Middle section mold of vacuum bottle
By designing precise parting surfaces and mold opening sequences for the vacuum bottle's internal section mold, the sealing and demolding problems of the inverted rib vacuum bottle were solved, ensuring product reliability and production efficiency under various tests.
Patent Information
- Application Number
- CN202423222604.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Traditional molds struggle to precisely control the fit between the inverted ribs and the bottle body when molding vacuum bottles with inverted ribs, resulting in poor sealing, structural instability, and difficulty in demolding, which affects product integrity and production efficiency.
A vacuum bottle section mold was designed, employing a precise parting surface and mold opening sequence. Through the secondary parting surface component and the rib clearance design on the main parting surface, combined with elastic rubber, nylon openers and closers, and a fastening mechanism, the precise fit between the inverted ribs and the bottle body and smooth demolding are ensured.
This achieves a stable fit between the inverted ribs and the bottle body, preventing leakage and cracking, improving the product's sealing and integrity, reducing the defect rate, and increasing production efficiency and mold lifespan.
Smart Images

Figure CN223573695U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the mould field especially relates to a vacuum bottle middle section mould. BACKGROUND
[0002] In the field of packaging containers, vacuum bottles are widely used due to their good preservation and sealing performance. For vacuum bottles with specific structural requirements, such as products with inverted rib on the inner and outer shapes, the design and manufacture of the mold face many challenges.
[0003] Traditional molds often struggle to accurately control the fit between the inverted rib and the overall bottle body when forming such vacuum bottle middle sections with inverted ribs. In the subsequent use of the product, if the inverted rib does not fit well with the bottle body, when vacuum testing is performed, due to internal pressure changes, it may lead to poor sealing and leakage; in the high drop test, due to the insufficient stability of the structure, the bottle body is easily impacted to cause stress concentration at the inverted rib, which may further cause cracking, seriously affecting the integrity and sealing performance of the product; and in a high-temperature test environment, the thermal expansion and contraction characteristics of the material may exacerbate the fit deviation between the inverted rib and the bottle body, which may also cause leakage or damage to the bottle body.
[0004] In addition, during demolding, the presence of the inverted rib significantly increases the difficulty of demolding. Traditional molds lack effective demolding design, often resulting in uneven demolding of the buckle position, such as flattening of the buckle position, which may damage the inverted rib structure of the product, affecting its function and appearance; or the buckle position is pulled up, causing the product size to deform, failing to meet the precision requirements, resulting in a large number of defective products, reducing production efficiency and increasing production costs.
[0005] To overcome the above-mentioned defects, it is urgent to design a special vacuum bottle middle section mold that can accurately construct the fit structure of the inverted rib and the bottle body during forming, ensure the reliability of the product under various strict tests, and optimize the demolding mechanism to smoothly demold the buckle position with sufficient space, avoiding flattening or pulling up, to improve product quality and production efficiency, and meet the growing market demand. SUMMARY
[0006] The utility model overcomes the deficiencies in the prior art by accurately designing the parting surface and the opening sequence, which performs well in handling the fit between the inverted rib and the bottle body, ensuring the forming precision of the inverted rib. This allows the vacuum bottle to have a good fit between the inverted rib and the bottle body and a stable structure during subsequent tests, avoiding leakage and cracking problems, and ensuring the integrity and sealing performance of the product. At the same time, the mold effectively solves the demolding problem of the inverted rib, eliminates the flattening or pulling up of the buckle position, and ensures that the inverted rib structure of the produced product is complete, which not only improves the appearance quality but also ensures that the inverted rib can normally function as a connection or support in assembly, use, and other aspects.
[0007] In order to solve the above technical problems, the utility model discloses the following technical scheme to solve the problem that the traditional mould lacks effective demoulding design, and the demoulding is not smooth at the reverse buckle rib.
[0008] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:
[0009] A vacuum bottle middle mould, comprising:
[0010] The upper mould base, the lower mould base one and the lower mould base two cooperatively form a complete mould structure for forming the product with the buckle rib;
[0011] The sub parting surface assembly is composed of the parting surface one, the parting surface two and the parting surface three;
[0012] The main parting surface is provided with the buckle rib position, wherein the parting surface two and the parting surface one are sequentially opened to form a distance, and the buckle rib position on the main parting surface is given way, so that the phenomenon of flattening or lifting does not occur when the buckle is demoulded.
[0013] Preferably, the upper mould base is composed of a first plate, a second plate and a third plate, the lower mould base one is composed of a fourth plate, a fifth plate, a sixth plate, a seventh plate and an eighth plate, the lower mould base two is composed of a ninth plate, a tenth plate, an eleventh plate, a twelfth plate and a thirteenth plate, the parting surface two is arranged between the fourth plate and the fifth plate, the fourth plate is connected with the eleventh plate through the second reset rod, and drives the ninth plate, the tenth plate, the eleventh plate and the twelfth plate to move upward at the same time, and the ninth plate and the tenth plate are limited through the cooperation of the first reset rod.
[0014] Preferably, the parting surface one and the parting surface two are provided with elastic glue, and the elastic glue strength of the parting surface one is greater than that of the parting surface two, so as to ensure the initial order of opening the mould.
[0015] Preferably, the main parting surface is provided with a nylon on-off device, so as to ensure that the opening sequence of the mould is the parting surface two, the parting surface three and the main parting surface in turn.
[0016] Preferably, the upper mould base, the lower mould base one and the lower mould base two are further provided with a lower mould insert one, a lower mould insert two, a lower mould insert three, a lower mould ejector pin and an upper mould insert, which cooperatively eject the formed product.
[0017] Preferably, the eighth plate and the thirteenth plate are provided with a buckle mechanism, the buckle mechanism is composed of a first buckle piece, a second buckle piece and a third buckle piece, the first buckle piece and the third buckle piece synchronously move to realize the linkage cooperation between the mould components, the ninth plate and the tenth plate are jointly ejected, and the buckle mechanism drives the fourth plate, the eleventh plate and the twelfth plate to synchronously move upward.
[0018] Preferably, the fourth plate and the fifth plate are limited by the plug screw, and the third buckle mechanism is separated from the first buckle mechanism.
[0019] Compared with the prior art, the utility model has the following beneficial effects:
[0020] The vacuum bottle mold provided by the application has excellent performance in processing the reverse buckle rib and the bottle body cooperation through the accurately designed parting surface and mold opening sequence, and the forming precision of the reverse buckle rib is guaranteed. Therefore, the vacuum bottle is stable in structure due to the good cooperation between the reverse buckle rib and the bottle body in subsequent tests, and the problems of liquid leakage and cracking can be avoided, ensuring the product integrity and sealing performance. At the same time, the mold effectively solves the demolding problem of the reverse buckle rib, eliminates the situation of flattening or pulling up the product, and makes the produced product have a complete reverse buckle rib structure, which not only improves the appearance quality, but also ensures that the reverse buckle rib can normally play the functions of connection or support in the aspects of assembly and use.
[0021] The mold can ensure smooth demolding of the buckle position, and the situation of flattening or pulling up the product does not occur, greatly reducing the generation of defective products caused by demolding problems. In the traditional mold, poor demolding often causes a large number of products to not meet the size precision requirements or structural damage, and the utility model effectively solves this problem and improves the product qualification rate.
[0022] The reasonable structure design of the mold and the linkage cooperation between the components make the mold opening and ejection process more smooth and efficient. For example, through the synergistic effect of the elastic glue, the nylon on-off device and the buckle mechanism components, the accuracy of the mold opening sequence and the timeliness of the ejection action are ensured, thereby shortening the forming cycle of each product and producing more qualified products in the same time.
[0023] The mold fully considers the stress condition of each component in the mold opening and ejection process during design, and through reasonable structure and component connection mode, the wear and stress concentration caused by mold opening and ejection action are reduced. For example, the limiting effect of the plug screw on the fourth plate and the fifth plate, and the synchronous movement design between the components of the buckle mechanism, all help to reduce the damage risk of the mold in the long-term use process, prolong the service life of the mold.
[0024] The control components such as the nylon on-off device, the elastic glue and the buckle mechanism used in the mold make the mold opening sequence and the ejection operation be accurately performed according to the design requirements. The operator does not need to perform complex operation and adjustment when using the mold, and only needs to follow the normal injection molding machine operation process to realize stable production, improving the convenience and reliability of the production operation. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of these drawings.
[0026] Figure 1 It is a schematic diagram of the whole of the present application;
[0027] Figure 2 It is a schematic diagram of the section of the present application;
[0028] Figure 3 It is a schematic diagram of the partial structure in the present application; Figure 2
[0029] Figure 4 It is a schematic diagram of the action of the mold structure of the present application;
[0030] Figure 5 It is a schematic diagram of the action of the mold structure of the present application.
[0031] Figure number explanation: 1, upper die seat; 1001, product; 2, lower die seat one; 3, lower die seat two; 4, auxiliary parting surface; 401, parting surface one; 402, parting surface two; 403, parting surface three; 5, main parting surface; 6, buckling mechanism; 601, first buckling piece; 602, second buckling piece; 603, third buckling piece; 7, nylon on-off device; 8, first reset rod; 801, second reset rod; 9, lower die insert one; 901, lower die insert two; 902, lower die insert three; 903, lower die ejector pin; 904, upper die insert; 10, No. 1 plate; 20, No. 2 plate; 30, No. 3 plate; 40, No. 4 plate; 50, No. 5 plate; 60, No. 6 plate; 70, No. 7 plate; 80, No. 8 plate; 90, No. 9 plate; 100, No. 10 plate; 110, No. 11 plate; 120, No. 12 plate; 130, No. 13 plate. DETAILED DESCRIPTION
[0032] The present application will be further described in detail below with reference to the drawings.
[0033] The following description is provided to enable those skilled in the art to practice the present application. The preferred embodiments in the following description are only examples of the present application. Those skilled in the art can think of other obvious modifications in the light of the description. The basic principles defined in the following description can be used in other embodiments, modifications, improvements, equivalent schemes and other technical schemes without departing from the spirit and scope of the present application.
[0034] Those skilled in the art should understand that in the disclosure of the utility model, the orientation or position indicated by the terms "longitudinal", "transverse", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of the simplified description of the utility model and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore the above terms cannot be understood as a limitation on the utility model.
[0035] It can be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of one element can be one, and in another embodiment, the number of the element can be multiple, and the term "one" cannot be understood as a limitation on the number. Embodiments
[0036] Please refer to Figures 1-5 A vacuum bottle middle section mold comprises an upper mold base 1, a lower mold base one 2 and a lower mold base two 3, which cooperates with each other to form a complete mold structure for forming a product 1001 with a buckle rib;
[0037] A sub-parting surface assembly 4 is composed of a parting surface one 401, a parting surface two 402 and a parting surface three 403;
[0038] A main parting surface 5 is provided with a buckle rib position, wherein the parting surface two 402 and the parting surface one 401 are sequentially opened to form a certain distance and give way to the buckle rib position on the main parting surface 5, so as to ensure that the buckle rib does not appear to be flattened or pulled up when demolding.
[0039] The vacuum bottle middle section mold of the present application is mainly composed of the upper mold base 1, the lower mold base one 2, the lower mold base two 3, the sub-parting surface assembly 4 and the main parting surface 5, and the following is the detailed structure and working principle.
[0040] I. Mold main assembly
[0041] Firstly, the upper mold base 1 is assembled, and the first plate 10, the second plate 20 and the third plate 30 are spliced according to the design requirements to ensure that the connection between the plates is tight and accurate.
[0042] Then, the lower mold base one 2 is assembled, and the fourth plate 40, the fifth plate 50, the sixth plate 60, the seventh plate 70 and the eighth plate 80 are sequentially assembled. In the assembly process, the parting surface two 402 is arranged between the fourth plate 40 and the fifth plate 50, and the position is ensured to be accurate through a suitable fixing mode.
[0043] Then assemble the lower mold base two 3, assemble the No. 9 plate 90, the No. 10 plate 100, the No. 11 plate 110, the No. 12 plate 120 and the No. 13 plate 130.
[0044] Assemble the assembled upper mold base 1, lower mold base one 2 and lower mold base two 3, and make them cooperate with each other to form a complete mold structure for forming a product 1001 with a buckle rib.
[0045] Install the sub-parting surface assembly 4 and the main parting surface 5
[0046] Install the sub-parting surface assembly 4 to ensure the installation position of the parting surface one 401, the parting surface two 402 and the parting surface three 403 is accurate, and configure appropriate strength of elastic glue between the parting surface one 401 and the parting surface two 402, wherein the strength of the elastic glue of the parting surface one 401 is greater than that of the parting surface two 402.
[0047] Set the buckle rib position on the main parting surface 5 and install the nylon opener 7 to control the opening sequence.
[0048] Other component installation
[0049] Install the lower mold insert one 9, the lower mold insert two 901, the lower mold insert three 902, the lower mold ejector pin 903 and the upper mold insert 904 between the upper mold base 1, the lower mold base one 2 and the lower mold base two 3 to ensure that these components cooperate with each other and can smoothly eject the formed product 1001 in the subsequent ejection operation.
[0050] Install the buckle mechanism 6 between the No. 8 plate 80 and the No. 13 plate 130, which is composed of the first buckle piece 601, the second buckle piece 602 and the third buckle piece 603, to ensure that the first buckle piece 601 and the third buckle piece 603 can form synchronous movement to realize the linkage cooperation between the components of the mold.
[0051] Working process of the mold
[0052] When the mold starts to open under the action of the injection molding machine, due to the elastic glue between the parting surface one 401 and the parting surface two 402 mold plates, and the strength of the elastic glue of the parting surface one 401 is greater than that of the parting surface two 402, the parting surface one 401 opens first. With the opening action, the No. 2 plate 20 separates from the No. 3 plate 30 by a small distance, then the parting surface two 402 opens, and the No. 4 plate 40 and the No. 5 plate 50 separate.
[0053] Because the No. 4 plate 40 has the second reset rod 801 connected to the No. 11 plate 110, when the parting surface two 402 opens, the No. 4 plate 40 will drive the No. 9 plate 90, the No. 10 plate 100, the No. 11 plate 110 and the No. 12 plate 120 to move upwards together. In this process, the No. 9 plate 90 and the No. 10 plate 100 are limited by the cooperation of the first reset rod 8.
[0054] Because of the nylon shutter 7 on the main parting surface 5, the parting surface two 402 is opened first under the action of the nylon shutter 7, then the parting surface three 403 is opened under the action of inertia, the runner is separated, and finally the main parting surface 5 is opened. When the parting surface two 402 is opened, the opening distance of the No. 9 plate 901 is 5 mm, which makes room for the buckle rib on the main parting surface 5, avoiding the problem that the product 1001 is adhered to the main parting surface 5 or the buckle rib on the main parting surface 5 pulls the product flat due to improper opening distance.
[0055] Ejection process
[0056] When the injection molding machine starts ejection, the ejector pin is on the No. 10 plate 100, and the No. 9 plate 90, the No. 10 plate 100, and the lower mold ejector 903 are ejected together. At the same time, the buckle mechanism 6 drives the No. 4 plate 40, the No. 11 plate 110, and the No. 12 plate 120 to move upward together. Because the No. 4 plate 40 is limited by the plug screw between the No. 4 plate 40 and the No. 5 plate 50, the third buckle mechanism 603 is separated from the first buckle mechanism 601 during the movement.
[0057] When the No. 11 plate 110 and the No. 12 plate 120 are limited to separate from the No. 9 plate 90 and the No. 10 plate 100, and the buckle mechanism 6 is in a disengaged state, the injection molding machine continues to eject, the lower mold ejector 903 ejects the product, and the product is separated from the lower mold insert one 9, realizing the ejection of the product. Finally, the product is taken away by the mechanical hand, completing a product forming and ejection cycle.
[0058] II. Working principle
[0059] Elastic glue action
[0060] In the early stage of mold opening, the elastic glue between the parting surface one 401 and the parting surface two 402 plays a key role. Because the elastic glue strength of the parting surface one 401 is greater than that of the parting surface two 402, when the mold is subjected to the mold opening force, the parting surface one 401 first overcomes the resistance of the elastic glue to open, which ensures that the initial sequence of mold opening meets the design requirements.
[0061] Nylon shutter 7 action
[0062] The nylon shutter 7 on the main parting surface 5 plays a role in controlling the opening sequence during mold opening. After the parting surface one 401 and the parting surface two 402 are opened, the nylon shutter 7 controls the opening sequence of the main parting surface 5, so that the parting surface two 402 is opened first, then the parting surface three 403, and finally the main parting surface 5 is opened. This sequence ensures that the buckle rib on the main parting surface 5 can be given room at the right time, avoiding the phenomenon of pulling flat or pulling high when the buckle is demolded.
[0063] Buckle mechanism 6 action
[0064] The buckle mechanism 6 is composed of a first buckle member 601, a second buckle member 602 and a third buckle member 603, and realizes linkage cooperation between parts during mold opening and ejection. During mold opening, when the fourth plate 40 moves, the relevant plates such as the ninth plate 90 and the tenth plate 100 can be moved synchronously through the linkage of the buckle mechanism 6, so as to ensure the orderly progress of the whole mold opening process.
[0065] During ejection, the buckle mechanism 6 also plays a key role, which can transmit the ejection action to the relevant parts to realize the smooth ejection of the product.
[0066] Parting surface mold opening and buckle position giving way
[0067] During mold opening, the parting surface two 402 and the parting surface one 401 are opened in turn and form a certain distance, and give way to the buckle rib position on the main parting surface 5. When the opening distance of the ninth plate 901 reaches 5mm, enough giving way space can be provided for the buckle rib position on the main parting surface 5, so that the buckle rib position will not appear flat or high when demolding, which ensures the quality and appearance of the product 1001.
[0068] During work, under the ejection action of the injection molding machine, the ejector rod drives the tenth plate 100 to push the ejector plate, and then drives the lower mold ejector 903 to eject the product. At the same time, through the linkage of the buckle mechanism 6, the relevant lower mold inserts such as the lower mold insert one 9, the lower mold insert two 901 and the lower mold insert three 902 also participate in the ejection process of the product, so as to ensure that the product can be smoothly separated from the mold. (Although the injection molding machine is not shown in the figure, it plays an indispensable role in power supply and operation driving in the whole mold running cycle, and constitutes a complete plastic forming production unit with the vacuum bottle middle section mold).
[0069] Through the above mold structure and working principle, the vacuum bottle middle section mold can accurately construct the cooperation structure of the reverse buckle rib and the bottle body during forming, ensure the reliability of the product under various strict tests, and optimize the demolding mechanism, so as to meet the demand of producing vacuum bottle middle section with reverse buckle rib structure.
[0070] It should be understood by those skilled in the art that the embodiments of the utility model shown in the above description and drawings are only examples and do not limit the utility model. The purpose of the utility model has been completely and effectively realized. The function and structure principle of the utility model have been shown and explained in the embodiments, and the embodiments of the utility model can be deformed or modified without departing from the principle.
Claims
1. A vacuum bottle neck mold characterized by, The utility model relates to a mould structure for forming product (1001) with buckle position rib, comprising: upper die seat (1), lower die seat one (2) and lower die seat two (3) which form a complete mould structure by cooperation and are used for forming product (1001) with buckle position rib; sub parting surface assembly (4) which is composed of parting surface one (401), parting surface two (402) and parting surface three (403); main parting surface (5) which is provided with buckle rib position, wherein parting surface two (402) and parting surface one (401) are sequentially opened to form a section interval and give way to buckle rib position on main parting surface (5), ensuring that there is no flattening or high pulling phenomenon when the buckle position is demoulded.
2. A mold for a vacuum bottle grommet according to claim 1, characterized in that: The upper die seat (1) is composed of No. 1 plate (10), No. 2 plate (20) and No. 3 plate (30), the lower die seat one (2) is composed of No. 4 plate (40), No. 5 plate (50), No. 6 plate (60), No. 7 plate (70) and No. 8 plate (80), the lower die seat two (3) is composed of No. 9 plate (90), No. 10 plate (100), No. 11 plate (110), No. 12 plate (120) and No. 13 plate (130), the parting surface two (402) is located between No. 4 plate (40) and No. 5 plate (50), No. 4 plate (40) is connected to No. 11 plate (110) through the second reset rod (801) and drives No. 9 plate (90), No. 10 plate (100), No. 11 plate (110) and No. 12 plate (120) to move upwards, and No. 9 plate (90) and No. 10 plate (100) are limited through the first reset rod (8).
3. A mold for a vacuum bottle grommet according to claim 1, wherein: The parting surface one (401) and the parting surface two (402) are provided with elastic glue, and the elastic glue strength of the parting surface one (401) is greater than that of the parting surface two (402), so as to ensure the initial order of mould opening.
4. A mold for a vacuum bottle grommet according to claim 1, wherein: The main parting surface (5) is provided with a nylon opener (7) to ensure that the opening sequence is parting surface two (402), parting surface three (403) and main parting surface (5) in turn.
5. A mold for a vacuum bottle grommet according to claim 1, wherein: The upper die seat (1), the lower die seat one (2) and the lower die seat two (3) are further provided with lower die insert one (9), lower die insert two (901), lower die insert three (902), lower die ejector pin (903) and upper die insert (904) which cooperate with each other to eject the formed product (1001).
6. A mold for a vacuum bottle grommet according to claim 2, wherein: The No. 8 plate (80) and the No. 13 plate (130) are provided with a buckle mechanism (6) which is composed of a first buckle mechanism (601), a second buckle mechanism (602) and a third buckle mechanism (603), the first buckle mechanism (601) and the third buckle mechanism (603) move synchronously to realize linkage, and the buckle mechanism (6) drives the No. 4 plate (40), the No. 11 plate (110) and the No. 12 plate (120) to move upwards when the No. 9 plate (90) and the No. 10 plate (100) are ejected.
7. A mold for a vacuum bottle grommet according to claim 2, wherein: The No. 4 plate (40) and the No. 5 plate (50) are limited through plug screw and make the third buckle mechanism (603) separate from the first buckle mechanism (601).