Rubber sheath expansion assembly tool

By designing an expansion assembly fixture for rubber sleeves, using components such as mounting plates and guide cones to fix the intercooler rigid pipes, and achieving automatic application of the rubber sleeves through a pull-down cylinder and a pull hook, the problem of low installation efficiency of rubber sleeves is solved, and efficient installation of rubber sleeves is realized.

CN223573868UActive Publication Date: 2025-11-21SICHUAN FUXIANG TECH
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Patent Information

Application Number
CN202423276005.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-11-21
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

In the existing technology, the installation efficiency of rubber sleeves at the hard tube ends of intercoolers is low, especially the high elasticity of rubber sleeves, which is difficult to install and results in low efficiency of manual installation.

Method used

A rubber sheath expansion assembly tooling was designed, including a mounting plate, a fixing component, a guide cone, a pull-down cylinder, and a hook. The fixing component fixes the intercooler hard tube, the guide cone expands the rubber sheath, and the pull-down cylinder and hook make the rubber sheath fit onto the front end of the intercooler hard tube.

Benefits of technology

It effectively reduces the degree of human involvement in the installation process of rubber sleeves, improves installation efficiency, and makes the installation process of rubber sleeves more time-saving and labor-saving.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of assembly fixtures, in particular to a rubber sheath expansion assembly tool. The fixing assembly is used for fixing the hard tube of the intercooler; the guide cone is detachably arranged at the front end of the intercooler hard tube and is used for expanding the rubber sheath; the pull-down air cylinder and the pull hook are arranged on the lower surface of the mounting plate, and the pull hook pulls the rubber sheath arranged on the guide cone in a sleeving mode downwards through the pull-down air cylinder. The fixing assembly used for fixing the intercooler hard tube is arranged on the mounting plate, so that dislocation and movement of the rubber sheath in the assembling process are prevented, the corresponding guide cone is arranged at the front end of the intercooler hard tube, the rubber sheath arranged on the guide cone in a sleeving mode is pulled downwards through the pull hook and the pull-down air cylinder, and the rubber sheath is prevented from moving in the assembling process. The rubber sheath is arranged at the front end of the intercooler hard tube in a sleeving mode, the manual participation degree in the installation process of the rubber sheath at the end of the intercooler hard tube is effectively reduced, and the whole installation process of the rubber sheath is time-saving and labor-saving.
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Description

TECHNICAL FIELD

[0001] The utility model relates to assembly fixture technical field especially relates to a rubber sheath expansion assembly tool. BACKGROUND

[0002] In modern industrial manufacturing, rubber sheath is widely used in various pipeline connections and protection fields due to its good elasticity, wear resistance and sealing performance. The existing rubber sheath is expanded and then sleeved on the middle cooler hard pipe. The operation is usually manually sleeved by manpower. This nesting method is extremely difficult to sleeve for some high-elasticity rubber sheaths, thereby causing low installation efficiency of the rubber sheath of the middle cooler hard pipe end by simply relying on manual work. SUMMARY

[0003] The utility model aims at providing a rubber sheath expansion assembly tool, which solves the problem of low installation efficiency of the rubber sheath of the middle cooler hard pipe end by simply relying on manual work in the prior art.

[0004] The technical scheme of the utility model is as follows:

[0005] A rubber sheath expansion assembly tool comprises a mounting plate and a fixing component arranged on the upper surface of the mounting plate, the fixing component is used for fixing a middle cooler hard pipe, a guide cone is detachably arranged on the front end of the middle cooler hard pipe, the guide cone is used for expanding a rubber sheath, a downward pulling cylinder is arranged on the lower surface of the mounting plate, and a pulling hook is arranged on the telescopic end of the downward pulling cylinder, the pulling hook pulls the rubber sheath sleeved on the guide cone downward through the downward pulling cylinder, and then the expanded rubber sheath is sleeved on the front end of the middle cooler hard pipe.

[0006] Optionally, the fixing component comprises a first mounting column and a second mounting column arranged in the axial direction of the middle cooler hard pipe in sequence, and a contact component arranged on the rear end of the middle cooler hard pipe, the first mounting column and the second mounting column are both provided with a pressing wrench, and the contact component is used for preventing the middle cooler hard pipe from shaking forward and backward.

[0007] Optionally, a first mounting protrusion is arranged on the middle cooler hard pipe, in the rubber sheath assembly process, the first mounting protrusion is nested in a limiting cavity on the first mounting column, and the pressing wrench mounted on the first mounting column is used for pressing the upper surface of the middle cooler hard pipe.

[0008] Optionally, a second mounting protrusion is arranged on the rear end of the middle cooler hard pipe, in the rubber sheath assembly process, the second mounting protrusion is sleeved on the second mounting column, and the pressing wrench mounted on the second mounting column is used for pressing the upper surface of the middle cooler hard pipe.

[0009] Optionally, the resisting component comprises a limiting block arranged on the mounting plate, a pressing block slidingly arranged in the limiting block, a third mounting column arranged on the mounting plate and a first air cylinder arranged on the third mounting column, the telescopic end of the first air cylinder is connected with the pressing block, the rear end portion of the intercooler hard pipe is arranged with a limiting convex ring, in the process of assembling the rubber sheath, the first air cylinder pushes the pressing block to slide in the limiting block, and the limiting convex ring is used for axially fixing the rear end portion of the intercooler hard pipe.

[0010] Optionally, the lower surface of the mounting plate is arranged with a plurality of supporting columns.

[0011] According to the rubber sheath expansion assembly tool according to claim 1, a groove for conveniently installing a pulling hook is arranged on the outer wall of the guide cone.

[0012] The rubber sheath expansion assembly tool has the advantages that:

[0013] The fixing assembly for fixing the intercooler hard pipe is arranged on the mounting plate, so that the dislocation movement of the rubber sheath in the assembly process is prevented, and the corresponding guide cone is arranged on the front end portion of the intercooler hard pipe, the rubber sheath arranged on the guide cone is pulled downward by the pulling hook and the downward pulling air cylinder, so that the rubber sheath is arranged on the front end portion of the intercooler hard pipe, the degree of human participation in the installation process of the rubber sheath on the end portion of the intercooler hard pipe is effectively reduced, and the installation process of the entire rubber sheath is time-saving and labor-saving. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0015] Figure 1 It is a structural schematic view of the rubber sheath expansion assembly tool.

[0016] Figure 2 It is a structural schematic view of the rubber sheath expansion assembly tool. Figure 1 It is an enlarged view of the part A.

[0017] Figure 3 It is an enlarged view of the part B. Figure 1 It is an enlarged view of the part B.

[0018] Figure 4 It is a simple principle schematic view of the rubber sheath being pulled downward and expanded on the guide cone.

[0019] REFERENCE SIGNS

[0020] 1-Mounting plate; 2-Pull-down cylinder; 3-First mounting post; 4-Second mounting post; 5-Limiting block; 6-Third mounting post; 7-First cylinder; 8-Clamping block; 9-Clamping wrench; 10-Intercooler rigid pipe; 101-First mounting protrusion; 102-Limiting protrusion ring; 103-Second mounting protrusion; 11-Guide cone; 111-Groove; 12-Supporting post; 13-Rubber sheath; 14-Hook. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0023] Example 1:

[0024] like Figures 1-4 As shown, this embodiment provides a rubber sheath expansion assembly tooling, including: a mounting plate 1 and a fixing component disposed on the upper surface of the mounting plate 1, wherein the lower surface of the mounting plate 1 is provided with a plurality of support columns 12, and the fixing component is used to fix the intercooler hard tube 10; a detachable guide cone 11 disposed at the front end of the intercooler hard tube 10, wherein the outer wall of the guide cone 11 is provided with a groove 111 for facilitating the installation of the hook 14, and the guide cone 11 is used to expand the rubber sheath 13;

[0025] A pull-down cylinder 2 is provided on the lower surface of the mounting plate 1, and a pull hook 14 is provided at the telescopic end of the pull-down cylinder 2. The pull hook 14 pulls the rubber sleeve 13 sleeved on the guide cone 11 downward through the pull-down cylinder 2, thereby causing the expanded rubber sleeve 13 to be sleeved on the front end of the intercooler hard tube 10.

[0026] Secondly, the fixing assembly includes a first mounting post 3 and a second mounting post 4 arranged sequentially along the axial direction of the intercooler hard tube 10, and an abutting component located at the rear end of the intercooler hard tube 10. Both the first mounting post 3 and the second mounting post 4 are provided with a clamping wrench 9. The abutting component is used to prevent the intercooler hard tube 10 from shaking back and forth.

[0027] Secondly, in this embodiment, the intercooler hard tube 10 is provided with a first mounting protrusion 101. During the rubber sheath assembly process, the first mounting protrusion 101 is nested in the limiting cavity on the first mounting post 3. The clamping wrench 9 installed on the first mounting post 3 is used to clamp the upper surface of the intercooler hard tube 10.

[0028] Secondly, in this embodiment, a second mounting protrusion 103 is provided on the rear end of the intercooler hard tube 10. During the rubber sheath assembly process, the second mounting protrusion 103 is sleeved on the second mounting post 4, and the clamping wrench 9 installed on the second mounting post 4 is used to clamp the upper surface of the intercooler hard tube 10.

[0029] Secondly, in this embodiment, the abutting component includes a limiting block 5 disposed on the mounting plate 1, a pressing block 8 slidably disposed in the limiting block 5, a third mounting post 6 disposed on the mounting plate 1, and a first cylinder 7 disposed on the third mounting post 6. The telescopic end of the first cylinder 7 is connected to the pressing block 8. The rear end of the intercooler hard tube 10 is provided with a limiting protrusion ring 102. During the rubber sheath assembly process, the first cylinder 7 pushes the pressing block 8 to slide in the limiting block 5, and cooperates with the limiting protrusion ring 102 to axially fix the rear end of the intercooler hard tube 10.

[0030] The rubber sleeve expansion assembly fixture described in this embodiment prevents misalignment of the rubber sleeve 13 during assembly by configuring a fixing component on the mounting plate 1 for fixing the intercooler hard tube 10. Specifically, it includes nesting the intercooler hard tube 10 with the first mounting post 3 and the second mounting post 4 respectively, in conjunction with the first mounting protrusion 101 and the second mounting protrusion 103 on the intercooler hard tube 10, and fixing it with the clamping wrench 9 on the first mounting post 3 and the second mounting post 4 to prevent abnormal rotation of the intercooler hard tube 10. The first cylinder 7 pushes the clamping block 8 to slide in the limiting block 5, and the limiting protrusion ring 102 axially fixes the rear end of the intercooler hard tube 10. Secondly, as Figure 4 As shown, by configuring a corresponding guide cone 11 at the front end of the intercooler hard tube 10, the rubber sleeve 13 fitted on the guide cone 11 is pulled down by the hook 14 and the pull-down cylinder 2, thereby making the rubber sleeve 13 fit on the front end of the intercooler hard tube 10. This effectively reduces the degree of manual intervention in the installation process of the rubber sleeve at the end of the intercooler hard tube, making the entire rubber sleeve installation process time-saving and labor-saving.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A rubber jacket expansion assembly tool characterized by, The utility model relates to a kind of middle cooler hard tube fixing device, including: Mounting plate (1) and fixed component on the upper surface of mounting plate (1), the fixed component is used to fix middle cooler hard tube (10); Removable guide cone (11) is arranged at the front end of the middle cooler hard tube (10), and the guide cone (11) is used to expand rubber sheath (13); Lower pull cylinder (2) is arranged on the lower surface of the mounting plate (1), and pull hook (14) is arranged on the telescopic end of the lower pull cylinder (2), the pull hook (14) is pulled down by the lower pull cylinder (2) rubber sheath (13) is arranged on the guide cone (11), and then the expanded rubber sheath (13) is arranged on the front end of the middle cooler hard tube (10).

2. A rubber jacket expansion assembly tool according to claim 1, wherein, The fixed component includes first mounting column (3) and second mounting column (4) arranged in the axial direction of the middle cooler hard tube (10) in turn and abutting component arranged at the rear end of the middle cooler hard tube (10), the first mounting column (3) and the second mounting column (4) are provided with pressing wrench (9) on the first mounting column (3) and the second mounting column (4), and the abutting component is used to prevent the front and rear shaking of the middle cooler hard tube (10).

3. A rubber jacket expansion assembly tool according to claim 2, wherein, First mounting lug (101) is arranged on the middle cooler hard tube (10), in the process of rubber sheath assembly, the first mounting lug (101) is nested in the limiting cavity on the first mounting column (3), and the pressing wrench (9) mounted on the first mounting column (3) is used to press the upper surface of the middle cooler hard tube (10).

4. A rubber jacket expansion assembly tool according to claim 2, wherein, Second mounting lug (103) is arranged on the rear end of the middle cooler hard tube (10), in the process of rubber sheath assembly, the second mounting lug (103) is arranged on the second mounting column (4), and the pressing wrench (9) mounted on the second mounting column (4) is used to press the upper surface of the middle cooler hard tube (10).

5. A rubber jacketed expansion fitting according to claim 2, wherein, The abutting component includes limiting block (5) arranged on the mounting plate (1), pressing block (8) slidingly arranged in the limiting block (5), third mounting column (6) arranged on the mounting plate (1) and first cylinder (7) arranged on the third mounting column (6), the telescopic end of the first cylinder (7) is connected with the pressing block (8), the rear end of the middle cooler hard tube (10) is provided with limiting convex ring (102), in the process of rubber sheath assembly, the first cylinder (7) pushes the pressing block (8) to slide in the limiting block (5), and cooperates with limiting convex ring (102) to axially fix the rear end of the middle cooler hard tube (10).

6. A rubber jacketed expansion fitting according to claim 1 wherein, The lower surface of the mounting plate (1) is provided with a plurality of supporting columns (12).

7. A rubber jacketed expansion fitting according to claim 1 wherein, Groove (111) is arranged on the outer wall of the guide cone (11) for facilitating the installation of pull hook (14).