Water tank welding device and welding machine
By combining a high-frequency induction welder and a top-pressure mechanism, the problem of aging and cracking of the water tank in the base station of the sweeping and mopping robot was solved, achieving efficient and robust water tank welding, and improving production efficiency and automation.
Patent Information
- Application Number
- CN202423176180.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-20
AI Technical Summary
The water tanks of existing sweeping and mopping robots are prone to aging and cracking at the joints under long-term pressure differential, leading to air and water leaks. In addition, the existing processing technology is inefficient and it is difficult to balance quality and efficiency.
The induction coil of the high-frequency induction welder heats the upper and lower housings, and achieves rapid cooling, airtightness detection and demolding through the air outlet and air inlet components. Combined with the top pressure mechanism, it achieves efficient and firm welding.
It improved the efficiency and quality of water tank welding, enhanced the strength of the connection, extended the service life of the water tank, and realized fully automated production.
Smart Images

Figure CN223573850U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of sweeper robot accessory processing technology, specifically relates to a water tank welding device and welding machine. BACKGROUND
[0002] With the application and popularization of the sweeping and mopping integrated robot, the requirement of its own accessories is gradually improved.
[0003] And the water tank is the core accessory on the sweeping and mopping integrated robot and its base station. Because the water tank is not a consumable, the durability of the water tank becomes one of the important parameters to determine the service life of the whole set of equipment.
[0004] At present, in the sweeping and mopping integrated robot, the air tightness requirement of the base station water tank is high. By pressurizing or negative pressure to the base station water tank, the robot is realized to add clean water or pump out sewage. In production, the commonly used processing method of the base station water tank is to first respectively injection mold the upper and lower shells, and then connect the upper and lower shells to realize the molding of the complex water tank shell.
[0005] The existing upper and lower shells of the base station water tank are commonly connected by ultrasonic wave or heating after connecting the surface to realize the joint, and the production efficiency of the related equipment is still not high enough. And because of the small connecting area or the small proportion of the material after connection, the durability of the combined position of the produced water tank is general. After being used for 2-3 years, the base station water tank of the sweeping and mopping integrated robot is easy to appear aging and cracking at the combined position due to the long-term working state under the pressure difference, which leads to the problems of air leakage and water leakage of the water tank. In addition, in actual production, quality and efficiency also need to be considered at the same time to realize higher production efficiency and controllable product quality of the base station water tank. SUMMARY
[0006] In order to solve the defects of the prior art, the utility model provides a water tank welding device, which is characterized by the following: a high-frequency induction coil of a high-frequency induction heater is arranged on a lower mold, an upper mold is driven to press an upper tank shell, the upper tank shell and a lower tank shell are efficiently and firmly welded together by high-frequency heating of the metal coil, and an air outlet and an air inlet are arranged on a first accommodating cavity to realize rapid cooling, air tightness detection and demolding of the welded water tank.
[0007] The technical effects achieved by the utility model are realized by the following technical aspects:
[0008] In a first aspect, the utility model provides a water tank welding device for welding an upper tank shell and a lower tank shell of a base station water tank together, comprising:
[0009] A workbench has a horizontal plate.
[0010] The clamping mold comprises a lower mold and an upper mold, the lower mold is installed on the horizontal plate and used for placing a lower box shell, the upper mold is driven by a pressing mechanism and can move close to or away from the lower mold, the lower mold comprises a first accommodating cavity opened towards the upper mold;
[0011] The blowing mechanism comprises an air outlet and an air inlet arranged at the bottom of the first accommodating cavity; and
[0012] The high-frequency induction welder comprises an induction coil;
[0013] The lower mold further comprises an accommodating groove, the accommodating groove surrounds an outer side edge arranged above the first accommodating cavity, the induction coil is arranged in the accommodating groove, an inner side edge of the first accommodating cavity is provided with a receiving part, the lower box shell has a lower welding edge, the lower welding edge is abutted and fixed in the receiving part, the upper box shell is clamped by the upper mold and placed on the lower box shell;
[0014] The bottom of the lower box shell is provided with a water outlet hole and a water inlet hole matched with the air outlet and the air inlet, when the lower box shell is pushed into the first accommodating cavity, the air outlet and the air inlet can be tightly inserted into the water outlet hole and the water inlet hole respectively.
[0015] In some implementations, the upper mold comprises a second accommodating cavity on one side towards the lower mold, an inner side edge of the second accommodating cavity is provided with a pressing part, the upper box shell is provided with an upper welding edge matched with the lower welding edge, the upper welding edge and the lower welding edge are spliced, when the upper mold moves towards the lower mold, the upper box shell enters the second accommodating cavity, the pressing part abuts and presses the upper welding edge, so that the lower welding edge abuts and sinks into the receiving part.
[0016] In some implementations, the workbench further comprises a vertical plate, the vertical plate is vertically arranged on one side of the horizontal plate, the high-frequency induction welder comprises an interface and a high-frequency generator, the interface is fixed on one side of the vertical plate towards the clamping mold, the induction coil is electrically connected with the high-frequency generator through the interface.
[0017] In some implementations, the lower mold is provided with a communication port communicated with the accommodating groove on one side towards the vertical plate, the induction coil is provided with a connecting part, the connecting part passes through the communication port and is connected with the interface.
[0018] In some implementations, the air inlet is provided with a sealing member on one side towards the first accommodating cavity, the air inlet is provided with an air inlet port at the end towards the first accommodating cavity, the air inlet inputs high-pressure gas into the first accommodating cavity through the air inlet port.
[0019] In some implementations, the air outlet is also provided with the sealing member on the side facing the first accommodating cavity, and the air outlet is provided at the end of the air outlet facing the first accommodating cavity, and the air outlet can be controlled to be in communication with the outside.
[0020] In some implementations, a filling member is arranged in the accommodating groove, the filling member covers the accommodating groove and is flush with the end surface of the accommodating groove, and the filling member is a photosensitive resin.
[0021] In the second aspect, the utility model also provides a welding machine, including fuselage, top pressure mechanism and any water tank welding device of the water tank welding device;
[0022] The machine body comprises a working area and a cantilever support arranged on one side of the working area, the workbench is arranged in the working area, and the horizontal plate is fixed to the machine body, and the vertical plate is fixed to the side of the cantilever support facing the working area.
[0023] The top pressure mechanism is arranged at one end of the cantilever support away from the machine body and is arranged opposite to the clamping mold, the top pressure mechanism has a top pressure plate, the upper mold is fixed to the top pressure plate and drives the upper mold to move close to or away from the lower mold.
[0024] In some implementations, an operation panel is further included, the operation panel is arranged on the side surface of one end of the cantilever support away from the machine body, and the high-frequency induction welding device comprises a generator, the generator is arranged on the cantilever support and is connected with the induction coil and the operation panel respectively.
[0025] Further, a gas pressure gauge is connected to the side of the air outlet away from the first accommodating cavity, and the gas pressure gauge is electrically connected with the operation panel.
[0026] In summary, the utility model has at least the following advantages:
[0027] 1. The water tank welding device provided by the utility model drives the upper mold to top-press the upper tank shell by arranging the induction coil of the high-frequency induction welding device on the lower mold, cooperates with the plug-in structure and metal coil arranged on the upper tank shell and the lower tank shell, and makes the upper tank shell and the lower tank shell be efficiently and firmly welded together through high-frequency heating. Compared with ultrasonic welding, the welding range is larger, and the connection is more sufficient.
[0028] 2. The water tank welding device provided by the utility model can fill high-pressure cooling gas into the water tank through the air inlet after the air outlet and the air inlet are inserted into the water outlet and the water inlet of the water tank, can control whether the air outlet is in communication with the outside and the top-pressing condition of the upper mold, and realizes the functions of cooling, air tightness detection and discharging of the water tank after welding.
[0029] 3. The water tank welding device provided by the utility model, through the air outlet and the air inlet arranged at the bottom of the first accommodating cavity, the lower tank shell can be quickly positioned through the corresponding water outlet hole and water inlet hole, and the feeding efficiency is improved.
[0030] 4. The welding machine provided by the utility model adopts the water tank welding device, the welding quality and efficiency of the water tank are improved, the degree of automation is also greatly improved, and if the feeding and discharging mechanical device is matched, full-automatic production of the water tank welding process can be realized. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 It is a base station water tank axial side view of the utility model embodiment 1.
[0032] Figure 2 It is a water tank welding device axial side view of the utility model embodiment 1.
[0033] Figure 3 It is the A-A sectional view in Figure 2
[0034] Figure 4 It is a whole schematic view of the water tank welding device on which the base station water tank accessory of the utility model embodiment 1 is mounted.
[0035] Figure 5 It is the B-B sectional view when the upper mold top-presses the lower mold in Figure 4
[0036] Figure 6 It is the axonometric view of the water tank welding device of the utility model embodiment 1 in which the communication port can be seen.
[0037] Figure 7 It is the internal cooling air flow schematic view of the base station water tank in the utility model embodiment 1.
[0038] Figure 8 It is the air tightness detection schematic view of the base station water tank in the utility model embodiment 1.
[0039] Figure 9 It is the whole axial side schematic view of the welding machine of the utility model embodiment 2.
[0040] Figure 10 It is the C-C sectional view in Figure 9
[0041] Figure 11 It is the whole axial side schematic view of the welding machine of the utility model embodiment 3.
[0042] Markings in the figure:
[0043] 10, water tank welding device;
[0044] 1, workbench, 11, horizontal plate, 12, vertical plate;
[0045] 2, clamping mold, 21, lower mold, 211, first accommodating cavity, 2111, receiving part, 212, accommodating groove, 2121, filling piece, 213, communication port 22, upper mold, 221, second accommodating cavity, 2211, top pressing part;
[0046] 3, blowing mechanism, 31, air outlet, 311, air outlet, 312, air pressure gauge, 32, air inlet, 321, sealing piece, 322, air inlet;
[0047] 4, high-frequency induction welding device, 41, induction coil, 411, connecting part, 42, interface, 43, high-frequency generator;
[0048] 20, base station water tank, 201, upper tank shell, 2011, upper welding edge, 202, lower tank shell, 2021, lower welding edge, 2022, water outlet, 2023, water inlet, 203, metal coil, 204, plug-in, 205, slot;
[0049] 30, welding machine;
[0050] 5, body, 51, working area, 52, cantilever support;
[0051] 6, top pressing mechanism, 61, top pressing plate;
[0052] 7, operation panel;
[0053] 40, manipulator. DETAILED DESCRIPTION
[0054] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. The described embodiments are part of the embodiments of the present application, but not all the embodiments.
[0055] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0056] Example 1:
[0057] As Figure 1The utility model discloses a base station water tank 20 for a sweeping and mopping robot, which is formed by fusing an upper tank shell 201 and a lower tank shell 202 together. In order to make the upper tank shell 201 and the lower tank shell 202 be fused more quickly and better, the utility model provides a water tank fusing device 10.
[0058] Referring to Figure 2 , the water tank fusing device 10 comprises a workbench 1, a clamping mold 2, a blowing mechanism 3 and a high-frequency induction fusing device 4. The clamping mold 2 is used for clamping and fixing the upper tank shell 201 and the lower tank shell 202 to be fused, and comprises an upper mold 22 and a lower mold 21. The workbench 1 has a horizontal plate 11, the lower mold 21 is installed on the horizontal plate 11 and is used for placing the lower tank shell 202, the upper mold 22 is driven by a pressing mechanism and can move close to or away from the lower mold 21, and the lower mold 21 comprises a first accommodating cavity 211 which is opened towards the upper mold 22. The first accommodating cavity 211 is used for installing and accommodating the lower tank shell 202. The blowing mechanism 3 comprises an air outlet piece 31 and an air inlet piece 32 which are arranged at the bottom of the first accommodating cavity 211, and the high-frequency induction fusing device 4 comprises an induction coil 41.
[0059] On the basis of Figures 1-2 , referring to Figure 3 , the lower mold 21 further comprises an accommodating groove 212 which surrounds an outer side edge arranged above the first accommodating cavity 211, and the induction coil 41 is arranged in the accommodating groove 212. An inner edge of the first accommodating cavity 211 is provided with a receiving part 2111, the lower tank shell 202 has a lower fusing edge 2021 which is abutted and fixed in the receiving part 2111, and the upper tank shell 201 is clamped by the upper mold 22 and placed on the lower tank shell 202.
[0060] The bottom of the lower tank shell 202 is provided with a water outlet hole 2022 and a water inlet hole 2023 which are matched with the air outlet piece 31 and the air inlet piece 32, and when the lower tank shell 202 is pushed into the first accommodating cavity 211, the air outlet piece 31 and the air inlet piece 32 can be tightly inserted into the water outlet hole 2022 and the water inlet hole 2023 respectively.
[0061] In actual production, as shown in the enlarged view in Figure 1 , in order to make the upper tank shell 201 and the lower tank shell 202 be fused normally, the upper tank shell 201 is provided with an upper fusing edge 2011 which is matched with the lower fusing edge 2021 on the side opposite to the lower fusing edge 2021. A metal coil 203 for assisting high-frequency heating is arranged between the upper fusing edge 2011 and the lower fusing edge 2021. An insert 204 is arranged around the edge of the upper fusing edge 2011, and a slot 205 which is matched with the insert 204 is arranged on the lower fusing edge 2021.
[0062] On the basis of Figures 1-3 , referring to Figures 4-5. Before welding, the lower box shell 202 with the water outlet hole 2022 and the water inlet hole 2023 is placed into the first accommodating cavity 211, the air outlet member 31 and the air inlet member 32 are respectively inserted into the water outlet hole 2022 and the water inlet hole 2023, and the pre-positioning is realized. The metal coil 203 is placed into the slot 205, and the upper box shell 22 is inserted into the slot 205 through the plug-in part 204. In some embodiments, the bottom of the slot 205 and the end of the plug-in part 204 are provided with a cavity (not labeled in the figure) for positioning the metal coil 203. When the plug-in part 204 is inserted into the slot 205, the metal coil 203 is limited in the cavity, and the welding effect can be expected.
[0063] In other embodiments, the lower box shell 202, the metal coil 203 and the upper box shell 201 can be pre-assembled and then placed into the first accommodating cavity 211. The specific implementation is adjusted according to the beat and process of the production line, which is not described here.
[0064] After the pre-assembled lower box shell 202, the metal coil 203 and the upper box shell 201 are sequentially installed and placed into the first accommodating cavity 211, the upper mold 22 moves towards the lower mold 21 and presses the upper box shell 201, so that the plug-in part 204, the metal coil 203 and the slot 205 are pressed together.
[0065] Specifically, continuing to refer to Figures 2-5 The upper mold 22 includes a second accommodating cavity 221 on the side facing the lower mold 21, and the inner side of the second accommodating cavity 221 has a pressing part 2211. When the upper mold 22 moves towards the lower mold 21, the upper box shell 201 enters the second accommodating cavity 221, and the pressing part 2211 abuts and presses the upper welding edge 2011. With the pressing of the upper box shell 201, the lower welding edge 2021 also continues to move towards the first accommodating cavity 211 and is sunk into the receiving part 2111, realizing accurate positioning, and also making the force on the upper box shell 201 more reasonable.
[0066] When the current welding along 2021 sinks into the receiving part 2111, the high-frequency induction heater 4 is started, and the induction coil 41 is heated by high-frequency current, so that the metal coil 203 in the induction coil 41 is heated by high frequency. In order to achieve the highest heating efficiency, the metal coil 203 should be located in the area close to the induction coil position before being heated by high frequency. Because of the high heating efficiency of high frequency, the plug-in part 204 and the plug-in groove 205 in contact with the metal coil 203 are instantaneously melted by high temperature, and the upper mold 22 will continue to move downward to the lower mold 21. Under the pressure of the upper mold 22, the high-temperature melted part of the plug-in part 204 and the plug-in groove 205 is high, and finally realizes the connection of the upper box shell 201 and the lower box shell 202. Compared with the ultrasonic welding process, high frequency induction has higher power and generates more heat in an instant, so that more plastic material is melted by heat in a very short time, and the combination is more firm and the bearing capacity is stronger. Compared with the traditional hot pressing method, its efficiency and welding effect are more excellent.
[0067] In Figures 1-5 the premise, refer to Figure 6 In some embodiments, the workbench 1 further comprises a vertical plate 12 vertically arranged on one side of the horizontal plate 11, and the high-frequency induction heater 4 comprises an interface 42 and a high-frequency generator 43, the interface 42 is fixed to the side of the vertical plate 12 facing the clamping mold 2, and the induction coil 41 is electrically connected to the high-frequency generator 43 through the interface 42.
[0068] More specifically, the lower mold 21 on the side facing the vertical plate 12 is provided with a communication port 213 communicating with the accommodating groove 212, and the induction coil 41 has a connecting part 411 penetrating the communication port 213 and connected with the interface 42. Through the above arrangement, the induction coil 41 is more simple and convenient to electrically connect with the high-frequency generator 43, and it is easy to maintain and replace the lower mold 21 with the induction coil 41.
[0069] In further embodiments, the air inlet member 32 is provided with a sealing member 321 around the side facing the first accommodating cavity 211, and the air inlet member 32 is provided with an air inlet port 322 at the end facing the first accommodating cavity 211, and the air inlet member 32 inputs high-pressure gas into the first accommodating cavity 211 through the air inlet port 322. Similarly, the air outlet member 31 is also provided with a sealing member 321 around the side facing the first accommodating cavity 211, and the air outlet member 31 is provided with an air outlet port 311 at the end facing the first accommodating cavity 211, and the air outlet member 31 can control the communication between the air outlet port 311 and the outside.
[0070] Through the sealing member 321, the air outlet member 31 and the air inlet member 32 are respectively inserted into the water outlet hole 2022 and the water inlet hole 2023 of the base station water tank 20, and have good sealing effect at the position of mutual contact, and are controlled through the air inlet port 322 and the air outlet port 311, so that the air inlet member 32 and the air outlet member 31 realize the functions of cooling, air tightness detection and discharging of the base station water tank 20 after the welding is completed.
[0071] As shown in Figure 7 , at the same time of starting the induction coil 41, the air inlet member 32 inserted into the lower tank shell 202 fills high-pressure air into the lower tank shell 202. The air inlet member 32 can be connected with the air source system outside. The air outlet member 31 is in communication with the outside air, and the filled air takes away the heat generated by the metal coil 203 after filling the inside of the base station water tank 20, so as to realize the cooling function.
[0072] After the welding is completed, as shown in Figure 8 , the air outlet member 31 is disconnected with the outside air, and the upper die 22 is paused after moving a certain distance, and the welded base station water tank 20 is pushed away from the first containing cavity 211 and abuts against the upper die 22 due to the pressure difference between the inside and outside. At this time, the air inlet member 32 stops filling high-pressure gas, and detects whether the air pressure inside the base station water tank 20 continuously decreases, so as to judge whether the welded base station water tank 20 meets the air tightness requirement.
[0073] After the air tightness is detected, the upper die 22 continues to move upwards, the air inlet member 32 continues to fill high-pressure gas into the inside of the base station water tank 20 through the air inlet port 322, until the air inlet member 32 and the air outlet member 31 are completely separated from the water inlet hole 2023 and the water outlet hole 2022. At this time, the base station water tank 20 can be moved out by manpower or loading and unloading equipment, and the welding work of the next base station water tank 20 can be continued.
[0074] In addition, considering the actual processing and use requirements, as shown in Figure 3 and Figure 5 , the filling member 2121 is arranged in the containing groove 212, the filling member 2121 covers the containing groove 212 and is flush with the end face of the containing groove 212. The main purpose of arranging the filling member 2121 is to provide protective wrapping for the induction coil 41 arranged in the containing groove 212, so as to avoid corrosion of the induction coil 41 caused by humid environment and oil stains. In this embodiment, the filling member 2121 is photosensitive resin. In other embodiments, a solidifiable liquid sealant can be used to realize sealing.
[0075] In summary, the water tank welding device provided by the utility model, through setting the induction coil of the high-frequency induction welding device on the lower mold, driving the upper mold to press the upper tank shell, cooperating with the plug-in structure and the metal coil arranged on the upper tank shell and the lower tank shell, the upper tank shell and the lower tank shell are efficiently and firmly welded together through high-frequency heating. Compared with ultrasonic welding, the welding range is larger, and the connection is more fully fused.
[0076] Secondly, after the air outlet and the air inlet are inserted into the water outlet hole and the water inlet hole of the base station water tank, the air inlet can be used to fill the high-pressure cooling gas into the water tank, the air outlet can be used to control whether the air outlet is connected with the outside world, and the pressing of the upper mold can be controlled, so that the functions of cooling, air tightness detection and discharging of the water tank after welding are realized.
[0077] In addition, the air outlet and the air inlet are arranged on the bottom of the first accommodating cavity, so that the lower tank shell can be quickly positioned through the corresponding water outlet hole and water inlet hole, and the feeding efficiency is improved.
[0078] Embodiment 2:
[0079] On the basis of Figures 2-8 , referring to Figures 9-10 , the embodiment provides a welding machine 30, which comprises a machine body 5, a pressing mechanism 6 and the water tank welding device 10 described in embodiment 1.
[0080] The machine body 5 comprises a working area 51 and a cantilever support 52 arranged on one side of the working area 51, the workbench 1 is arranged in the working area 51, the horizontal plate 11 is fixed to the machine body 5, and the vertical plate 12 is fixed to the side of the cantilever support 52 facing the working area 51. The pressing mechanism 6 is arranged at the end of the cantilever support 52 away from the machine body 5 and is arranged opposite to the clamping mold 2, the pressing mechanism 6 has a pressing plate 61, the upper mold 22 is fixed to the pressing plate 61 and drives the upper mold 22 to move close to or away from the lower mold 21.
[0081] After the water tank welding device 10 in embodiment 1 is adopted, the base station water tank 20 is improved in welding quality and efficiency. The produced base station water tank 20 is compared with the existing process. The service life is prolonged by at least 20%.
[0082] In some embodiments, the welding machine 30 further comprises an operation panel 7, the operation panel 7 is arranged on the side surface of the end of the cantilever support 52 away from the machine body 5. The high-frequency generator 43 is arranged on the cantilever support 52 and is connected with the induction coil 41 and the operation panel 7 respectively. Through the operation panel 7, the parameter information output by the high-frequency generator 43 to the induction coil 41 can be effectively controlled, and the heating parameter adjustment of the water tank with different structures and conditions is better.
[0083] In the embodiment, the air outlet 31 is connected with an air pressure gauge 312 on the side away from the first accommodating cavity 211, and the air pressure gauge 312 is electrically connected with the operation panel 7. The air outlet 31 is connected with the air pressure gauge 312 and electrically connected with the operation panel 7, so as to provide effective prompt to the operator of the welding machine 30 and record the air tightness of the water tank. The air tightness of the water tank can be more objectively judged and recorded by the analysis system of the operation panel 7.
[0084] Embodiment 3
[0085] Please on the basis of Figures 1-10 , refer to Figure 11 , the embodiment is a welding machine 30, which is based on the embodiment 2 and adds a mechanical arm 40 for the upper and lower water tanks. The mechanical arm 40 is arranged on one side of the working area 51. The upper tank shell 201, the lower tank shell 202 and the metal coil 203 for assisting welding are spliced in advance and prepared on a rack (not marked in the figure). Before the welding machine 30 works, the mechanical arm 40 takes out the base station water tank 20 which has been welded from the working area 51, and then puts the pre-assembled base station water tank 20 into the first accommodating cavity 211 of the lower mold 21.
[0086] After the mechanical arm 40 completes the feeding and discharging, the welding machine 30 starts to work. The mechanical arm 40 provides the air tightness detection result of the base station water tank 20 through the welding machine 30, so as to determine whether the completed base station water tank 20 is put into the qualified area or the waste area. After the classification is completed, the mechanical arm 40 continues to grab the pre-assembled base station water tank 20 on the rack, and the mechanical arm 40 circulates the feeding and discharging process.
[0087] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix" and so on should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be direct connection, also can pass through intermediate medium indirectly connect, can be two element inside's intercommunication or two element's interaction relationship. For ordinary skilled person in the art, the above terms can be understood according to the specific meaning in the utility model.
[0088] In the description of the utility model, it is necessary to explain that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly placed when the utility model product is used, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second", "third" and the like are only used for differentiation in description and cannot be understood as indicating or implying relative importance.
[0089] In addition, the terms "horizontal", "vertical", "overhang" and the like do not mean that the components must be absolutely horizontal or overhanging, but can be slightly inclined. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0090] In the utility model, unless otherwise explicitly specified and limited, the first feature above or below the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature therebetween. Moreover, the first feature above, above and above the second feature includes that the first feature is directly above and obliquely above the second feature, or only means that the horizontal height of the first feature is higher than that of the second feature. The first feature below, below and below the second feature includes that the first feature is directly below and obliquely below the second feature, or only means that the horizontal height of the first feature is less than that of the second feature.
[0091] Although the description of the utility model is combined with the above specific embodiments, it is obvious that persons skilled in the art can make many substitutions, modifications and changes according to the above content. Therefore, all such alternatives, improvements and changes are included in the spirit and scope of the appended claims.
Claims
1. A water tank welding device for welding together an upper tank shell (201) and a lower tank shell (202) of a base station water tank (20), characterized by, The utility model relates to a high-frequency induction welding device for box shell, which comprises a workbench (1), a clamping mold (2), a blowing mechanism (3) and a high-frequency induction welding device (4). The workbench (1) has a horizontal plate (11); the clamping mold (2) comprises a lower mold (21) and an upper mold (22), the lower mold (21) is installed on the horizontal plate (11) and is used for placing a lower box shell (202), the upper mold (22) is driven by a top pressing mechanism and can move close to or away from the lower mold (21), and the lower mold (21) comprises a first accommodating cavity (211) which is opened towards the upper mold (22); the blowing mechanism (3) comprises an air outlet part (31) and an air inlet part (32) which are arranged at the bottom of the first accommodating cavity (211); and the high-frequency induction welding device (4) comprises an induction coil (41). The lower mold (21) further comprises an accommodating groove (212) which surrounds an outer side edge arranged above the first accommodating cavity (211), and the induction coil (41) is arranged in the accommodating groove (212); an inner edge of the first accommodating cavity (211) is provided with a receiving part (2111), the lower box shell (202) has a lower welding edge (2021) which is fixedly abutted in the receiving part (2111), and the upper box shell (201) is clamped by the upper mold (22) and placed on the lower box shell (202). The bottom of the lower box shell (202) is provided with a water outlet hole (2022) and a water inlet hole (2023) which are matched with the air outlet part (31) and the air inlet part (32), and when the lower box shell (202) is pushed into the first accommodating cavity (211), the air outlet part (31) and the air inlet part (32) can be tightly inserted into the water outlet hole (2022) and the water inlet hole (2023) respectively. The upper mold (22) comprises a second accommodating cavity (221) which is opened towards one side of the lower mold (21), and an inner edge of the second accommodating cavity (221) is provided with a top pressing part (2211); the upper box shell (201) is provided with an upper welding edge (2011) which is matched with the lower welding edge (2021), and when the upper mold (22) moves towards the lower mold (21), the upper box shell (201) enters the second accommodating cavity (221), and the top pressing part (2211) abuts and presses the upper welding edge (2011). The workbench (1) further comprises a vertical plate (12) which is vertically arranged on one side of the horizontal plate (11); the high-frequency induction welding device (4) comprises an interface (42) and a high-frequency generator (43), the interface (42) is fixed on one side of the vertical plate (12) which faces the clamping mold (2), and the induction coil (41) is electrically connected with the high-frequency generator (43) through the interface (42). 2. The water tank welding apparatus according to claim 1, characterized by 3. The water tank welding apparatus according to claim 2, characterized by 4. The water tank welding device (10) according to claim 3, characterized in that The lower mold (21) is provided with a communication port (213) communicating with the accommodating groove (212) on the side facing the vertical plate (12), and the induction coil (41) has a connecting part (411) which passes through the communication port (213) and is connected with the interface (42).
5. The water tank welding apparatus according to claim 4, characterized by The air inlet member (32) is provided with a sealing member (321) on the side facing the first accommodating cavity (211), and is provided with an air inlet port (322) at the end facing the first accommodating cavity (211), and the air inlet member (32) inputs high-pressure gas into the first accommodating cavity (211) through the air inlet port (322).
6. The water tank welding apparatus according to claim 5, characterized by The air outlet member (31) is also provided with the sealing member (321) on the side facing the first accommodating cavity (211), and is provided with an air outlet port (311) at the end facing the first accommodating cavity (211), and the air outlet member (31) can control the communication between the air outlet port (311) and the outside.
7. The water tank welding apparatus according to claim 6, characterized by The accommodating groove (212) is provided with a filling member (2121) covering the accommodating groove (212) and flush with the end face of the accommodating groove (212); the filling member (2121) is a photosensitive resin.
8. A fusion splicer characterized by, The machine body (5) includes a working area (51) and a cantilever support (52) arranged on one side of the working area (51), the workbench (1) is arranged in the working area (51), and the horizontal plate (11) is fixed to the machine body (5), and the vertical plate (12) is fixed to the side of the cantilever support (52) facing the working area (51); The pressing mechanism (6) is arranged at the end of the cantilever support (52) away from the machine body (5) and opposite to the clamping mold (2), and the pressing mechanism (6) has a pressing plate (61), and the upper mold (22) is fixed to the pressing plate (61) and drives the upper mold (22) to move close to or away from the lower mold (21). The operation panel (7) is arranged on the side surface of the cantilever support (52) away from the machine body (5), and the high-frequency induction heater (4) includes a high-frequency generator (43), which is arranged on the cantilever support (52) and connected with the induction coil (41) and the operation panel (7) respectively.
9. The fusion machine of claim 8, wherein, The air outlet member (31) is connected with a gas pressure gauge (312) on the side away from the first accommodating cavity (211), and the gas pressure gauge (312) is electrically connected with the operation panel (7).
10. The fusion machine of claim 9, wherein,