Modified plastic particle mixer based on pneumatic spiral material lifting
The modified plastic granule mixer, which uses a pneumatic screw conveyor, utilizes a servo motor to drive a rotating rod and a stirring rod for timed feeding and mixing. Combined with a slanted disc to control the feeding time and an auxiliary mixing mechanism to move materials at the edges, it solves the problems of feed port blockage and uneven mixing, improves mixing efficiency and uniformity, and reduces melting time.
Patent Information
- Application Number
- CN202423261936.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-30
AI Technical Summary
When feeding materials into a mixer, the material may enter too quickly, causing blockage at the feed inlet or uneven mixing.
The modified plastic granule mixer uses a pneumatic screw conveyor to feed material. It utilizes a servo motor to drive the rotating rod and stirring rod for timed feeding and mixing. Combined with a slanted disc to control the feeding time, and an auxiliary mixing mechanism to move the edge material with a paddle, and preheating with a heating wire to improve mixing uniformity and efficiency.
It achieves uniform mixing of plastic granules, avoids inlet blockage, improves mixing efficiency and flexibility, reduces melting time, and enhances deep mixing effect.
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Figure CN223573507U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of mixer, concretely to a modified plastic particle mixer based on pneumatic spiral material lifting. BACKGROUND
[0002] Modified plastic particles refer to a new material obtained by adding various additives and fillers, or using physical and chemical methods to modify the plastic raw materials, which can be mixed by using a mixer;
[0003] In use, when the mixer is feeding and mixing, the material may enter too fast, causing blockage of the feeding port or uneven mixing.
[0004] To overcome the above-mentioned defects, the prior art (Chinese patent with publication number CN117160335A, application date September 25, 2023) is a magnetic particle mixing device with a quantitative feeding structure, which includes a support frame, a feeding chute, a discharging module, a transposition stirring module, a discharging module and a distribution module. By opening the discharging module, the adjusting unit and the mixing and stirring unit work together to adjust the angle, distance and height of the two stirring rods, so that the stirring rod has a wider range of motion, which is beneficial to the all-round mixing of different types of magnetic particles in the first bucket. This saves time and improves the efficiency of the mixing device for mixing magnetic particles. The device can save time and improve the efficiency of the device for quantitative feeding of magnetic particles. It also avoids the error of human quantitative feeding of magnetic particles in the later stage.
[0005] The above-mentioned mechanism can improve the working efficiency of mixing by quantitative feeding, and avoid the weight error caused by manual operation. However, in actual use, after quantitative feeding, the material in the mixer may not be mixed uniformly. UTILITY MODEL CONTENTS
[0006] The utility model aims to provide a modified plastic particle mixer based on pneumatic spiral material lifting to solve the problem of blockage of the feeding port or uneven mixing caused by the fast entry of material during feeding and mixing of the mixer.
[0007] In order to achieve the above object, the utility model provides the following technical scheme: a modified plastics granule mixer based on pneumatic spiral material lifting, including mixer body, the left side of mixer body is provided with feed hopper, and the right side of feed hopper is installed with guide rod, the inside of guide rod is provided with spiral feeder, the lower end of guide rod right side is provided with discharge gate, the top of mixer body is provided with feed inlet, and the bottom of discharge gate passes through and extends to the inside of feed inlet, the inside of mixer body is installed with servo motor through connecting plate, and the output of servo motor is installed with rotary lever,
[0008] The outside of rotary lever is installed with stirring rod, the lower end of feed inlet is provided with timing feeding mechanism of controlling feeding time, the timing feeding mechanism includes baffle, and the baffle is arranged below the feed inlet, the baffle is rotatably connected in the inside of mixer body through connecting rod, the upper end of servo motor output is installed with inclined disc;
[0009] The inside of mixer body is installed with mounting bracket, and the auxiliary mixing mechanism for stirring the corner is arranged between mounting brackets.
[0010] Further, the outside of connecting rod is wound with torsion spring, and the baffle and connecting rod constitute elastic structure through torsion spring.
[0011] Further, the thickness of the left and right sides of inclined disc is different, and the inclined disc is arranged below the baffle.
[0012] Further, the auxiliary mixing mechanism includes rotary lever, and one end of rotary lever is rotatably connected between mounting brackets, the left side of rotary lever is provided with two paddles.
[0013] Further, the right side of stirring rod is attached to the left side of paddle, and paddles are distributed at equal intervals in the inside of mixer body.
[0014] Further, the outside of rotary lever is wound with torsion spring, and the paddle and mounting bracket constitute elastic structure through torsion spring.
[0015] Further, the outside of mixer body is provided with preheating mechanism, the preheating mechanism includes heating wire, the heating wire is wound on the outside of mixer body, and the outside of heating wire is provided with heat preservation layer, the right side of the top of mixer body is provided with exhaust port.
[0016] Compared with the prior art, the utility model has the advantages that:
[0017] 1. The output end of the servo motor drives the rotating rod to rotate, and the rotating rod can drive the stirring rod to mix the plastic particles in the interior, so that the plastic particles put into the interior of the mixer body can be uniformly mixed and discharged, thereby ensuring the mixing efficiency of the plastic particles;
[0018] Further, in order to ensure the stability of the plastic particles during mixing, the top baffle can be pushed by the inclined disc during continuous rotation, and the baffle is deflected and does not shield the feeding port, so that the material temporarily stored in the feeding port falls into the interior of the mixer body for stirring and mixing treatment. Since the opening time of the feeding port is set, the amount of material put in each time is fixed and limited, which facilitates better adjustment of the addition amount of the material according to different needs, and increases the flexibility during use;
[0019] Further, the heating wire is used to heat the plastic particles, which can reduce the heating time required for subsequent melting of the plastic particles, and the whole heating can be more uniform due to the heating of the plastic particles during continuous stirring and mixing;
[0020] 2. The servo motor drives the rotating rod and the stirring rod to rotate in the interior of the mixer body during rotation, and the stirring rod continuously drives the paddle during rotation, and the paddle drives the material at the corners, thereby increasing the mixing efficiency;
[0021] Further, since the paddle and the rotating rod are provided with a torsion spring, the paddle is automatically reset after being driven, thereby assisting the mixing of the plastic particles at the corners and effectively increasing the working efficiency during deep mixing. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a front view structural schematic diagram of the utility model;
[0023] Figure 2 It is a front view structural schematic diagram of the utility model;
[0024] Figure 3 It is a structural schematic diagram of the timing feeding mechanism and the auxiliary mixing mechanism of the utility model;
[0025] Figure 4 It is a structural schematic diagram of the timing feeding mechanism of the utility model;
[0026] Figure 5 It is a structural schematic diagram of the mixer body of the utility model;
[0027] Figure 6 It is a connection structure schematic diagram of the auxiliary mixing mechanism and the stirring rod of the utility model;
[0028] Figure 7 It is a structure schematic view of the auxiliary mixing mechanism.
[0029] In the figure: 1, feed hopper; 2, guide rod; 3, spiral feeder; 4, discharge port; 5, mixer body; 6, feed inlet; 7, servo motor; 8, rotating rod; 9, stirring rod; 10, heat preservation layer; 11, heating wire; 12, exhaust port; 13, baffle; 14, inclined disc; 15, connecting rod; 16, mounting bracket; 17, rotating rod; 18, paddle. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0031] Embodiment one:
[0032] As Figures 1-4 and Figure 5 The technical scheme shown in the figure, in order to solve the problem that the material enters too fast when the mixer body 5 is in the mixing operation of feeding, leading to the problem of feeding port blockage: the modified plastic particle mixer based on pneumatic spiral material lifting, disclose the timing feeding mechanism, including the mixer body 5, the left side of the mixer body 5 is provided with feed hopper 1, and the right side of the feed hopper 1 is provided with guide rod 2, the inside of guide rod 2 is provided with spiral feeder 3, the lower end of the right side of guide rod 2 is provided with discharge port 4, the top end of the mixer body 5 is provided with feed inlet 6, and the bottom end of the discharge port 4 penetrates and extends to the inside of the feed inlet 6, the inside of the mixer body 5 is provided with servo motor 7 through connecting plate, and the output end of the servo motor 7 is provided with rotating rod 8, the outside of rotating rod 8 is provided with stirring rod 9, the lower end of feed inlet 6 is provided with timing feeding mechanism for controlling feeding time, the timing feeding mechanism includes baffle 13, and the baffle 13 is arranged below the feed inlet 6, the baffle 13 is rotatably connected to the inside of the mixer body 5 through connecting rod 15, the upper end of the output end of the servo motor 7 is provided with inclined disc 14, the outside of connecting rod 15 is wound with torsional spring, and the baffle 13 and connecting rod 15 constitute elastic structure through torsional spring, the thickness of the left and right sides of inclined disc 14 is different, and the inclined disc 14 is arranged below the baffle 13.
[0033] In this case, the motor drives the screw feeder 3 inside the material guide rod 2 to rotate, so that the screw feeder 3 can lift the plastic particles inside the feeding hopper 1 to the feeding port 6, and the plastic particles enter the inside of the mixer body 5 through the feeding port 6. The output end of the servo motor 7 drives the rotating rod 8 to rotate, and the rotating rod 8 can drive the stirring rod 9 to mix the plastic particles inside;
[0034] In order to ensure the stability of the plastic particles during mixing, the output end of the servo motor 7 can drive the inclined disc 14 to rotate, and the inclined disc 14 can push the baffle 13 at the top during continuous rotation, so that the angle of the baffle 13 is deflected. After the deflection of the baffle 13, the feeding port 6 is not shielded, so that the material temporarily stored in the feeding port 6 falls into the inside of the mixer body 5 for stirring and mixing treatment, and the time for storing material and the time for not shielding the feeding port 6 are fixed each time, so that the amount of material added each time is fixed and limited, which is convenient for better adjusting the amount of material added according to different needs, and increases the flexibility during use.
[0035] Example two:
[0036] As shown in Figures 1-4 and Figures 5-6 In order to solve the problem that the material at the corners of the mixer body 5 cannot be contacted by the rotating rod 8 and the stirring rod 9, resulting in insufficient mixing degree: the modified plastic particle mixer based on pneumatic screw lifting discloses an auxiliary mixing mechanism, the inside of the mixer body 5 is provided with a mounting bracket 16, and the auxiliary mixing mechanism for stirring the corners is arranged between the mounting brackets 16. The auxiliary mixing mechanism includes a rotating rod 17, one end of which is rotatably connected between the mounting brackets 16. The left side of the rotating rod 17 is provided with two stirring pieces 18, the right side of the stirring rod 9 is in close contact with the left side of the stirring piece 18, and the stirring pieces 18 are evenly distributed in the inside of the mixer body 5. The outside of the rotating rod 17 is wound with a torsion spring, and the stirring piece 18 and the mounting bracket 16 form an elastic structure through the torsion spring.
[0037] In this case, the servo motor 7 drives the rotating rod 8 and the stirring rod 9 to rotate in the inside of the mixer body 5, and the stirring rod 9 continuously stirs the stirring pieces 18 during rotation, which increases the mixing efficiency;
[0038] At the same time, since the stirring piece 18 and the rotating rod 17 are provided with a torsion spring, the stirring piece 18 will automatically reset after being stirred, so as to assist in mixing the plastic particles at the corners, effectively increasing the working efficiency during deep mixing.
[0039] Example three:
[0040] As Figure 2 and Figure 5 The technical scheme shown in the application, in order to solve the problem that the plastic particles need to be melted and processed after mixing, the temperature of the plastic particles is low, and it is not convenient to quickly melt; the modified plastic particle mixer based on the pneumatic spiral material lifting discloses a preheating mechanism, the outer side of the mixer body 5 is provided with a preheating mechanism, the preheating mechanism comprises heating wires 11, the heating wires 11 are wound on the outer side of the mixer body 5, and the outer side of the heating wires 11 is provided with a heat preservation layer 10, and the right side of the top end of the mixer body 5 is provided with an exhaust port 12.
[0041] In this case, part of the plastic particles need to be transported to the production line and melted after mixing, and the temperature of the plastic particles is low in the previous process, and direct melting at this time will increase the melting time and affect the melting efficiency, therefore, in the process of mixing the plastic particles, the heating wires 11 are used to heat the plastic particles, which can reduce the heating time required for melting the plastic particles in the subsequent process, and the heating of the plastic particles in the process of continuous stirring and mixing can make the overall heating more uniform, effectively avoiding the situation that the temperature of part of the plastic particles cannot be raised.
[0042] Although the embodiments of the application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the application, and the scope of the application is defined by the appended claims and their equivalents.
Claims
1. A modified plastic granule mixer based on pneumatic screw conveying, comprising a mixer body (5), wherein a feeding hopper (1) is provided on the left side of the mixer body (5), and a guide rod (2) is installed on the right side of the feeding hopper (1), wherein a screw feeder (3) is provided inside the guide rod (2), and a discharge port (4) is provided at the lower end of the right side of the guide rod (2), wherein a feeding port (6) is provided at the top of the mixer body (5), and the bottom end of the discharge port (4) passes through and extends into the interior of the feeding port (6), wherein a servo motor (7) is installed inside the mixer body (5) via a connecting plate, and a rotating rod (8) is installed at the output end of the servo motor (7); Its features are: A stirring rod (9) is installed on the outside of the rotating rod (8). A timed feeding mechanism for controlling the feeding time is provided at the lower end of the feed inlet (6). The timed feeding mechanism includes a baffle (13), and the baffle (13) is located below the feed inlet (6). The baffle (13) is rotatably connected to the inside of the mixer body (5) through a connecting rod (15). An inclined disc (14) is installed at the upper end of the output end of the servo motor (7). The mixing machine body (5) is equipped with a mounting frame (16) on its inner side, and an auxiliary mixing mechanism for moving the corners is provided between the mounting frames (16).
2. The modified plastic granule mixer based on pneumatic screw conveyor according to claim 1, characterized in that: The outer side of the connecting rod (15) is wound with a torsion spring, and the baffle (13) and the connecting rod (15) form an elastic structure through the torsion spring.
3. A modified plastic granule mixer based on pneumatic screw conveying as described in claim 2, characterized in that: The thickness of the left and right sides of the inclined disc (14) is different, and the inclined disc (14) is located below the baffle (13).
4. A modified plastic granule mixer based on pneumatic screw conveying as described in claim 1, characterized in that: The auxiliary mixing mechanism includes a rotating rod (17), and the rotating rod (17) is rotatably connected to one end of the mounting bracket (16). Two paddles (18) are provided on the left side of the rotating rod (17).
5. A modified plastic granule mixer based on pneumatic screw conveying as described in claim 4, characterized in that: The right side of the stirring rod (9) is in contact with the left side of the paddle (18), and the paddle (18) is evenly distributed inside the mixer body (5).
6. A modified plastic granule mixer based on pneumatic screw conveying as described in claim 5, characterized in that: The outside of the rotating rod (17) is wound with a torsion spring, and the lever (18) and the mounting bracket (16) form an elastic structure through the torsion spring.
7. A modified plastic granule mixer based on pneumatic screw conveying as described in claim 6, characterized in that: A preheating mechanism is provided on the outside of the mixer body (5). The preheating mechanism includes a heating wire (11), which is wound around the outside of the mixer body (5). An insulation layer (10) is provided on the outside of the heating wire (11). An exhaust port (12) is provided on the right side of the top of the mixer body (5).
Citation Information
Patent Citations
Magnetic particle mixing device with quantitative feeding structure
CN117160335A