 is started to rotate the mixing rod 8 and the connecting rod 9 driven by the first rotating shaft 7, the kiln slag is mixed with the mineralizing agent and water by the mixing rod 8, and the kiln slag adhering to the inner wall of the mixing shell 1 is scraped off by the first scraper 10 to facilitate full mixing, the mixed billet is introduced into the material guiding shell 2 from the first conduit 11, the second motor 12 is started to rotate the second rotating shaft 13 and the spiral blade 14, so that the billet is uniformly mixed again and uniformly guided out through the second conduit 15, the guided-out billet falls on the conveyor belt of the conveying module 3, the third motor 16 is started to convey the billet by the conveyor belt, the billet is formed into a billet of a specific size by the outer baffle 17 and the top baffle 18, when the billet is conveyed to be directly below the forming die 45, the first air cylinder 42 and the second air cylinder 43 are simultaneously shortened, so that the second scraper 47 is relatively stationary with the forming die 45, until the forming die 45 cuts the billet into a brick of a required shape, then the first air cylinder 42 and the second air cylinder 43 are simultaneously lengthened to make the forming die 45 leave the billet, then the second air cylinder 43 is shortened to drive the second scraper 47 to move downward along the inner surface of the forming die 45, so that the billet adhering to the inner surface of the forming die 45 is scraped off, and then the second air cylinder 43 drives the second scraper 47 to return to the top of the inner surface of the forming die 45, and the forming step is continued.
[0029] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises a... " does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0030] While embodiments of the present application have been shown and described with reference to the figures, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and alterations can be made thereto without departing from the spirit and scope of the present application, which should be limited only by the scope of the appended claims and the equivalents thereof.
Claims
1. An apparatus for producing high-silica bricks using kiln slag, comprising a mixing shell (1), a feeding shell (2), a conveying module (3), and a forming device (4), characterized in that: A first motor (6) is fixedly connected to the middle of the upper surface of the mixing shell (1). A first rotating shaft (7) is fixedly connected to the output end of the first motor (6). A mixing rod (8) and a connecting rod (9) are fixedly connected to the outer surface of the first rotating shaft (7). A first scraper (10) is fixedly connected to the outer surface of the connecting rod (9). A first guide tube (11) is fixedly connected to the bottom of the mixing shell (1). A second motor (12) is fixedly connected to the outer surface of the material guiding shell (2). A second rotating shaft (13) is fixedly connected to the output end of the second motor (12). A spiral blade (14) is fixedly connected to the outer surface of the second rotating shaft (13). A first guide tube (14) is fixedly connected to the bottom of the material guiding shell (2). The conveying module (3) is connected to a second conduit (15), and a third motor (16) is fixedly connected to the outer surface of the conveying module (3). The upper surface of the conveying module (3) is fixedly connected to an outer baffle (17) and a top baffle (18). The forming device (4) includes a support plate (41). The upper surface of the support plate (41) is fixedly connected to a first cylinder (42) and a second cylinder (43). The top end of the first cylinder (42) is fixedly connected to a fixing plate (44). The lower surface of the fixing plate (44) is fixedly connected to a forming mold (45). The top end of the second cylinder (43) is fixedly connected to a connecting plate (46). The outer surface of the connecting plate (46) is fixedly connected to a second scraper (47).
2. The apparatus for producing high-silica bricks using kiln slag according to claim 1, characterized in that: The top of the mixing shell (1) is fixedly connected to a feed hopper (5), the outer surface of the first rotating shaft (7) penetrates the mixing shell (1) and extends into the inner cavity, and the side of the outer surface of the first scraper (10) contacts the inner wall of the mixing shell (1).
3. The apparatus for producing high-silica bricks using kiln slag according to claim 1, characterized in that: The bottom end of the first conduit (11) is fixedly connected to the inside of the material guide housing (2), and the bottom end of the second conduit (15) is located directly above the conveying module (3).
4. The apparatus for producing high-silica bricks using kiln slag according to claim 1, characterized in that: The outer surface of the second rotating shaft (13) penetrates the material guide housing (2) and extends into the inner cavity. The end of the second rotating shaft (13) away from the second motor (12) is rotatably connected to the inner surface of the material guide housing (2).
5. The apparatus for producing high-silica bricks using kiln slag according to claim 1, characterized in that: The outer surface of the support plate (41) is fixedly connected to the outer surface of the conveying module (3). The support plate (41), the first cylinder (42), and the second cylinder (43) are symmetrically arranged on both sides of the conveying module (3).
6. The apparatus for producing high-silica bricks using kiln slag according to claim 1, characterized in that: The forming mold (45) is positioned directly above the conveying module (3), and the outer surface of the second scraper (47) is in contact with the inner surface of the forming mold (45).